Sumake SMT-C2 User manual

OPERATION AND MAINTENANCE MANUAL
ITEM NO.: SMT-C2
SMART CONTROLLERS ARE
COMPATIBLE WITH SMT-Axx SERIES
TRANSDUCERIZED DC ELECTRIC TORQUE
AND ANGLE CONTROLLED
SMT-C2-I-2308C-K2

1
INDEX
1. Product specification introduction ----------------------------------------------------------------------------------- 02
2. Appearance -------------------------------------------------------------------------------------------------------------- 03
2.1 Panel ----------------------------------------------------------------------------------------------------------------- 03
2.2 Bottom --------------------------------------------------------------------------------------------------------------- 03
2.3 Upper cover --------------------------------------------------------------------------------------------------------- 03
3. First page ---------------------------------------------------------------------------------------------------------------- 04
4. Setting ------------------------------------------------------------------------------------------------------------------- 06
4.1 Login ----------------------------------------------------------------------------------------------------------------- 06
4.2 Normal --------------------------------------------------------------------------------------------------------------- 07
4.2.1 Tree View ---------------------------------------------------------------------------------------------------- 07
4.2.2 Edit job ------------------------------------------------------------------------------------------------------ 07
4.2.3 Sequence ----------------------------------------------------------------------------------------------------- 09
4.2.4 Torque -------------------------------------------------------------------------------------------------------- 11
4.2.5 Angle --------------------------------------------------------------------------------------------------------- 13
4.3 Advanced ------------------------------------------------------------------------------------------------------------ 15
4.3.1 Tree View ---------------------------------------------------------------------------------------------------- 15
4.3.2 Edit job ------------------------------------------------------------------------------------------------------ 15
4.3.3 Sequence ---------------------------------------------------------------------------------------------------- 17
4.3.4 Step ---------------------------------------------------------------------------------------------------------- 18
4.4 Tool ------------------------------------------------------------------------------------------------------------------ 21
4.5 Controller ----------------------------------------------------------------------------------------------------------- 22
4.6 Import --------------------------------------------------------------------------------------------------------------- 23
4.7 Export --------------------------------------------------------------------------------------------------------------- 24
4.8 System --------------------------------------------------------------------------------------------------------------- 25
4.8.1 Permissions ------------------------------------------------------------------------------------------------- 25
4.8.2 Date/time ---------------------------------------------------------------------------------------------------- 26
4.8.3 Screen Setting ---------------------------------------------------------------------------------------------- 26
4.8.4 System management -------------------------------------------------------------------------------------- 27
4.8.5 Firmware updating ---------------------------------------------------------------------------------------- 28
5. Edit job / Sequence ---------------------------------------------------------------------------------------------------- 29
6. Data ---------------------------------------------------------------------------------------------------------------------- 30
6.1 Historic data -------------------------------------------------------------------------------------------------------- 30
6.2 Data export --------------------------------------------------------------------------------------------------------- 31
6.3 Import/export configuration file --------------------------------------------------------------------------------- 32
6.4 Export Graph Data(USB) ----------------------------------------------------------------------------------------- 32
7. Chart -------------------------------------------------------------------------------------------------------------------- 33
8. Barcode ----------------------------------------------------------------------------------------------------------------- 34
9. Information ------------------------------------------------------------------------------------------------------------- 36
10. Description of external export control ----------------------------------------------------------------------------- 38
11. Description of external import control ----------------------------------------------------------------------------- 38
12. Description of display status code ---------------------------------------------------------------------------------- 39
12.1 Abnormal messages from controller/screwdriver/lock information --------------------------------------- 39
12.2 System messages ------------------------------------------------------------------------------------------------- 40
12.3 Fasten Status ------------------------------------------------------------------------------------------------------ 40
13. Modbus Instruction---------------------------------------------------------------------------------------------------- 41

2
1. Product specification introduction
Model
SMT-C2
Import Voltage
AC 115V / 230V
Import Frequency
50 - 60Hz
Import Current
6.3A
Import Voltage
DC 40V
Export Current
Max 9A
Export Power
360W
Size (mm)
266*180*145.1
Weight (g)
4080
DC screwdriver
model:
SMT-A10SI
SMT-A24SIH
SMT-A30SI
Working Time
1s ON / 3s OFF
SMT-A30I
SMT-A50I
SMT-A70I
1s ON / 3s OFF

3
2. Appearance
2.1 Panel
2.2 Bottom
1.
Tool connection seat
6.
Power cord socket and power
switch
2.
Wired communication port
7.
Please do not use the MINI USB slot, as it is a
reserved hole in the original design and
currently does not serve any function.
3.
Export/configuration file
export/import/update software/scanner
for lock data, USB type-A
8.
Protocol export port
4.
Export/configuration file
export/import/update
software/scanner for lock data, USB
type-A
9.
Export screwdriver signal port
5.
Voltage changeover switch
10.
Import control screwdriver
signal port
2.3 Upper cover
1.DC fuse seat (incl. 15A fuse)
2. Grounding terminal seat (FG)
3.
2.
5.
1.
4.
6.
8.
10.
7.
9.
1.
2.

4
3. First page

5
Main page
Description
1.Lock mode
Normal / Advanced.
2. Edit job name
Displays the name of the currently running edit job.
3. Edit job status
Enable: Tool is applicable.
Disable: Tool not applicable; the operation and screwdriver red
indicators flash.
4. System time
Display system time.
5. Number of Sequences
Current sequence / total number of sequences.
6. Sequence name
Display the name of the currently running sequence.
7. Number of locks
Current number/total number.
8. Steps
Display the run steps.
The current step displays a picture with black text on a white background; the step that
has been run display a picture with white text on a black background.
9. Torque unit
Set up torque display unit.
10. Torque value
Display the running/locking torque values.
11. Target Torque
Display the target torque setting.
12. High Torque
Display the upper limit of torque setting.
13. Low Torque
Display the lower limit of torque setting.
14. Step Angle
In process / Value of Step Angle.
15. Total Angle
In process / Value of Total Angle.
16. Target Angle
Display the target angle setting.
17. High Angle
Display the upper limit of angle setting.
18. Low Angle
Display the lower limit of angle setting.
19. Fastening state
Display fastening status (READY.OK.NG.NS.OK-SEQ.IOK-JOB… etc.).
20. Abnormal message
Display abnormal message of lock/controller.
21. System information
Display system judgment message.
22. Control function
Enabled: Tool is at runnable state.
Disabled: The tool is disabled from operation.
Confirm: Release status.
Clear: The screw number is counted from zero.
Sequence Clear: Return to the first sequence.
23.IO display
Display import / export setting indicator.
24. Barcode
Display the scanned barcode.
25. Barcode length
Display the total length of scanned barcode.
Function page icons
Description
First page
Display lock information, screwdriver status, barcode, import / export, and function buttons.
Setting
Login password, normal setting, advanced setting, tool setting, controller setting, intput setting,
output setting, system setting, and calibration setting.
Edit job /Sequence
Select edit job and sequence to perform switching.
Data
Display historic lock data, export lock data, import/export configuration files.
Chart
Displays the locking result chart.
Barcode
Barcode setting.
Information
Display controller/tool information.

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4. Setting
4-1. Login
Operation
1. No Login: The function icons are not selectable and appear in grey.
2. Login Password : Default password : 0000
3. choose Login
1. Login : The function icons selectable and appear in black.
2. Reboot : Requires re-login
Logout : Exit the parameter setting.

7
4-2. Normal
4-2-1.Tree View:
4-2-2.Edit job:
Normal Tree View
Description
Tree View
Display the set edit job name, sequence name, and screw number.
Edit job Setting
Description
After checking, select all the newly added jobs.
Delete the selected jobs; it can delete single or multiple jobs.
Copy the selected job together with the sequence and steps.
(Single selection only)
Job Count
Display the current total number of Edit jobs.
Edit job list
Display , No. button, Edit job name, and Sequence button.
 Check to select delete or copy function.
Click the Form No. button to modify the edit job parameters below.
Click the Form Sequence button to display the Sequence icon.
Be sure to click the Sequence button to enter the Sequence icon to avoid
confusion caused by data display.

8
Add /Edit job
Edit job parameter
Description
Job ID
Select Edit job ID. (Range: 1-99, default: 1)
Job Name
Support English (capital and small characters), numbers and symbols (Range: 1-
12 characters, default: JOB-1)
Job OK
OFF: No completion signal (OK-JOB) export.
ON: Export completion signal (OK-JOB).
Default: ON.
Stop Job on OK
OFF: The screwdriver won’t stop when the action is completed; nor will it affect
the next start of the screwdriver.
ON: When the lock is completed, the screwdriver will be locked immediately;
user needs to press the "Confirm" key to confirm that the forward rotation can be
released. (For the I/O part, it is an external confirmation signal).
Default: OFF.
Reverse Button
Set the rotation direction of the screwdriver counterclockwise (CCW)/Disable.
Default: Counterclockwise (CCW).
Reverse RPM
Set the rotation speed of the screwdriver when removing screws, default: 200
RPM.
(Range: 60~The maximum speed of the screwdrive, rdefault: 200 RPM. The
maximum speed of the screwdriver will be displayed next to it).
Reverse Force (%)
Set the force of the screwdriver to remove the screw.
(Range: 1%~110%, default: 50%)
Reverse Count
OFF: Disable screw removal counting.
ON: Enable screw removal counting.
Default: OFF.
Rev. Threshold Tor.
The main page will display the screw removal torque value after setting the
threshold torque value for screw removal touch.
Screw removal counting will only begin when the threshold torque has exceeded,
provided that the screw removal counting function is activated.
Default: 0.0 N.m, with the torque unit displayed beside it.
Save
Save the settings on this page.

9
4-2-3. Sequence
Sequence Setting
Description
Edit job name
Display the previous page and click Edit job name. (The example in the figure
shows JOB-1)
After checking, select all the newly added sequences.
Delete the selected sequence; it can delete single or multiple selections.
Copy the selected process and copy the steps together. (Only supports single
selection)
Total Count
Display the current total number of Sequences.
Sequence list
Display , No. button, Sequence name, turn on (  ), UP/DOWN sequence
button, Torque / Angle.
 Check to select delete or copy function.
Click No. button to modify the Sequence parameters below.
turn on  Check to run the sequence; the sequence won’t be run if not
checked.
move the sequence up and down.
Select Torque or Angle, it then will display the Torque or Angle icon.
Be sure to click the Torque button to enter the Torque icon to avoid confusion
caused by data display.

10
Add Sequence
Sequence parameter
Description
Edit job ID
Display the selected Edit job ID. (The example in the figure shows JOB-1)
Add sequence button, if there are more than 99 groups, this button will be grayed out
and cannot be added more.
Sequence ID
Display the Edit job ID. (Range: 1~99, default: 1)
Sequence Name
Support English (capital and small characters), numbers and symbols (Range: 1~10
characters, default: SEQ-1)
Tightening Repeat
Total lock screw number in Setting Sequence. (Range: 1~99, default: 1)
Stop on NG
Set the processing method selected when screwdriver lock is wrong: No / 1-9
1~9 :
Setting 1: Lock screwdriver if trigger-once lock is error,
Setting 2: Continuous lock error; lock screwdriver if trigger-twice lock is error…
and so on; if anyone lock is OK, make re-calculation.
Enable function 1~9: When the error signal "NS" appears, the screwdriver is locked
immediately; user needs to press the "Confirm" button to confirm to release. (For the
I/O part, confirm the Confirm signal externally, and confirm that the screwdriver can
still remove the screw)
No: When the error signal "NG" appears, the screwdriver won’t stop; it won’t affect
the next start of the screwdriver, only a warning will be issued.
Default: No.
Sequence OK
OFF: No sequence completion signal (OK-SEQ) is export.
ON: Export sequence completion signal (OK-SEQ).
Default: ON.
Stop Sequence on OK
The processing method selected when the total number of screws in the Setting
Sequence is counted to complete the action.
OFF: The screwdriver won’t stop when the action is completed; nor will it affect the
next start of the screwdriver.
ON: When the number of Sequence screws is locked, the screwdriver will be locked
immediately; user must press the "Confirm" button to confirm that the forward
rotation can be released. (If it is the I/O part, it is an external confirmation signal)
Default: OFF.
Timeout
Set the running time of a single screw.
(Range: 0.1~60.0 seconds, default: 20 seconds)
Save
Save the settings on this page.

11
4-2-4. Torque
Torque parameter
Description
Max Torque
Display the maximum torque of the tool and the set the torque unit.
Default torque unit: Newton-meter (N-m)
Sequence ID
Display Sequence ID, (Range: 1~99, default: 1).
Sequence Name
Display Sequence name, (Range: 1~10 characters, default: SEQ-1)

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Target Torque
Set the target torque of the screwdriver.
The target torque must be imported in a reasonable torque range according to the specification
of the screwdriver. If the set value exceeds the specification too far, the screwdriver won’t
start.
(Range :Please refer to the screwdriver technical specifications，Default: 0.5 N-m. (The current
set torque unit will be displayed next to it)
Joint Offset
+: Torque offset increases. Default: +0.
-: Torque offset decreases.
Adjust this value for fine adjustment; making the actual torque value of the screwdriver lock is
closer to the torque value displayed by the Controller. (KTM torque meter is an optional
product)
Default: 0.0 N-m.
High Torque
The upper limit of Setting Torque, the upper limit cannot exceed 110% of the maximum
torque,For example: The upper limit of a 5N-m screwdriver is 5.5N-m, the default is 0.6 N-m
，The upper section will show the maximum torque.)
Low Torque
The lower limit of Setting Torque; the default is 0.0 N-m.
Run Down Speed
(rpm)
To set the speed (rpm) of the screwdriver lock, it must be set according to the speed range of
the screwdriver specification and the required speed. If the set value exceeds the specification,
the screwdriver won’t start.
(Range : 60~ Maximum speed of screwdriver，the default is 100 RPM.
The maximum speed will be displayed next to it)
Threshold Type
Torque : The set threshold is primarily based on torque.
Angle : The set threshold is primarily based on angle.
Default: Torque。
Threshold Torque
After touching the set threshold torque, the controller starts to calculate the screwdriver lock
angle, and it is OK to stop within the upper/lower limit of the Setting Torque.
Default: 0.0 N-m.
Threshold Angle
After touching the set threshold angle, the controller starts to calculate the screwdriver lock
angle, and it is OK to stop within the upper/lower limit of the Setting Angle.
(Range : 0~30600，default : 0)
Downshift Enable
OFF: The speed won’t be reduced during the locking process.
ON: The speed decreases during locking process.
Default: OFF.
Downshift Torque
After touching the torque value at the set run-down speed, the screwdriver speed will drop, and
it will be OK if it stops within the upper/lower limit of the Setting Torque. Default: 0.0 N-m.
Downshift Speed
Set the speed of the screwdriver when the torque value of the speed run-down point is reached.
(Range : 60~The maximum speed of the screwdrive, rdefault: 60 RPM. The maximum speed of
the screwdriver will be displayed the top to it).。
Monitoring Angle
OFF: Turn off the Monitoring Angle.
ON: Turn on the Monitoring Angle
Default: OFF
Over Angle Stop
OFF: Angle won’t stop immediately after timeout.
ON: Angle will stop immediately after timeout.
Default: OFF
High Angle º
Upper range of Setting Angle. (Range: 1~30600, default: 30600)
Low Angle º
Lower range of Setting Angle. (Range: 0~30599, default: 0)
Pre-Run
OFF: No CCW Pre-Run Unfasten.
ON: CCW Pre-Run Unfasten.
Default: OFF
Pre-Run RPM
To set the speed (rpm) of pre-run, it must be set according to the speed range of the
screwdriver specification and the required speed. If the set value exceeds the specification, the
screwdriver won’t start.
(Range : 60~The maximum speed of the screwdrive, rdefault: 200 RPM. The maximum speed
of the screwdriver will be displayed the top to it).。
Pre-Run Angle
Set the pre-run angle.(Range: 1~30600, default: 1800)
Save
Save the settings on this page.

13
4-2-5. Angle

14
Angle parameter
Description
Max Torque
Display the maximum torque of the tool and the set the torque unit.
Default torque unit: Newton-meter (N-m)
Sequence ID
Display Sequence ID, (Range : 99，default: 1).
Sequence Name
Display Sequence name, (Range: 1~10 characters, default: SEQ-1)
Target Angle
Set the target angle of screwdriver. (Range: 1~30600, default: 1800)
High Angle º
Upper range of Setting Angle. (Range: 1~30600, default: 30600)
Low Angle º
Lower range of Setting Angle. (Range: 0~30599, default: 0)
High Torque
The upper limit of Setting Torque, the upper limit cannot exceed 110% of the
maximum torque,
For example: The upper limit of a 5N-m screwdriver is 5.5N-m, the default is 0.6 N-
m. (The torque unit will be displayed next to it)
Low Torque
The lower limit of Setting Torque; the default is 0.0 N-m.
Joint Offset
+: Torque offset increases. Default: +0.
-: Torque offset decreases.
Adjust this value for fine adjustment; making the actual torque value of the screwdriver
lock is closer to the torque value displayed by the Controller. (KTM torque meter is an
optional product)
Default: 0.0 N-m.
Run Down Speed
(rpm)
To set the speed (rpm) of the screwdriver lock, it must be set according to the speed range
of the screwdriver specification and the required speed. If the set value exceeds the
specification, the screwdriver won’t start.
(Range : 60~The maximum speed of the screwdriver, default is 100 RPM. The maximum
speed will be displayed next to it)
Threshold Type
Torque : The set threshold is primarily based on torque.
Angle : The set threshold is primarily based on angle.
Default: Torque。
Threshold Torque
After touching the set threshold torque, the controller starts to calculate the screwdriver
lock angle, and it is OK to stop within the upper/lower limit of the Setting Torque.
Default: 0.0 N-m.
Threshold Angle
After touching the set threshold angle, the controller starts to calculate the screwdriver lock
angle, and it is OK to stop within the upper/lower limit of the Setting Angle.
(Range : 0~30600，default : 0)
Downshift Enable
OFF: The speed won’t be reduced during the locking process.
ON: The speed decreases during locking process.
Default: OFF.
Downshift Torque
After touching the torque value at the set run-down speed, the screwdriver speed will drop,
and it will be OK if it stops within the upper/lower limit of the Setting Torque. Default: 0.0
N-m.
Downshift Speed
Set the speed of the screwdriver when the torque value of the speed run-down point is
reached.
(Range : 60~The maximum speed of the screwdriver, default: 60 RPM. The maximum speed
of the screwdriver will be displayed the top to it).
Pre-Run
OFF: No CCW Pre-Run Unfasten.
ON: CCW Pre-Run Unfasten.
Default: OFF
Pre-Run RPM
To set the speed (rpm) of pre-run, it must be set according to the speed range of the
screwdriver specification and the required speed. If the set value exceeds the specification,
the screwdriver won’t start.
(Range : 60~The maximum speed of the screwdriver, default is 200 RPM. The maximum
speed will be displayed next to it)
Pre-Run Angle
Set the pre-run angle.
(Range: 1~30600, default: 1800)
Save
Save the settings on this page.

15
4-3. Advanced
4-3-1. Tree:
4-3-2 Edit job
Advanced Tree View
Description
Tree View
Display the Edit job, Sequence, number, steps, and target options that
have been set.
Edit job Setting
Description
After checking, select all the newly added jobs.
Delete the selected jobs; it can delete single or multiple jobs.
Copy the selected job together with the sequence and steps.
(Single selection only)
Job Count
Display the current total number of Edit jobs.
Edit job list
Display , No. button, Edit job name, and Sequence button.
 Check to select delete or copy function.
Click the Form No. button to modify the edit job parameters below.
Click the Form Sequence button to display the Sequence icon.
Be sure to click the Sequence button to enter the Sequence icon to avoid confusion
caused by data display.

16
Add / Edit job
Edit job parameter
Description
Edit job ID
Select Edit job ID. (Range: 101~170, default: 101)
Edit job name
Support English (capital and small characters), numbers and symbols (Range:
1~12 characters, default: JOB~101)
Job OK
OFF: No completion signal (OK-JOB) export.
ON: Export completion signal (OK-JOB).
Default: ON.
Stop Job on OK
OFF: The screwdriver won’t stop when the action is completed; nor will it
affect the next start of the screwdriver.
ON: When the lock is completed, the screwdriver will be locked
immediately; user needs to press the "Confirm" key to confirm that the
forward rotation can be released. (For the I/O part, it is an external
confirmation signal).
Default: OFF.
Reverse Button
Set the rotation direction of the screwdriver counterclockwise
(CCW)/Disable.
Default: Counterclockwise (CCW).
Reverse RPM
Set the rotation speed of the screwdriver when removing screws, (Range :
60~The maximum speed of the screwdriver, default is 200 RPM. The
maximum speed will be displayed next to it)
Reverse Force (%)
Set the force of the screwdriver to remove the screw.
(Range: 1%~110%, default: 50%)
Reverse Count
OFF: Disable screw removal counting.
ON: Enable screw removal counting.
Default: OFF.
Rev. Threshold Tor.
The main page will display the screw removal torque value after setting the
threshold torque value for screw removal touch.
Screw removal counting will only begin when the threshold torque has
exceeded, provided that the screw removal counting function is activated.
Default: 0.0 N.m, with the torque unit displayed beside it.
Save
Save the settings on this page.

17
4-3-3 Sequence
Add Sequence
Sequence Setting
Description
Edit job name
Display the previous page and click Edit job name. (The example in the figure shows
JOB-1)
After checking, select all the newly added sequences.
Delete the selected sequences; it can delete single or multiple selections.
Copy the selected job together with the sequence and steps.
(Single selection only)
Seq. Count
Display the current total number of Sequences.
Sequence list
Display , No. button, Sequence name, Start (  ), UP/DOWN sequence button,
Torque / Angle.
 Check to select delete or copy function.
Click No. button to modify the Sequence parameters below.
Start  Check to run the sequence; the sequence won’t be run if not checked.
move the sequence up and down.
Select Torque or Angle, it then will display the Torque or Angle icon.
Be sure to click the Torque button to enter the Torque icon to avoid confusion caused
by data display.

18
4-3-4 STEP
Sequence parameter
Description
Edit job ID
Display the selected Edit job ID. (The example in the figure shows JOB-101)
Add sequence button, if there are more than 50 groups, this button will be grayed out
and cannot be added more.
Sequence ID
Display the Edit job ID. (Range: 1~50, default: 1)
Sequence Name
Support English (capital and small characters), numbers and symbols (Range: 1-10
characters, default: SEQ-1)
Tightening Repeat
Total lock screw number in Setting Sequence. (Range: 1~99, default: 1)
Stop on NG
Set the processing method selected when screwdriver lock is wrong: No / 1-9
1~9 :
Setting 1: Lock screwdriver if trigger-once lock is error, Setting 2: Continuous lock
error; lock screwdriver if trigger-twice lock is error…and so on; if anyone lock is
OK, make re-calculation.
Enable function 1-9: When the error signal "NS" appears, the screwdriver is locked
immediately; user needs to press the "Confirm" button to confirm to release. (For the
I/O part, confirm the Confirm signal externally, and confirm that the screwdriver can
still remove the screw)
No: When the error signal "NG" appears, the screwdriver won’t stop; it won’t affect
the next start of the screwdriver, only a warning will be issued.
Default: No.
Sequence OK
OFF: No sequence completion signal (OK-SEQ) is export.
ON: Export sequence completion signal (OK-SEQ).
Default: ON.
Stop Sequence on OK
The processing method selected when the total number of screws in the Setting
Sequence is counted to complete the action.
OFF: The screwdriver won’t stop when the action is completed; nor will it affect the
next start of the screwdriver.
ON: When the number of Sequence screws is locked, the screwdriver will be locked
immediately; user must press the "Confirm" button to confirm that the forward rotation
can be released. (If it is the I/O part, it is an external confirmation signal)
Default: OFF.
Timeout
Set the running time of a single screw. (Range: 0.1~60.0 seconds, default: 60 seconds)
Save
Save the settings on this page.

19
STEP Setting
Description
Sequence Name
Display the previous page and click Sequence name.
After checking, select all the newly added steps
Delete the selected steps; it can delete single or multiple selections.
Copy the selected steps. (Single selection only)
Perform a step test on the selected sequence. (All steps of the sequence are tested)
Step Count
Display the current total number of steps.
Steps list
Display , No. button, Step name, UP/DOWN sequence button.
 Check to select delete or copy function.
Click No. button to modify the Step parameters below.
move the steps up and down.
Select Torque or Angle, it then will display the Torque or Angle icon.
P.S. Do not set the delay time on the first and last step.
Add Steps