Sumake CS-3510 User manual

SUMAKE PNEUMATIC TOOLS
Air Drive Carton Stapler
CS-3510
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Fastener Nail Crown
34.7mm
Fastener Nail Length
15mm, 18mm
(5/8”, 7/10”)
Tool Length
340x120x225mm
Air Pressure
5 ~ 7bar (75 ~ 100 psi)
Tool Weight
2.484 kg (5.48 lbs)
Load Capacity
100 pcs
Noise and Vibration:
Vibration
ISO 8662-11:1999
Noise
EN 12549:1999
EN ISO 4871
Remark
No Load:
1.3 m/s²
Sound Pressure Level
load: 89 dB(A)
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
Sound power level
load: 100 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
CS-3510-S-2002A-CJF

INSTRUCTION MANUAL
ITEM NO.: CS-3210, CS-3410
CS-3510, CS-3511, CS-3520, CS-3521
AIR DRIVE CARTON STAPLER
CS-3210(3410)35(10)(11)(20)(21)-I-2002A-CJ
WARNING!
Before operating this stapler. All operators should study this manual, to understand
and follow the safety warnings and instructions. Keep these instructions with the
stapler for future reference. If you have any question, contact your distributor.

2
PAGE
TOOL SPECIFICATIONS ...........................................................................................3
SAFETY INSTRUCTIONS..........................................................................................4
LUBRICATION AND MAINTENANCE ........................................................................5
AIR SUPPLYAND CONNECTIONS...........................................................................5
LOADING THE TOOL.................................................................................................6
CHECK STAPLE LEG LENGTH.................................................................................7
CLINCH ADJUSTMENT .............................................................................................8
DEPTH ADJUSTMENT ..............................................................................................8
OPERATING THE TOOL............................................................................................9
CLEANING THE TOOL ............................................................................................10
CLEARING A JAM FROM THE TOOL......................................................................11
TROUBLE SHOOTING ............................................................................................12
TEETH REPLACMENT ............................................................................................13
DRIVER REPLACEMENT........................................................................................14
PUSHER SPRING REPLACEMENT........................................................................15
VALVE’S AND TUBE’S O-RINGS REPLACEMENT.................................................16
PISTON REPLACEMENT ........................................................................................17
PARTS LIST .............................................................................................................18
EXPLODED VIEW OF TOOL...................................................................................19
TABLE OF CONTENTS

3
MODEL OF TOOL..................................................................
DIMENSIONS （LENGTH x HEIGHT x WIDTH）.................340MM x 220MM x 150MM
WEIGHT （WITHOUT FASTENERS）.................................2.65 KGS
WEIGHT （WITHOUT FASTENERS）.................................1/4”NPT
COMPRESSED AIR：
MAXIMUM PERMISSIBLE OPERATING PRESSURE...........8 KG/Cm2
RECOMMENDED OPERATING PRESSURE........................5 KG/Cm2–7 KG/Cm2
AIR CONSUMPTION..............................................................0.067 M3/ MIN (2.4 C.F.M)
WITH60STAPLESPERMINUTE
@5.66 KG/CM2(80 PSI)
STAPLES SPECIFICATION ...................................................CROWN MM
LENGTH 15MM, 18MM
STAPLES SPECIFICATION ...................................................CROWN MM
LENGTH 18MM, 22MM
STAPLES CAPACITY.............................................................100 PCS
THENOISELEVELS:(ATTHEWORKPLACE,ALWAYSWEARHEARINGPROTECTIONEQUIPMENT.)
A-WEIGHTEDSINGLE-EVENT SOUND PRESSURE LEVEL AT OPERATOR’S POSITION: LPa,1s=89dBA
A-WIGHTED SINGLE-EVENT SOUND POWER LEVEL ............................... LWA,1s=93Dba
A-WIGHTED SINGLE-EVENT SURFACE SOUND PRESSURE LEVEL .......LPa,1s,1m=80dBA
TOOL SPECIFICATIONS

4
1. READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS BERORE
OPERATING THE TOOL . IF YOU HAVE ANY QUESTIONS , PLEASE CONTACT
OUR AUTHORIZED REPRESENTATIVES.
2. NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS APOWER
SOURCE FOR THE TOOL . USE FILTERED , LUBRICATED , REQULATED ,
COMPRESSED AIR ONLY .
3. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL.
VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE TOOL TO
EXPLODE .
4. DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSURE OF THE
TOOL（8㎏/㎝2）.
5. DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS ,
SERVICING , ADJUSTING , AND DURING NON-OPERATION .
6. DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL .
NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE
TOOL.
7. AT THE WORKPLACE , ALWAYS WEAR THE PROTECTIVE EQUIPMENT SUCH AS
SAFETY GLASSES , EAR PROTECTION AND HEAD PROTECTION .
8. DO NOT USE A CHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS AIR TO
REMAIN IN THE TOOL .。
9. DO NOT PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE STAPLE
CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL WHEN
CONNECTING OR DISCONNECTING AIR SUPPLY .
10. NEVER POINT ANY OPERATIONAL DRIVING TOOLAT YOURSELF OR AT ANY
OTHER PERSON .
SAFETY INSTRUCTIONS
DANGER
WARNING

5
YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST TIME .
DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING .
TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH SPEED
SPINDLE OIL , UNOCAL RX22 , OR 3-IN-1 OIL INTO AIR INLET . NEVER USE DETERGENT
OIL OR ADDITIVES . OPERATE THE TOOL BRIEFLY AFTER ADDING OIL .
WIPE OFF EXCESSIVE OILAT THE EXHAUST , EXCESSIVE OIL WILL DAMAGE ORINGS OF
TOOL . IF IN-LINE OILER IS USED . MANUAL LUBRICATION THROUGH THE AIR INLET IS
NOT REQUIRED ON A DAILY BASIS .
THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF
CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE
EFFICIENCY AND USEFUL LIFE OF THE TOOL .
MANYAIR TOOL USERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE OIL
CIRCULATION THROUGH TOOLAND INCREASE THE EFFICIENCY AND USEFUL LIFE OF
THE TOOL . CHECK OIL LEVEL IN THE OILER DAILY .
MANYAIR TOOL USERS FIND IT CONVENIENT TO USE A FILTER TO REMOVE LIQUID
IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARLS OF THE TOOL . AFILTER ALSO
INCREASE THE EFFICIENCYAND USEFUL OF THE TOOL . THE FILTER MUST BE CHECKED
ON A DAILY BASIS AND IF NECESSARY DRAINED .
LUBRICATION AND MAINTENANCE
NOTE
AIR SUPPLY AND CONNECTIONS
NOTE

6
DISCONNECT THE AIR SUPPLY.
PULL PUSHER（032）BACK UNTIL IT STOPS ON PUSHER PIVOTS
（037）THEN ROTATE PUSHER（032）TO POSITION .
INSERT 2 STICKS OF APPROPRIATE STAPLES INTO THE
MAGAZINE（029）FROM BACK . LET THE STICKS SLIDE
FORWARD TO THE FRONT OF THE MAGAZINE（029）
PULL PUSHER（032）BACK TO UPRIGHT POSITION AND GENTLY
LET THE PUSHER（032）SLIDE FORWARD AGAINST THE
STAPLES . DO NOT LET THE PUSHER（032）SLIDE FORWARD
AND STRIKE THE STAPLES AT HIGH SPEED FOR THIS MAY
DEFORM THE STAPLES OR DAMAGE THE TOOL .
LOADING THE TOOL

7
NOTE：DISCONNECT THE AIR SUPPLY
LOOSEN SET SCREW（526）WITH 3 ㎜HEXAGON WRENCH KEY .
TURN ADJUSTING ROD（018）180°WITH A SCREW DRIVER TO THE
DESIRED ADJUSTMENT .
IF WANT TO SHOOT LONG LEG STAPLES . LET“L”ON ADJUSTING
ROD（018）UP .
IF WANT TO SHOOT SHORT LEG STAPLES . LET“S”UP .
TIGHTEN SET SCREW（526）
CHECK STAPLE LEG LENGTH

8
NOTE：DISCONNECT THE AIR SUPPLY
USE ROD（DIA 3 ㎜）OR 2.5 ㎜HEXAGON WRENCH KEY . TURN
COLLAR（006）THROUGH WINDOW CLOCKWISE TO CHINCH .
NOTE：REMOVE ADJUDTING TOOLAFTERADJUSTMENT IS MADE .
NOTE：DISCONNECT THE AIR SUPPLY
LOOSEN FRONT SCREW（527）WITH 6 ㎜HEXAGON WRENCH KEY .
PUSH THE BODY（007）UP AND ADJUST TO DESIRED DEPTH .
WHEN TOP EDGE OF ADJUSTMENT PLATE（019）IS AT IT’S
HIGHEST SETTING（NO.4）,THE TEETH（021,022）AREAT THEIR
SHALLOWEST PENETRATION . IF SET AT LOWEST SETTING
（NO,1）THE TEETH（021,022）ARE AT THEIR DEEPEST
PENETRATION .
T
CLINCH ADJUSTMENT
DEPTH ADJUSTMENT

9
PROTECT YOUR EYES AND EARS . WEAR SAFETY GLASSES WITH SIDE
SHIELDS . WEAR HEARING PROTECTION . EMPLOYERSAND USERS ARE
RESPONSIBLE FOR ENSURING THE USER ORANYONE NEAR THE TOOL
WEAR THIS SAFETY PROTCETION .
TO PREVENTACCIDENTAL INJURIES：NEVER , PLACE A HAND OR ANY
OTHER PART OF BODY IN STAPLE CLINCHING AREA OR ADJUSTMENT
WINDOW . NEVER POINT TOOLTOWARD ANYONE ELSE . NEVER ENGAGE
IN HORSEPLAY . ALWAYS HANDLE THE TOOL WITH CARE . NEVER PULL
TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.
CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE
TOOL MUSTALSO BE REPLACED IF THEYARE NOT LEGIBLE .
ADD A FEW DROPS OF UNOCAL R×22 OR 3-IN-1 OIL INTO THE AIR
INLET .
INSTALLA QUICK CONNECT FITTING TO THE TOOL .
REGULATE THE AIR PRESSURE TO OBTAIN 6 ㎏/㎝2AT THE TOOL .
INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS
OF LOADING THE TOOL .
RECONNECT THE AIR HOSE TO THE TOOL .
OPERATING THE TOOL
WARNIN
G
WARNIN
G
NOTE

10
GRASP HANDLE WITH ONE HAND POSITION ON BOX IN LINE WITH
THE DESIRED STAPLE LOCATION . THERE IS A SMALL PROJECTION
EITHER SIDE OF THE MAGAZINE SEAT（028）AS AN AID IN LOCATING
THE POSITION OF THE STAPLE .（011）
STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF
BOX .
CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEFORE
BEING USED . ADJUSTMENTS FOR DEPTH OF PENETRATION &
TIGHTNESS OF CLINCHARE EASY & INSTANTANEOUS , FULL
ADVANTAGE SHOULD BE TAKEN OF THEM .
NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN
THE TOOL . VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND
CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS
PERSONAL INJURY.
DISCONNECT THE AIR SUPPLY FROM THE TOOL .
REMOVE TAR BUILD UP WITH KEROSENE #2 FUEL OIL OR DIESEL
FUEL . DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR
DAMAGE MAY OCCUR . DRY OFF THE TOOL COMPLETELY BEFORE
USE .
CLEANING THE TOOL
DANGER

11
DISCONNECT THE AIR SUPPLY .
PULL PUSHER（032）BACK AND ROTATE TO LOCKED POSITION .
TAKE OFF THE STAPLES IN THE MAGAZINE (029).
RELEASE MAGAZINE UNIT (029), WITH FLAT HEAD SCREW DRIVER,
THEN CLEAR JAM.
REASSEMBLE MAGAZINE UNIT (029).
CLEARING A JAM FROM THE TOOL

12
STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR .
SERIOUS PERSONAL INJURY COULD OCCUR . ANY REPAIRS OR REPLACEMENTS MUST BE
DONE BYA QUALIFIED PERSON OR AN AUTHORIZED SERVICE CENTER ONLY .
PROBLEM
CAUSE
REMEDY
AIR LEAKAGE FROM
TRIGGER .
O-RING ON VALVE（016）OR ON
TUBE（017）ARE DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE FROM
EXHAUST PORT .
O-RINGS ON VALVE（016）OR ON
TUBE（017）ARE DAMAGED .
O-RING MUST BE REPLACED
PISTON’S O-RING（507）IS
DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE RROM
CYLINDER.
PISTON ROD PORT O-RING
（519）IS DAMAGED .
REPLACE THE O-RING .
SLOW AND SHORT
TRAVEL CYCLING
CHECK FOR LOOSEND SCREW
（517）AND WEAR OF PARTS
（014,009）
POSITION ECCENTRIC PIN（013）AS SHOWN AND
TIGHTEN SCREW（517）RECHECK , FOR MAXIMUM
EFFICIENCY , SLIGHT ADJUSTMENT OF PIN AT THE
POSITION SHOWN MUST BE MADE UPWARD
DIRECTION IF SHORT TRAVEL OCCURS AND
DOWNWARD DIRECTION IF SLOW CYCLING
OCCURS .
EXCESSIVE JAMS：
SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT TRAVEL
CYCLING SECTION .
TEETH SCREWS LOOSE .
TIGHTEN SCREWS
STAPLE SIZE IS WRONG .
USE THE PROPER SIZE STAPLE
INSUFFCIENT LUBRICATION
CLEANING AND LUBRICATING SUITABLY .
UNEVEN CLINCH
WRONG STAPLE SIZE
CHECK FOR PROPER LEG LENGTH ADJUSTMENT &
CLINCHER SIZE .
UNCLINCHED STAPLE
TEETH（021,022）LOOSE
TIGHTEN TEETH（021,022）
TEETH（021,022）ARE BROKEN
REPLACE TEETH（021,022）
SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT TRAVEL
CYCLING SECTION .
TROUBLE SHOOTING
WARNING

13
NOTE：DISCONNECT THE AIR SUPPLY
TAKE OFF THE MAGAZINE UNIT (029) WITH FLAT HEAD
SCREW DRIVER.
LOOSEN SCREWS (530) WITH 4mm HEXAGON WRENCH KEY.
REMOVE THE MAGAZINE SEAT (028).
LOOSEN SCREWS (532) WITH 3 mm HEXAGON WRENCH KEY.
CHANGE TEETH ONE AT ATIME TO PREVENT REVERSING
TEETH.
TEETH REPLACEMENT

14
NOTE：DISCONNECT THE AIR SUPPLY
TAKE OFF THE MAGAZINE UNIT (029) WITH FLAT HEAD SCREW
DRIVER.
LOOSEN SCREWS (530) WITH 4 mm HEXAGON WRENCH KEY.
REMOVE THE MAGAZINE SEAT (028).
LOOSEN SET SCREW（526）WITH 3 ㎜HEXAGON WRENCH KEY TO
UNLOCK ADJUSTING ROD（018）.
SLIDE LINKAGE MECHANISM AND ADJUSTING ROD（018）
SIMULTANEOUSLY FROM COLLAR（006）.
LOOSEN SCREWS（535）WITH 3 ㎜HEXAGON WRENCH KEY . TAKE
OFF THE SPRING PIN（537）WITH HAMMER AND 6 ㎜STRAIGHT ROD .
DRIVER REPLACEMENT

15
TAKE OFF THE MAGAZINE UNIT (029) WITH FLAT HEAD SCREW
DRIVER
LOOSEN SCREW（539）AND NUT（538）WITH 2.5 ㎜HEXAGON
WRENCH KEYAND 7 ㎜SOCKET WRENCH .
LOOSEN ROD（037）WITH 6 ㎜OFFSET WRENCH REMOVE
PUSHER GUIDES （038）. REMOVE PUSHER（032）
REMOVE SPRING PIN（545）WITH HAMMER AND 4 ㎜（DIA）STRAIGHT
ROD .
PUSHER SPRING REPLACEMENT

16
LOOSEN SCREWS（513）WITH FLAT SCREW DRIVER .
REMOVE SPRING（012）WITH A LONG NOSE PLIER.
REMOVE C-RING（546）WITH A C-RING PLIER.
REMOVE VALVE（016）AND TUBE（017）WITH ALONG NOSE
PLIER.
VALVE’S AND TUBE’S O-RINGS REPLACEMENT

17
NOTE：DISCONNECT THE AIR SUPPLY
REMOVE THE MAGAZINE ASSEMBLY（029）WITH A FLAT HEAD SCREW
DRIVER.
REMOVE SCREWS（530）WITH 4 ㎜HEXAGON WRENCH KEY .
LOOSEN SET SCREW（526）WITH 3 ㎜HEXAGON WRENCH KEY TO
UNLOCK ADJUSTING ROD（018）.
SLIDE LINKAGE MECHANISM AND ADJUSTING ROD（018）
SIMULTANEOUSLY FROM COLLAR（006）.
LOOSEN SPRING PIN ( 511) WITH 3 ㎜STRAIGHT ROD, THEN REMOVE
COLLAR ( 006 ) AND SPRING ( 005 ).
LOOSEN SCREW（510）WITH 3 ㎜HEXAGON WRENCH KEY TO
REMOVE BLOCK（004）THROUGH WINDOW .
LOOSEN SCREWS（501）WITH 3 ㎜HEXAGON WRENCH KEY .
REMOVE CAP（001）.
REMOVE PISTON ASSEMBLY . LOOSEN NUT（504）WITH 10 ㎜
SPANNER .
REMOVE PISTON（002）AND EXCHANGE A NEW ONE .
PISTON REPLACEMENT

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：AIR DRIVE CARTON STAPLER
Model/ Serial No.：CS-3510
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN 792-13:2000+A1:2008
Name and Signature/Position Date and Place
2019/9/18
Mike Su –Managing Director Taipei, Taiwan
CS-3510-D-2020A-CJF

CS-3210(3410)35(10)(11)(20)(21)-P-2002A-CJ
AIR DRIVE CARTON STAPLER CROWN: 34.5MM
CS-3210
CS-3410
CS-3510
CS-3511
CS-3520
CS-3521
AIR DRIVE CARTON STAPLER CROWN: 32MM
AIR DRIVE CARTON STAPLER CROWN: 34MM
AIR DRIVE CARTON STAPLER CROWN: 34.7MM
AIR DRIVE CARTON STAPLER CROWN: 34.7MM
AIR DRIVE CARTON STAPLER CROWN: 34.5MM