Summit Truck Bodies 6629 Setup guide

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OWNER’S MANUAL
Safety, Installation, Maintenance, and Operation
6629 Telescopic Crane
Manual # 700-20014
Revision Date 09/20/12
Summit Truck Bodies
990 Vernon Road
Wathena, KS 66090
866-985-3100
Fax: [phone]
www.summitbodies.com
Subject to Change without Notification

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Summit Truck Bodies Warranty Registration
Fax Transmission
To: Warranty Department Fax: [phone]
From: Date:
Re: Product Registration Pages:
End user information: (Required for Warranty Activation)
Name: Phone:
Address:
City: State: Zip:
Contact: E-mail Address:
Distributor Information (Required for Warranty Activation)
Name: Phone:
Address:
City: State: Zip:
Contact: E-mail Address:
Product Information (Required for Warranty Activation)
Model Number: Serial Number:
Date Product Delivered: Date Processed:*
VIN Number of Truck: *For Summit Use Only
ONE REGISTRATION FORM PER UNIT (CRANE OR BODY)
Registration form must be mailed or faxed within 15 days of customer installation.
Mail to:
Warranty Department
Summit Truck Bodies
990 Vernon Road
Wathena, KS 66090

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Summit Truck Bodies
Crane Owner’s Manual – Revision Record
Date
Section(s) or
Page(s) Revised Description of Change
06/15/09 Initial Release Initial Release of Manual
03/01/10 1,3,13,15,17,18,21,23,26,27,28,52 Updated Logo and various pictorials
07/15/10 1,8,9-12,17,20-22,29-31,34-39,44 Reworded the verbiage for clarification
07/26/10 11-14,22-24,26-42 Reworded verbiage for clarification
08/03/10 Full Manual Edited typographical errors
09/20/12 Full Manual Updated for new crane design
Notes:
1. The information contained in this manual is in effect at the time of this
printing. It does not cover all instructions, configurations, accessories,
etc. If you require additional information, please contact Summit
Truck Bodies at [phone].
2. Summit Truck Bodies reserves the right to update this material
without notice or obligation.

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TABLE OF CONTENTS
Warranty Registration……………………………………………….….… Page 3
Revision Record……………………………………………………………Page 5
Introduction………………………………………………………………..Page 9
Safety……………………………………………………………………... Page 10
Safety Decals………………………………………………………………Page 14
Specifications………………………………………………………………Page 18
Crane Capacity………………………………………………………….…Page 19
Dimensions………………………………………………………………...Page 20
Section 1 – Installation……………………………………………….……Page 21
Stability Capacity Chart……………………………………………...……Page 24
Section 2 Operation………………………………………………….…….Page 25
2.1 General……………………………………………………...…Page 25
2.2 Load Limits…………………….……...………………………Page 25
2.3 Equipment Inspections…………………...……………………Page 25
2.4 Operating Restrictions…………………………………………Page 26
2.5 Load Lifting……………………………………………………Page 26
2.6 Operation of Outriggers………………………………………..Page 26
2.7 Remote Control Operation…………………………………….Page 27
2.8 Indicator Bank…………………………………………………Page 30
2.9 Manual Operation…………………………………...…………Page 30
2.10 Task Performance……………………………………….....…Page 30
2.11 Shutdown………………………………………………..........Page 31
2.12 Operator Requirements……….………………………………Page 32
2.13 Operator Conduct……………….……………………………Page 32
2.14 Handling the Load……………………………………………Page 32
2.15 Crane Precautions…………………………….………………Page 33
2.16 Hook Precautions……………………………….…………… Page 33
Section 3 – Maintenance………………………………………..…………Page 34
3.1 General………………………………………………...……… Page 34
3.2 Lubrication………………………………………………….… Page 35

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3.3 Hydraulic Fluid Specification………………………………… Page 35
3.4 Hydraulic Oil Deterioration……………...…………………… Page 35
3.5 Hydraulic System Purging………………...………………… Page 36
3.6 Purging Air from the System………………...……………… Page 36
3.7 System Relief Pressure…………………………...……………Page 36
3.8 Counter Balance Valve……………………………...…………Page 37
3.9 Rotation Gear……………………………………….………… Page 37
3.10 Planetary Winch……………………………………...……… Page 37
3.11 Wire Rope……………………………………………….……Page 37
3.12 Gear-Bearing Bolts………………………………………...…Page 39
3.13 Inspections……………………………………………………Page 40
Periodic Inspection……………...…………………………Page 40
Daily Inspection………………...………………………… Page 40
Weekly Inspection………………………………………… Page 40
Monthly Inspection…………………………...……………Page 41
Lubrication and Maintenance Schedule……………………………………Page 41
Section 4 – Trouble Shooting……………………………………...………Page 42
Section 5 – Parts………………………………………………………...…Page 44
Section 6 – Hydraulic / Controls…………………………………………..Page 50
Section 7 – Wiring Harness………………………………………………..Page 53
Limited Warranty…………………………………………………………. Page 54

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INTRODUCTION
READ CAREFULLY
Congratulations on your purchase. You are the owner of what we consider to be one of the leading
cranes in the service body field. This crane will provide you with both quality and safety if you
follow the guidelines of working with a well-maintained piece of equipment in a safe manner using
the correct personal protective equipment (“PPE”) for your work environment. Your crane carries a
five(5) year warranty on all parts, weldments, and a three year warranty on the remote system.
For continued quality service, carefully read the information contained in this manual before
operating the equipment. This manual provides basic guidelines for the safe and proper operation of
the crane. After you have read and understood the material in this manual, work with your crane by
learning basic operations, safely.
To prevent injury to yourself or others, maintain your crane, and operate it safely by knowing your
surroundings. Look out for such things as overhead wiring, overloading of the crane, side loading of
the crane and wearing of the prescribed PPE.
The users must have a working knowledge of existing Federal, State and Local codes and
regulations governing the safe use and maintenance of this crane.
This crane was tested to conform to the following code:
ANSI – ASME B30.5a – 2002
MOBILE AND LOCOMOTIVE CRANES
The American Society of Mechanical Engineers
This crane carries a five (5) year warranty, but the warranty will be null and void if the crane is
misused or abused by overloading, side loading, pulling a load through open terrain, lack of
maintenance as directed in this manual, or making modifications to the crane without the express
permission of Summit Truck Bodies.
Treat the equipment with respect and service it regularly.
These two things can add up to a safer working environment, longer equipment
life, and prevention of loss of life and limb.
Summit Truck Bodies issues a limited warranty certificate with each unit sold.
See last page for warranty.
DistributorAssistance:
Should you require any assistance not given in this manual, we recommend that you consult your nearest Summit Truck
Bodies Distributor. Our distributors sell authorized parts and have service departments that can solve almost any needed repair.
This manual does not cover all maintenance, operating, or repair instructions pertinent to all possible situations. If you require
additional information, please contact Summit Truck Bodies at the following telephone number: (866)
985-3100. The information contained in this manual is in effect at the time of this printing. Summit Truck Bodies reserves the
right to update this material without notice or obligation.

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SAFETY
Of all the pages within this manual pay particular attention to this chapter. It could prevent serious
injury, or worse, loss of life, to you or the people with whom you are working. After reading this
chapter, put safety into practice on the job while operating your equipment or any other piece of
machinery.
The first priority of any job must always be a safe working environment. You will eliminate personal
pain and suffering to yourself and to others on the job site. Know your surroundings, power lines,
loose soil not allowing for solid footing and lack of PPE, and maintain a mindset of working safely,
from the beginning to the end of each job. This is not an all inclusive list, so the owner of the
machinery may want to supply its own list of safety precautions as well. However, follow the safety
requirements listed and you will have the basic knowledge of safety on the job.
To qualify as a safe operator you should first know and understand your equipment, knowing its
limitations and strengths. Maintenance of the equipment is second priority; as with any piece of
machinery, if not kept clean and in working order, the equipment will likely malfunction. Follow a
preventive maintenance schedule with your machine and a routine visual inspection of the equipment
before you start any job.
The operator must have a working knowledge of all safety and government regulations. You can refer
to any OSHA manual for guidance. Summit Truck Bodies is not liable for accidents caused by the
operation of the crane.
You may want to follow a couple of safety tips. Equipment on your truck should include a fire
extinguisher and a first aid kit. Use best practices of PPE and avoid any type of body jewelry that
might get caught on moving objects.
The truck is equipped with a working surface on the bumper. Avoid using moving parts of the truck as
a foothold or handhold; use the grab bars and steps designed for this purpose. Avoid walking under a
load, and never use the crane as a mode of transportation from the ground level to an elevated surface.
General
Being the owner of the equipment, it is your responsibility to establish a training process for your
operators by qualified people before starting the job. As with any equipment, be it a motor vehicle or
machinery, this equipment cannot be operated by anyone under the influence of alcohol, drugs, or
prescription medication that impairs the operator physically, mentally or physiologically.