Sun heat S1220u User manual

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IN TALLATION AND OPERATION MANUAL

Models S1220U & S2220U

Read all instructions before assembling or using the Sun eater system.

Retain this manual for future use.

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TABLE OF CONTENT

Important Safety Information...........................................................................................................................................2

ow SUN EATER Works....................................................................................................................................................3

Sizing Guide ....................................................................................................................................................................3

List of Components...........................................................................................................................................................3

Installation of Sun eater/Layout Options......................................................................................................................4-6

Winterization...................................................................................................................................................................7

Repairs............................................................................................................................................................................7

Available Kits/Accessories ................................................................................................................................................7

Troubleshooting ...............................................................................................................................................................8

Warranty.........................................................................................................................................................................8

IMPORTANT AFETY INFORMATION

Please read this manual carefully and thoroughly. Improper installation or failure to comply with the guidelines of this manual

may damage the product and will void the warranty.

It is advised to consult with a professional when installing the Sun eater on a roof, fence or rack system.

When installing the collectors near the pool, especially on an elevated rack system, ensure that the structure does not provide

access to the pool.

Installing the collectors over grass will cause damage to the lawn.

Do not walk on the collectors.

Turn off all pool equipment prior to installation.

Only use Sun eater mounting equipment when installing collectors on a roof, fence or rack system.

Wear and tear components (connector hoses, strapping, clamps, plastic fittings and hardware) should be inspected regularly to

ensure they are in working condition. These components are not covered by warranty.

CAUTION:

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HOW UNHEATER WORK

•The pool pump circulates the

water through the collectors.

•The collectors absorb the heat

from the sun.

•Warm water is returned to

the pool.

SUN EATER collectors have a web construction designed for

maximum heat absorption regardless of the position of the sun.

Collector Cross ection

IZING GUIDE

ABOVEGROUND POOL

Round Oval 1220U 2220U

Up to 24' Up to 15' x 30' 1 Box 1 Box*

Up to 33' Up to 21' x 41' 2 Boxes 1 Box

*The S240U can be used but only a S140U is required.

INGROUND POOL

Dimensions 1220U 2220U Kits

Up to 15' x 30' 4 Boxes 2 Boxes 1 SK22U

Up to 16' x 36' 6 Boxes 3 Boxes 1 SK22U

Up to 20' x 40' 8 Boxes 4 Boxes 1 SK22U

1220U

Item Description Qty

A1.5" Stainless Steel ose Clamp 2

A1.25" Stainless Steel ose Clamp 2

B3.75" Rubber ose Connector 1

CPVC Elbow Connector 2

DPVC End Cap 2

ETeflon Tape 1

2220U

Item Description Qty

A1.5" Stainless Steel ose Clamp 4

A1.25" Stainless Steel ose Clamp 2

B3.75" Rubber ose Connector 2

CPVC Elbow Connector 2

DPVC End Cap 4

ETeflon Tape 1 Note: An extra rubber hose has been supplied to connect

additional Sun eater systems.

IN TALLATION

TOOLS REQUIRED

• Flathead screwdriver or 5/16” (8mm) nut driver

• Plug for return fitting

• For roof or rack mounting:

o Power drill

o 1/8” (3mm) drill bit

o #2 Phillips head drill bit

o Silicone sealant (GEII or equivalent)

GUIDELINES FOR POSITIONING T E COLLECTOR

• The collector(s) needs at least 6 hours of full sunlight daily.

• For ground installation, ensure the area is free of sharp objects prior

to installation.

• A 1hp pump will handle installations up to 30ft from the pool

equipment and a height of 1 story.

•

The collector(s) can be installed on the ground, a roof, a rack or a fence.

Additional plumbing and hardware kits may be required (not included).

READ T E ENTIRE MANUAL PRIOR TO T E INSTALLATION AND USE OF T E SUN EATER SYSTEM.

LI T OF COMPONENT Use Sunheater Liquid Heatshield to hold in heat at night and

during cool weather. See www.sunheater.com.

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1220U IN TALLATION

This layout is for a single collector installed near the pool filter equipment. Installing the collector on a roof, rack or fence may require additional

plumbing and hardware kits.

Cool Water

(Feed)

War Water

(Return Fitting)

Pool Pu p

Elbow Connector

White End Cap

Label

Filter

Feed Hose

Return Hose

1) Ensure there is adequate work space to unroll the 20’ collector.

2) Remove the collector from the box and the strap from around the

collector. Slowly uncoil the panel.

Note: Laying the collector in the reverse direction of the coils will help

flatten the panel.

3) Remove and discard the black protective caps covering the threaded

portion of the headers.

4) Wrap the threaded ends of the

headers with the provided Teflon

tape to ensure a watertight seal.

5) Locate the header that does not have

the white serial number label and

install the PVC end caps on either

end of that header.

6) Locate the header with the white

serial number label and install the

PVC elbow connectors on either end

of that header.

7) Turn the pool pump off and

ensure the handle of the filter

is in the OFF/CLOSED position.

8) Plug the return fitting to

prevent water loss.

9) Remove the flex hose

from the return fitting of

the pool and secure it to

the lower PVC elbow

connector using a stainless

steel clamp.

10) Secure another flex hose (not included) to the top PVC elbow and

return fitting of the pool using the stainless steel hose clamps

following the above system layout.

The collector is now installed and ready to use. Ensure that all

fittings are secure.

11) Remove the plug from return fitting and turn the handle of the

filter to the FILTER position.

12) Turn the pool pump to the ON position.

Note: Air bubbles may come through the return line during initial

start-up of the collector. This is normal and will stop after all the air has

been purged from the solar heating system.

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1) Ensure there is adequate work space to unroll the 20’ collectors.

2) Remove the collectors from the box and the strap from around the

collectors. Slowly uncoil the panels.

Note: Laying the collectors in the reverse direction of the coils will help

flatten the panels.

3) Remove and discard the black protective caps covering the threaded

portion of the headers.

4) Join the headers with the white labels

together using a rubber hose connector

and two 1 1/2" hose clamps. Position the

hose clamps 1/2” in from each end of

rubber connector hose and tightens.

5) Locate the header that does not have

the white serial number label and

install the PVC end caps on either

end of that header.

6) Locate the header with the white

serial number label and install the

PVC elbow connectors on either end

of that header.

7) Turn the pool pump off and

ensure the handle of the filter

is in the OFF/CLOSED position.

8) Plug the return fitting to

prevent water loss.

9) Remove the flex hose

from the return fitting of

the pool and secure it to

the lower PVC elbow

connector using a stainless

steel clamp.

10) Secure another flex hose (not included) to the top PVC elbow and

return fitting of the pool using the stainless steel hose clamps

following the above system layout.

The collector is now installed and ready to use. Ensure that all

fittings are secure.

11) Remove the plug from return fitting and turn the handle of the

filter to the FILTER position.

12) Turn the pool pump to the ON position.

Note: Air bubbles may come through the return line during initial

start-up of the collector. This is normal and will stop after all the air has

been purged from the solar heating system.

2220U OR MULTI- Y TEM IN TALLATION

This layout is for system of 2 or more collectors installed near the pool filter equipment. Installing the collector on a roof, rack or fence may

require additional plumbing and hardware kits.

Cool Water

(Feed)

War Water

(Return Fitting)

Pool Pu p

Elbow Connector

Black Rubber Connector Hose Labels

Filter

White End Caps

Feed Hose

Return Hose

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Note: The mounting hardware is sold separately. See page X for available kit

options.

etup and Positioning

• Allow the collectors to lay in the sun for 30 minutes to relax the material and

flatten the panels.

• Ensure there is at least 1’ around all sides of the collector(s) for adequate space for

connectors and plumbing.

• Install the collectors on a slight angle toward and end cap for draining and

winterization.

• The panels can be placed on either side of a roof vent up to 3” in diameter.

• Ensure the collectors will have at least 6 hours of direct sun exposure.

Installation

Note: Below instructions are for mounting purposes only. For full collector

installation, please see the appropriate system layout provided in this manual.

1) Once positioning is established, locate the manufactured slots in the collector (5

slots in a 20’ collector).

2) Place the bracket in place and pre-drill a 1/8” pilot hole

for the screw.

3) Insert the screw using a Phillips head screwdriver to hold

the bracket in place (as shown).

Important: If installing on a roof, use a silicone sealant to prevent water leakage into

structure. Apply adequate amounts of sealant to both the pre-drilled hole and over the

screw head once installed.

4) Install a bracket on the bottom side of the panel

(as shown), ensuring that the bottom bracket is in line

with the top bracket.

Note: (15) brackets are provided with each kit, which will

support up to (2) 2’x20’ collectors. (10) brackets are used

for the top end of each 2’ panel and (5) are used for the

bottom of the second 2’ collector.

5) Once all brackets are installed, use the provided strapping to hold the collectors in

place. Tie a knot in the top bracket and feed the strap through the middle bracket

before tying the strap the bottom bracket (as shown).

ROOF/RACK/FENCE IN TALLATION

RETURN FROM SOLAR

FEED TO SOLAR

Cool Water Feed

War Water Return

Filter

Check Valve Diverter Valve

Pipe

Adapter

Black Rubber Connector Hose

Vacuu Relief

End Cap

Pu p

End Cap

Pipe

Adapter

HARD PLUMB Y TEM LAYOUT

Note: The SK22U (not included) is required for the following installation. See page 7 for available kit options.

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IF A COLLECTOR DEVELOP A LEAK

Your solar collectors are warranted against defects in materials and workmanship (see warranty for details and limitations).

If a leak develops for any other reason, you may use the repair method shown. The collectors are not warranted against freeze damage.

OLAR COLLECTOR REPAIR

This method allows for an easy and permanent, on-site repair of a collector by isolating the leading riser tube. Referring to the

figure at the right, locate the tube to be isolated. (End tube has been shown for clarity). Using a sharp utility knife, very carefully

cut away approximately 1" (2.54 cm) of the tube at both headers. Drive a #10 sheet metal screw, preferably stainless, into the

hole in the header. The screw must be between 1/2" (1.27 cm) and 3/4" (1.9 cm) long. DO NOT OVER-TIG TEN!

If the screw strips out, or if the repair leaks, use a #12 screw. This repair method will not void the collector warranty.

With proper care and winterization, you will enjoy your solar collectors for many years.

WINTERIZATION

COLLECTOR REPAIR

YOUR OLAR Y TEM MU T BE DRAINED FOR WINTERIZATION! FREEZE DAMAGE I NOT COVERED UNDER WARRANTY! YOU

MU T DRAIN YOUR OLAR COLLECTOR JU T LIKE YOU DRAIN THE RE T OF YOUR POOL EQUIPMENT!

Remove the vacuum relief valve at the top of the solar system. Remove the rubber end cap at the bottom and be sure ALL the water is drained out of the system. Replace end

caps and blow pressurized air in the reverse direction of normal water flow. This is the most effective way to drain your system. You can leave the collectors in place (as long as

they are completely drained) and they will withstand even the harshest winters. SPQ Brands recommends that you store your collectors inside in a warm dry place.

AVAILABLE KIT OPTION

K22: HARD PLUMB Y TEM KIT

Kit Components Qty

1.5" Diverter Valve 1

3.75" Rubber ose Connector 1

Pipe Adaptor 2

End Cap 1

Vacuum Relief Valve 1

Spring Check Valve 1

1.5" Stainless Steel Clamps 3

• Used for hard plumb installation

• Will support up to (8) S140U systems or (4) S240U

K35: MANUAL DIVERTER VALVE KIT

Kit Components Qty

1.5" Ball Valve 1

1.5" PVC Tees 2

Flex ose Adaptors 4

• Used for flex hose installations.

• Will support S140U and S240U systems.

K43: MOUNTING KIT

Kit Components Qty

6' Web Strapping 5

Stainless Steel Mounting Brackets 15

#14 Stainless Steel Screws 15

• Used for mounting on roof, rack or fence.

• Will support up to (2) S140U or (1) S240U system(s).

K34: HIGH WIND ADD-ON MOUNTING KIT

Kit Components Qty

6' Web Strapping 4

Stainless Steel Mounting Brackets 4

#14 Stainless Steel Screws 4

• Used in conjunction with SK43 in areas of excessive wind.

• Will support (1) 2' x 20' collector.

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Problems Possibilities/ olutions

Sun eater does not appear to be

heating the pool.

• Make sure that water is flowing through Sun eater by checking the flow at the pool return.

• Note the weather - has it been cloudy or raining?

• Use your pool cover at night to reduce heat loss.

• Refer to our order guide - pool size may require additional collectors.

Bubbles continue to appear from

the pool water inlet during

operation.

• Check the connections for leaks.

• Check the flow rate.

• Check the tubing for leaks or clogging.

Sun eater leaks • Make sure connectors and hose clamps are tight and not defective.

TROUBLE HOOTING

SPQ Brands warrants t the riginal purchaser f the S lar C llect r that the c mpany will, at its pti n, repair r replace any s lar c llect r that pr ves t be defective in either w rkmanship r

material up n prepaid return f the c llect r by the wner t SPQ Brands, subject t the pr visi ns f the limited warranty stated ab ve, and the exclusi ns and limitati ns set f rth bel w. SPQ Brands

will, pursuant t the terms f this warranty, at its s le pti n. either repair the c llect r at a n minal charge t the wner, r replace the c llect r per the pr -rated pr visi ns stated herein. All repaired

r replaced c llect rs will be returned at the h me wner’s expense. The pr -rated basis f r c llect r replacement is set f rth ab ve. Warranty valid nly within the c ntinental US and Canada.

What is covere : The s lar c llect r is warranted t be free f defects in material and w rkmanship when leaving the fact ry.

What is not covere : Hardware; including h ses, clamps and plastic fittings; Any damage due t freezing caused by r related t impr per drainage, winterizati n, r st rage; Damage, defects, malfuncti ns, r

ther failures arising fr m use f the pr duct which d es n t c mply with the instructi ns pr vided by the manufacturer; Damage, defects, malfuncti ns, r ther failure caused by r related t repairs perf rmed

by any servicer ther than an auth rized service representative f SPQ Brands. Claims will n t be accepted f r a c llect r’s damage in transit unless damage t shipping c ntainer is n ted at time f delivery n the

transp rt c mpany’s delivery bill.

SPQ BRANDS SHALL IN NO WAY BE LIABLE OR RESPONSIBLE UNDER ANY CIRCUMSTANCES OR IN ANY AMOUNT FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OR FOR ANY

INJURY OR DAMAGES TO PERSON OR PROPERTY USING OR USED IN CONNECTION WITH THIS PRODUCT, OR FOR LOSS OF PROFITS OR OTHER COSTS OR EXPENSES OF ANY KIND OR

CHARACTER. THERE ARE NO OTHER WARRANTIES OR REPRESENTATIONS, EITHER EXPRESS OR IMPLIED, WHETHER OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR

OTHER, MADE BY SPQ BRANDS, OTHER THAN THOSE SPECIFICALLY SET FORTH IN THIS WARRANTY. NO PERSON, FIRM, OR CORPORATION IS AUTHORIZED TO MAKE ANY

REPRESENTATIONS, OR INCUR ANY OBLIGATIONS IN THE NAME OF OR ON BEHALF OF SPQ BRANDS, EXCEPT AS STATED HEREIN. THIS WARRANTY IS EXPRESSLY UNDERSTOOD TO BE

THE EXCLUSIVE REMEDY AVAILABLE TO THE PURCHASER, AND THIS WARRANTY CONTAINS THE FULL AND COMPLETE AGREEMENT BETWEEN SPQ BRANDS AND THE PURCHASER. THIS

WARRANTY SETS FORTH THE ONLY OBLIGATIONS OF SPQ BRANDS WITH REGARD TO THIS PRODUCT, AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON

THE FACE HEREOF.

The representati ns set f rth herein are the nly representati ns made by SPQ Brands with respect t the pr duct, and this warranty d es n t c nstitute either a perf rmance r

satisfacti n guarantee. It is the resp nsibility f the pr duct wner t regularly test and check the pr duct f r pr per functi n and safety.

This warranty gives the original purchaser specific legal rights. It is not transferable. You may have other rights depending on where you live.

ALL WARRANTY CLAIM MU T BE HANDLED DIRECTLY

WITH PQ BRAND . DO NOT RETURN TO YOUR POINT OF PURCHA E. PQ BRAND ACCEPT CLAIM FROM POOL OWNER ONLY.

TEN YEAR WARRANTY

Ten year limited warranty from date of purchase with one year full.

After the first year, the claimant shall pay the list price at the date of the claim less one-one hundred

and eighth (1/108) of that price for each full month remaining in the warranty period.

SUNHEATER SOLAR COLLECTOR