Sumake KPW002 User manual

.
Industrial Full-Auto Shut Off
Composite Air Wrench
SUMAKE INDUSTRIAL CO., LTD
NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
SUMAKE PNEUMATIC TOOLS
Specification:
Noise and Vibration:
Remark
MODEL
Free
Speed
Torque range
(±3%)
O.A.L
Dia.
Weight
Vibration
EN ISO 28927-2
Noise
EN ISO 15744
r/min
Nm
In-lb
mm
mm
g
Sound pressure level
Sound power level
KPW002
1000
0.05~0.2
0.4~1.8
198
35
530
No Load : 0.9 m/s²
No Load : 70 dB(A)
No Load : 81 dB(A)
Please always
wear ear
protector at
environment
noise level
> 80 dB(A)
due to risk of
impaired
hearing!
KPW008
1000
0.1~0.8
0.9~7.1
198
35
530
No Load : 0.9 m/s²
No Load : 70 dB(A)
No Load : 81 dB(A)
KPW017
1800
0.3~1.7
2.7~15.0
198
35
530
No Load : 0.9 m/s²
No Load : 74 dB(A)
No Load : 85 dB(A)
KPW020
2200
0.3~2.0
2.7~17.7
198
35
530
No Load : 0.9 m/s²
No Load : 74 dB(A)
No Load : 85 dB(A)
KPW025
1800
0.3~2.5
2.7~22.1
198
35
530
No Load : 0.9 m/s²
No Load : 74 dB(A)
No Load : 85 dB(A)
KPW030
1000
0.5~3.0
4.4~26.6
198
35
530
No Load : 0.9 m/s²
No Load : 74 dB(A)
No Load : 85 dB(A)
KPW040
800
0.8~4.0
7.1~35.4
198
35
530
No Load : 1.1 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW045
1700
0.5~4.5
4.4~39.8
230
43
880
No Load : 1.1 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW050
1400
0.7~5.0
6.2~44.3
230
43
880
No Load : 1.2 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW065
1000
0.7~6.5
6.2~57.5
230
43
880
No Load : 1.1 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW095
550
1.5~9.5
13.3~84.1
230
43
880
No Load : 1.2 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW180
300
3~18
27.0~159.3
235
43
950
No Load : 1.7 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
KPW280
250
5~28
44.0~247.8
235
43
950
No Load : 1.8 m/s²
No Load : 78 dB(A)
No Load : 89 dB(A)
Recommend Air Pressure: 6.0 kg/cm²
Uncertainty K= 1.5
m/s²
Uncertainty K= 3dB
KPW-S-2208A-D5F

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：INDUSTRIAL FULL-AUTO SHUT OFF COMPOSITE AIR WRENCH
Model/ Serial No.：KPW002(008)(017)(020)(025)(030)(045)(045)(050)(065)(095)(180)(280)
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-6:2012
Name and Signature/Position Date and Place
2022/8/1
Mike Su –Managing Director Taipei, Taiwan
KPW-D-2208A-D5F

Foreword
Sumake is a manufacturer and exporter of
air tools since established. We have devote
all our efforts in improving quality and
tools’ life. As well as the noise and vibration
of tools. Bring all of you working
efficiences, profits, and enjoy using the tool
is our principle.
Features
This tool with a reversible spindle driving a
hammer which periodically strikes an anvil
which includes a drive adapter for the
purpose of tightening or loosening nuts and
bolts without producing any major torque
reaction on the power tool.
Operator’s instruction
1. Main Applications
This assembly tool is the perfect one to
which the work of heavy truck, boat,
construction machine, steel belt for
excavator, etc.
2. Cautions for Use
2-1 Air pressure
Maximum performance is displayed at the
proper sanding speed, obtainable at a gauge
pressure of 6.2 bar. Range-wise, this is an
air pressure from 5 to 7 bar (70 to 100 psi)
2-2 Air line
Use a 3/4”air hose between the compressor
and the tool . Compressed air is cooled and
its water content separated, as soon as the
air leaves the compressor. A portion of the
water content, however, is condensed in the
piping, and can enter the tool mechanism,
and may cause trouble. So, install an air
filter and on oiler between the compressor
and the tool. Use a 3 HP or larger
compressor for each sander.
2-3 Air hose
Clean the hose with a blast of compressed
air before connecting the hose to air tool.
This will prevent both moisture and dust
within the hose from entering the tool and
causing possible rust or malfunction. To
compensate for unusually long hose (over
25 ft), the line pressure should be increased
accordingly.
2-4 Inserted tools
Use only the socket or adapter which are in
good condition for use. The intended socket
and adapter for this air tool could are stated
as “Square Drive” on the specification list.
3. Operation Method
3.1 On-off device
The on-off device is on the inner or outer
contour of the grip. It is a “hold-to-run”type.
This tool stops rotation within few sec, after
releasing the lever. For the sake of safety,
place it on a level plate or on hanger after it
completely stops.
3.2 Torque Adjuster
You can adjust the torque by rotating the
knob
which indicated by 1 to 6. “1” indicates
the smallest torque output and “6” indicats
the largest torque output.
3.3 Rotating Direction
One shall make sure the direction of rotation
before actuate this tool. The “F” indicts
foreword and the “R” indicts reverse.
Forward is defined as clockwise direction
seen from the operator’ s position.
4. Maintenance
4-1 Lubrication
Before connecting the hose , apply 4 or 5
drops of #10 spindle oil at the air inlet. Use
of a thicker oil can lead to reduced
performance or malfunction. If a thicker oil
is used by accident, wash it away
immediately. Also, every 3 or 4 hours of
operation, oiling is necessary.
4-2 Storage
Avoid storing the tool in a location subject
to high humidity. If the tool is left as it is
used , the residual moisture inside the tool
can cause rust. Before storing and after
operation, oil the tool at the air inlet with
spindle oil and run it for a short time.
4-3 Disposal
If the tool is too seriously damaged to be
used anymore, drop it in a resource
recycling can. Never drop it into fire.
4-4 Ordering service Parts
For further operational and handling
information or for replacement of parts and
components, contact the sale agent from
whom you purchased the tool or the service
division of our company.
⚫In ordering parts and components, give
each part number, name and quantity.
Warning
1. The power toll shall not be used in
potentially explosive atmospheres.
2. Disconnect the air hose before changing
or adjusting any inserted tools.
3. Prevent long hair or loose clothing from
drawing in while operate this tool.
4. Keep your body in well balanced position
and always wear gloves to reduce the risk of
crushing caused by torque between handle
and workpiece.
5. Unexpected direction of rotating could
cause a hazardous situation.
6. Slip/Trip/Fall is a major reason of serious
injury or death. Beware of excess hose left
on the walking or work surface.
7. Wearing eye/face protector could reduce
the danger to person from high speed
splinters being emitted from this tool in the
case of inserted tool failure or emitted from
the workpiece.
8. Wearing mouth-muff could avoid
inhaling dust or handling debris from work
process that can be harmful to your health.
9. Excessive high air pressure and too much
free rotation may speed the wear of this tool
and might cause danger situation.
KPW-I-2208A-D5

KPW280
INDUSTRIAL FULL-AUTO SHUT OFF COMPOSITE 3/8" WRENCH
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 D5141-001A Suspension Ring 1 42 D51435-040 Internal Gear 1
2 D5141-002 Inlet Bushing 1 43 D51433-041 Housing 1
3 D51433-003 Washer 1 44 D5B-6001 Bearing 1
4 D5141-010A First Silencer 1 45 D5141-037 Ring 2
5 D5P-010 O-Ring (Φ9.8x1.9) 146 D51435-044 Ball Race 1
6 D51433-006 Spring 1 47 D5SB-002 Ball 60
7 D5147-075 Valve Plate 1 48 D5147-032 Poilt Pin 1
8 D5P-032 O-Ring (Φ3x2) 149 D51435-047 Rear Clutch 1
9 D5147-073 Operating Rod 1 50 D5SB-004J Ball 6
10 D51433-010 Exhaust Deflector 1 51 D51435-049 Center Clutch 1
11 D5141-010 First Silencer 1 52 D5147-026 End Clutch 1
12 D51433-012 Reverse Valve 1 53 D5147-024 Ball Race 1
13 D5P-S025 O-Ring (Φ24.5x2) 154 D5141-047 Slide Base 1
14 D5H6-02605 Screw 1 55 D51433-053 Spring 1
15 D51433-015 Screw Guide 1 56 D5SB-004-01 Ball 2
16 D51433-016 Valve Housing 1 57 D51435W-054 Anvil 1
17 D5P-378110 O-Ring 1 58 D51436W-058 Iron Pad 1
18 D5143-040 Washer 1 59 D51436W-059 Spring 1
19 D5143-039 Spring 1 60 D51436W-060 Screw 1
20 D51433-020 Valve Body 1 61 D51436-058 Spring 1
21 D5B-606T Ball Bearing (606ZZ) 1 62 D51435-057 Washer 1
22 D5143-036 End Plate 1 63 D51435-058 Torque Adjust 1
23 D5NR-20038 Pin (Φ2x3.8) 164 D5NR-20198 Pin (Φ2x19.8) 3
24 D5NR-20058 Pin (Φ2x5.8) 265 D51435-060 Torque Ring 1
25 D5143-034 Cylinder 1 66 D51435-061 Spring 1
26 D51435-026 Rotor 1 67 D5ISTW-012 Retaining Ring 1
27 D5143-033 Rotor Blade 6 68 D51435-063 Ball Retainer 1
28 D51435-028 Front End Plate 1 69 D51435-064 Spring 1
29 D5B-688 Bearing (688) 1 70 D51436-067 Washer 1
30 D51435-030 Transform Gear 1 71 D51435-065 Ring 1
31 D51433-032 Internal Gear 1 72 D5P-32150 O-Ring 1
32 D5141-031 Gear 473 D51435-067 Torque Cover 1
33 D5141-032 Pin 4 74 D51425L-012 Washer 1
34 D51432-036 Gear Base 1 75 D5NR-50105 Pin 4
35 D51425-032A Transform Gear 1 76 D5ABS20-017 Stopper Spring 1
36 D51425-033A Second Gear 4 77 D51435-070 Anvil Bushing 1
37 D51421-030 Pin 4 78 D51433-071 Ring 1
38 D51433-035 Second Gear Bas 1 79 D51433-071 #BU Ring 1
39 D51436-039 Transform Gear 1 80 D51433-071 #O Ring 1
40 D51436-040 Gear 481 D51433-070 Cover 1
41 D51436-041 Gear Base 1 82 D5143-070 Torque Reaction Ring 1
KPW280-P-2208A-D5

IMPACT WRENCH
Original instructions
SUMAKE Industrial Co. Ltd.

1
Read all these safety instructions before operating this product and save these instructions.
The tool has been manufactured in conformity with the instruction of EU machine directive. The EU mark will be considered void in the event
of inexpert repairs, the use of non-original parts and in case of non-observance of the safety instructions in the user’s manual.
Possible direct or indirect consequential damages are not the responsibility of SUMAKE Industrial co., Ltd.
General safety rules:
1. Watch the tool at all times when in use.
2. People under the influence of alcohol or drugs are not allowed to use, repair or maintain the tool.
3. Keep unqualified persons, children, etc. away from the tool.
4. Keep work area clean and with sufficient daylight or artificial lighting. The work area on which the machine is used must be cleaned up.
Disorder is a potential cause of accidents.
5. Danger of explosion. Never use oxygen and combustible gas as an air supply for the tool which may be ignited by spark and cause fire
or explosion.
6. Never use gasoline or other flammable liquids to clean the tool.
7. Do not use air tools in potentially explosive atmospheres such as in the presence of flammable liquids, cleaning solvents, fluid energy or
stored gases.
8. Do not expose air tools to rain. Do not use air tools in damp or wet locations.
9. When a fault or failure is detected, the tool must immediately be disconnected from the air supply and returned for repair.
10. When not in use, keep tools in a dry place, either locked up or in a high place, out of the reach of children.
11. Do not force small air tools to do the job of a heavy –duty task. Do not use air tool for purpose of which was not intended.
12. Wear suitable ear protection at environment noise level >80dB(A) and safety spectacles when using the tool. Always wear approved
safety goggles if work in dusty. This also applies to other persons in the nearby vicinity.
13. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid foot wear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
14. Keep proper footing and balance at all times.
15. Use clamps or a vice to hold work-piece. It is safer than using your hand and free both hands to operate the air tool.
16. When not use, before performing service or changing accessories, please disconnect tool from air compressor.
17. Do not carry plugged in air tool with your finger on the switch trigger. Be sure switch is in the “OFF” position when connecting to air
supply.
18. Watch what you are doing. Use common sense, even unsafe situation or unbalanced positions, particularly when you are tired.
19. Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands or arms.
Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
20. For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing
accessories on, or working near the assembly power tool for threaded fasteners. Failure to do so can result in serious bodily injury.
21. Only qualified and trained operators should install, adjust or use the assembly power tool for threaded fasteners.
22. Do not modify this assembly power tool for threaded fasteners. Modifications can reduce the effectiveness of safety measures and
increase the risks to the operator.
23. Do not discard the safety instructions; give them to the operator.
24. Tools shall be inspected periodically to verify that the ratings and markings required by this part of EN ISO 11148 are legibly marked on
the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
Safety precautions for projectile hazards
1. Failure of the workpiece, of accessories or even of the inserted tool itself can generate high-velocity projectiles.
2. Always wear impact-resistant eye protection during the operation of the assembly power tool for threaded fasteners. The grade of
protection required should be assessed for each use.
3. Ensure that the workpiece is securely fixed.
Safety precautions for entanglement hazards
1. Entanglement hazards can result in choking, scalping and/or lacerations if loose clothing, personal jewellery, neckware, hair or gloves are
not kept away from the tool and accessories.
2. Gloves can become entangled with the rotating drive, causing severed or broken fingers.
3. Rotating drive sockets and drive extensions can easily entangle rubber-coated or metal-reinforced gloves.
4. Do not wear loose-fitting gloves or gloves with cut or frayed fingers.
5. Never hold the drive, socket or drive extension.
6. Keep hands away from rotating drives.
Safety precautions for operating hazards
1. The use of the tool can expose the operator's hands to hazards including crushing, impacts, cuts and abrasions and heat. Wear suitable
gloves to protect hands.
2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
4. Maintain a balanced body position and secure footing.
5. Release the start-and-stop device in the case of an interruption of the energy supply.
6. Use only lubricants recommended by the manufacturer.
7. Do not use in confined spaces and beware of crushing hands between tool and workpiece, especially when unscrewing.
Safety precautions for repetitive motions hazards
1. When using a power tool, the operator can experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
2. While using an assembly power tool for threaded fasteners, the operator should adopt a comfortable posture whilst maintaining secure
footing and avoiding awkward or off-balanced postures. The operator should change posture during extended tasks, which can help avoid
discomfort and fatigue.

2
3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning
sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health
professional.
Safety precautions for accessory hazards
1. Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory.
2. Do not touch sockets or accessories during impacting, as this increases the risk of cuts, burns or vibration injuries.
3. Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners
manufacturer.
4. Use only impact-wrench-rated sockets in good condition, as poor condition or hand sockets and accessories used with impact wrenches
can shatter and become a projectile.
Safety precautions for workplace hazards
1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by the use of the tool and also of trip
hazards caused by the air line or hydraulic hose.
2. Proceed with care in unfamiliar surroundings. Hidden hazards, such as electricity or other utility lines, can exist.
3. The assembly power tool for threaded fasteners is not intended for use in potentially explosive atmospheres and is not insulated against
coming into contact with electric power.
4. Make sure there are no electrical cables, gas pipes, etc., that can cause a hazard if damaged by use of the tool.
Safety precautions for dust and fume hazards
1. Dust and fumes generated when using assembly power tools for threaded fasteners can cause ill health (for example, cancer, birth
defects, asthma and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential.
2. Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
3. Direct the exhaust so as to minimize disturbance of dust in a dust-filled environment.
4. Where dust or fumes are created, the priority shall be to control them at the point of emission.
5. All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and
maintained in accordance with the manufacturer's instructions.
6. Use respiratory protection in accordance with employer's instructions and as required by occupational health and safety regulations.
Safety precautions for noise hazards
1. Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems, such as tinnitus (ringing,
buzzing, whistling or humming in the ears).
2. Risk assessment and implementation of appropriate controls for these hazards are essential.
3. Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”.
4. Use hearing protection in accordance with employer's instructions and as required by occupational health and safety regulations.
5. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook, to prevent an
unnecessary increase in noise levels.
6. If the assembly power tool for threaded fasteners has a silencer, always ensure it is in place and in good working order when the
assembly power tool for threaded fasteners is operating.
7. Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an unnecessary
increase in noise.
Safety precautions for vibration hazards
1. Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
2. Keep the hands away from the sockets.
3. Wear warm clothing when working in cold conditions and keep your hands warm and dry.
4. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool for
threaded fasteners, tell your employer and consult a physician.
5. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook, to prevent an
unnecessary increase in vibration levels.
6. Do not use worn or ill-fitting sockets or extensions, as this is likely to cause a substantial increase in vibration.
7. Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an unnecessary
increase in vibration levels.
8. Sleeve fittings should be used where practicable.
9. Support the weight of the tool in a stand, tensioner or balancer, if possible.
10. Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the risk from vibration is generally
greater when the grip force is higher.
Additional safety instructions for pneumatic power tools
1. Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or
when making repairs.
2. Never direct air at yourself or anyone else.
3. Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
4. Cold air shall be directed away from the hands.
5. Do not use quick-disconnect couplings at tool inlet for impact and air-hydraulic impulse wrenches. Use hardened steel (or material with
comparable shock resistance) threaded hose fittings.
6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to
safeguard against possible hose-to-tool and hose-and-hose connection failure.
7. Do not exceed the maximum air pressure stated on the tool.
8. For torque-control and continuous-rotation tools, the air pressure has a safety critical effect on performance. Therefore, requirements for
length and diameter of the hose shall be specified.
9. Never carry an air tool by the hose.

3
General preparation and connection:
1. When using brand-new air hose or air pipe. Blow and clean the inside of air hose or pipe before installation.
2. Keep inside of air hose or air pipe clean to prevent airdrop problem caused by the lots of drain and dust accumulated and possibly make
the inside diameter smaller in the long use.
3. Before connecting the air hose, apply 4 to 5 drops of SAE#10-20 spindle oil at the air inlet. Also, every 3 to 4 hours of operation, oiling is
necessary. Twist Teflon thread tape to ensure a proper seal air inlet. Then tighten the air coupler into air tool.
4. The supplied compressed air must be clean and dry, with the appropriate oil mist. Use an air treatment unit; filter, regulator and
lubricator.
5. Please refer Fig.1 illustration shows the correct mode of connection to the air supply system which will increase the efficiency and useful
life of the tool.
6. The quick connect coupling and hose must have sufficient air flow capacity. We recommend an air hose with a diameter of 10mm (3/8”).
7. To ensure a good performance. The operation pressure at the compressed air inlet should not exceed 6.2bar (90psi) (unless indicated
otherwise). Higher operating pressures may cause damaged or excessive wear. Operating pressures below 5.3bar may cause pressure
or power loss.
Risk of injury
1. Compressed air can inflict serious injuries. Therefore never point the air hose at another person or yourself.
2. Shut –off the air supply and disconnect the tool in case:
➢You want to change or replace accessories.
➢You want to clean, repair or maintain the tool.
➢The tool is not going to use for some times.
3. Check compressed air hose before use. If it is damaged, broken, torn, or deformed, the hose is not to be connected to the tool.
4. Always check the pneumatic couplings before using the tool. If they show signs of damage, fracture, cracking or excessive corrosion,
the respective tool or the air hose is not to be used.
5. Use only qualified adapters and connectors, In case of wear they are to be replaced immediately.
6. Only use air pipes that are fit for the use at maximum pressure.
Maintenance instruction:
1. Dry the filter (fig1) and the air inlet of the tool.
2. Lubricate the quick connect coupling to prevent blocking.
3. Air tool require lubrication throughout the life of the tool. The air motor and bearing uses compressed air to start the tool. The
moisture in compressed air will rust the air motor; you must lubricate the motor daily.
4. Avoid storing the tool in a location subject to high humidity. If the tool is left as it is used, the residual moisture inside the tool
can cause rust.
5. Before storage, lubricate tool and run it for a few seconds.
6. Regular inspection of spindles, threads, and clamping devices in respect of wear and tolerances for location of abrasive
products.
7. If the tool is too seriously damage to be used anymore, recycle raw material instead of disposing as waste. The machine,
accessories and packaging should be sorted for environmental-friendly recycling. Check with your local authority or retailer
for recycling advice.
IMPACT WRENCH-I-2013-04A