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morse 201BVS-1 User manual

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MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@Morsedrum.com • Webpage: morsedrum.com
Copyright 2016 - Morse Mfg. Co., Inc. Form OM201B (010116-______) (Updated December 2, 2015 2:02 PM) 1
The Specialist In Drum Handling Equipment
201B Series
Belted Portable Drum Rollers
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly and Installation Instructions. . . . . . 3 - 4
Operating Instructions. . . . . . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator’s Manual
for Morse
Belted Portable Drum Rollers
201B Series
with Serial Number 010116 to ______
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use or
damage from accident or abuse. Motors and other purchased parts
carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyandefciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of belts.
Perform necessary inspections, operator training, etc.
The Specialist In Drum Handling Equipment
201B Series
Belted Portable Drum Rollers
Operator’s Manual for Morse 201B Series Portable Drum Rollers
Serial Number 010116 to ______
morsedrum.com
Copyright 2016 - Morse Mfg. Co., Inc. Form OM201B (010116-______) (Updated December 2, 2015 2:02 PM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER - Stay Clear of Rotating Drum. NEVER allow anyone to be near any part of the rotating drum.
Operator should remain clear of the Roller.
WARNING - The 201B Series Drum Rollers are designed to handle one drum of the types listed at the
top of page 3 under Machine Description. DO NOT attempt to handle any other type of drum or object.
DO NOT exceed the weight capacity.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization. Anymodicationsmayvoid the warranty.This
machine was designed to perform a specic job and alterations may result in injury to operator or
machine.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION -DONOTallowdrumtoimpactonoor,ground,etc.
CAUTION - Install Morse Rollers in accordance with OSHA requirements for enclosure and interlock,
etc. For OSHA compliance, see OSHA subpart O.1910.212 “General Requirements for all Machines.”
Power connections and motor controls must comply with applicable codes.
The Specialist In Drum Handling Equipment
201B Series
Belted Portable Drum Rollers
Operator’s Manual for Morse 201B Series Portable Drum Rollers
Serial Number 010116 to ______
morsedrum.com
Copyright 2016 - Morse Mfg. Co., Inc. Form OM201B (010116-______) (Updated December 2, 2015 2:02 PM) 3
Machine Description
The201BSeriesDrumRollersaredesignedtorollaberdrum,16”to23”(41to59cm)indiameter,andupto35”(89cm)long.
Fixedspeedmodelsrolla22”(56cm)diameterberdrumat20RPM.•
The201BVSSerieshasVariableSpeedfrom15to24RPM.Thedrumrotationspeedisbasedona23”(58.4cm)diameter•
berdrumanda60Hz,1725RPMmotor.Thedrumrotationspeeddecreaseswitha50Hzmotor.
Capacity:
The maximum liquid load capacity rating is 300 Lb. (136 kg).•
Dry load capacity varies with speed of drum rotation. At 20 RPM dry load capacity is 300 Lb. (136 kg).•
ThecapacitiesofVariableSpeedmodelsare300Lb.(136kg)at15RPM,and250Lb.(113kg)at24RPM.•
WARNING - DO NOT exceed these ratings. Exceeding these ratings or handling a drum other than those mentioned above
is unsafe and could result in equipment damage, excessive wear, motor overload and shortened service life of transmission
components.
When loading, unloading, operating, or maintaining your MORSE portable drum Roller, always use care and good judgment. Maintain
securefootingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobeneararotating
drum. Read operating instructions and review the pictures in the sales brochure before operation.
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work1.
gloves, hard hat and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new Morse drum handler.2.
When loading, unloading, operating, or maintaining your MORSE drum Roller, always use care and good judgment. Maintain secure3.
footingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowanypartofa
raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
Morse Rollers do not comply with OSHA unless they are installed in accordance with OSHA subpart O, 1910.212 - “General4.
requirements for all machines.” Morse Rollers should be installed in accordance with OSHA requirements for enclosure and interlock,
etc. Power connections and motor controls must comply with applicable codes.
Prior to initial use, inspect all moving parts. Perform necessary inspections, operator training, etc.5.
Assembly and Installation Instructions
1. Remove cotter pin from hole in end of tipping lever. Slide lever through hole in back plate of Roller. Replace cotter pin in
hole in end of tipping lever and spread its ends.
2. Drive and idler pulleys may be adjusted for different length drums. Pulleys should remain equidistant from each end of
drum.Toadjustpulleys,loosencollarsetscrewswithprovided5/32”Allenwrench.Slidecollar/pulleyassemblytodesired
location and tighten collar set screws.
Note: Be careful not to lose key on drive pulleys.
3. Donotputintoservicewithoutpropermotorprotectionandcontrols.The½horsepower,singlephase115V60Hzunitis
supplied with a switch, cord and plug. The motor can be plugged into the wall power supply and started with the switch.
When starting the unit be careful to stand clear of the Roller as the drum will begin to rotate.
 Unitsorderedwithathreephase,explosion-proofor50Hzmotorarenotsuppliedwithswitch,cord,orplug.Customer
should provide the proper controls and consult an electrician to complete the wiring.
Rollers equipped with an air motor require 40 psi, 22 scfm. Operating the air motor at higher pressures will reduce the life
of the air motor and power transmission components.
The Specialist In Drum Handling Equipment
201B Series
Belted Portable Drum Rollers
Operator’s Manual for Morse 201B Series Portable Drum Rollers
Serial Number 010116 to ______
morsedrum.com
Copyright 2016 - Morse Mfg. Co., Inc. Form OM201B (010116-______) (Updated December 2, 2015 2:02 PM) 4
Operating Instructions
1. Position Roller in front of drum to be rotated. Tip Roller forward towards drum until almost vertical. Lower kickstand so unit
stands by itself. Tilt drum up slightly in order to slide nose piece of Roller underneath drum.
2. With tipping lever fully extended for maximum leverage, attach hook lever across top of drum on to the rim. Flip kickstand
out of the way. Place foot on axle for added leverage and pull back on tipping lever until drum is broken over, remove foot
and continue lowering until Roller and drum are horizontal. Remove hook lever from drum.
3. Slide drum positioner through collars attached to frame. Place wear pad against drum to prevent lateral movement. Tighten
collarsetscrews.Drumpositionercanbeadjustedforlengthsupto35”(89cm).
4. Drum is now ready to be rotated or moved to desired location.
5. Thespeedonthe201BVSispresetto15RPMandcanbeadjustedbyturningthecranklocatedinthebottomrightcorner
of the back plate. Turn the crank counterclockwise to increase the speed.
Maintenance
1.Pillowblockbearingsareequippedwithgreasettingandshouldbelubricatedperiodically.Highpressuregreasegunsare
not recommended, as their force may damage seals.
2. Greaserollerchainperiodicallywithanysufcientgradeofanti-slinggrease(e.g.Whitmorelubes“surtac2000”).
3. Motors have permanently lubricated ball bearings.
4. Periodically inspect all moving parts, framework, and contact areas for signs of wear or loosening. Tighten, adjust, or
replace parts as necessary to prevent failure and maintain proper function.