SUN RUN STP-15 User manual

R
199
CHU LUN SING CO.,LTD
No.199,Gangshan N. Rd., Gangshan
Township, Kaohsiung County 820, Taiwan
http://www.sunrun.com.tw
E-mail:[email protected]
TEL:[phone]
FAX:[phone]
OPERATING INSTRUCTIONS
H FRAME PRESSES
English E1~E4
STP15,STP-35

RCHU LUN SING CO.,LTD
Instructions for:
H Frame Presses Models:STP-15,STP-35
Page:E1
1. SAFETY PRECAUTIONS
Fail to comply with the following cautions
and warnings could cause equipment
damage and personal injury.
IMPORTANT :Minimum age of the
operator must be 18 years The operator
must have read and understood all
instructions, safety issues, cautions and
warnings before starting to operate the
SUN RUN equipment. The operator is
responsible for this activity towards other
persons.
WARNING : To avoid personal injury and
possible equipment damage, make sure all
hydraulic components withstand the
maximum pressure of 700 bar(10,000psi).
!
WARNING : Do not overload equipment.
Overloading cause equipment failure and
possible personal injury. The cylinders are
designed for a max. Pressure of 700 bar
(10,000psi).
WARNING: Always wear safety glasses.
The operator must take precaution against
injury due to failure the tool or workpiece.
!DANGER: NEVER set the relief valve to a
higher pressure than the maximum rated
pressure of the pump. Higher settings may
result in equipment damage and/ or personal
injury. Do not remove relief valve.
DANGER: To avoid personal injury
keep hands and feet away from cylinder
and workpiece during operation.
WARNING : The system operating pressure
must not exceed the pressure rating of the
lowest rated component in the system. Install
pressure gauges in the system to monitor
operating pressure. It is your window to what
is happening in the system.
CAUTION: Avoid sharp bends and kinks
that will cause severe back-up pressure in
hoses. Bends and kinks lead to premature
hose failure.
DO NOT drop heavy objects on hose. A
sharp impact may cause internal damage to
hose wire strands. Applying pressure to a
damaged hose may cause it to rupture.
IMPORTANT: Do not lift hydraulic
equipment by the hoses or couplers. Use
the carrying handle or other means of safe
transport.
CAUTION : KEEP HYDRAULIC
EQUIPMENT AWAY FROM FLAMES AND
HEAT. Excessive heat will soften packings
and seals, resulting in fluid leaks. Heat also
weakens hose materials and packings. For
optimum performance do not expose
00
equipment to temperatures of 65 C(150 F)
or higher. Protect hoses and cylinders from
weld spatter.
DANGER: Do not handle pressurized
hoses. Escaping oil under pressure can
penetrate the skin causing serious injury. If
oil is injected under the skin, see a doctor
immediately.
WARNING: Immediately replace worn or
damaged parts with genuine SUN RUN
parts. SUN RUN parts are designed to fit
properly and withstand rated loads.
IMPORTANT: Hydraulic equipment must
only be serviced by a qualified hydraulic
technician. For repair service, contact the
SUN RUN Service Center in your area. To
protect your warranty, use only SUN RUN oil.

2. Dimensions
Instructions for:
H Frame Presses
RCHU LUN SING CO.,LTD Page:E2
SUN RUN
Models:STP-15,STP-35
2
STP-35AH 7~10kgf/cm STP-35EH 0.5HP*110/ 220V*1PH STP-60E 3HP*220V*3PH STP-100E 5HP*220V*3PHAir pressure
1)
H:by manual A:by air E:by electric
2)
Cylinder
Capacity
Model
Number
1)
STP-100E
STP-15
STP-35
1)
STP-35AH
1)
STP-35EH
1)
STP-60E
15(148)
35(335)
60(523)
100(1010)
Operting
Pressure
300 H
H
A & H
E & H
8750c.c./min
8750c.c./min
8750c.c./min
750c.c./min
6c.c./once
5c.c./once
Press
Modal
Pump
Output
Flow
Rate
360
70
70
168
220
222
250
670
1500
Wt.
(kg)
Dimensions(mm)
360
ton(kN)
E
E
1000
1050
1080
1085
(max)
A
310
335
250
480
(min)
A
1120
880
970
1350
C
90
90
100
200
D
1600
625
850
1050
E
858
1130
1380
2050
F
138
192
268
400
G
740
865
1000
1500
J
162
217
306
450
K
188
249
338
500
L
1510
1695
1900
2000
N
2
(kgf/cm )
Screw
Stroke
(mm)
Ram
Stroke
(mm)
90
125
108
172
310
300
2)
3000c.c./min
210
3000c.c./min
210
STP-15 / STP-15A STP-35 / STP-35A / STP-35E
STP-100E / STP-60E
J
N
A(max)
A(min)
D
C
E
F
L
G
K
L
G
K
J
D
C
N
A(max)
A(min)
E
F
A(max)
C
E
F
J
K
G
N
D
L
A(min)

3. OPERATE
Instructions for:
H Frame Presses Models:STP-15,STP-35
RCHU LUN SING CO.,LTD Page:E3
SUN RUN
1. If your hydraulic presses is with pump ,please check any connect of pump to hydraulic presses and
inspect as below:
2
Air pressure range : 7~10kgf/cm (fig1)
Electric Pump :
STP-35E: 2HP-220V-3PH
STP-60E: 3HP-220V-3PH
STP-100E: 5HP-220V-3PH
*Electric Pump please check again from nameplate.
2.Positioning the work bed:
2.1 Low bolster(fig2):
A. Put a small amount of tension on the cable by cranking the winch up, taking weight off the
pins. This frees the pins in the end of the bolster next to the winch (or right side of the press).
Pull the loose pins out.
B. Raise the other end of the bolster by pulling slightly on the handle until the other two pins are
free.
C. Crank the winch for either up or down movement of the work bed. Reassemble the pins.
As put down STP-15's low bolster, user hand can't leave the winch handle and user foot can't
stand under the bolster (Fig2-1). If user hand leave the handle will cause bolster to fall down
sharply.
No matter raising or lowering the bolster, must assemble pin from front to back hole
completely.
When bolster position is ready and support pins are inserted completely then turn a little the
winch handle to release cable. That because nervous cable maybe broken or make metal
fatigue as bolster pressured.
To prevent cable breakage, never raise or lower the bolster while it holds a load.
Inspect the entire length of the lifting cables at least every three months. Replace any cable
that appears frayed, worn, or crushed. The cables must run on the pulleys easily, and the
pulleys must be free to turn. Careful cable maintenance will help prevent cable breakage.
Remove banding from the press and shipping pallet, and remove all cartons. Stand the press upright.
Refer to the part list, and follow these instructions during the assembly of hydraulic components and
accessories.
winch
handle
pin
bolster
Fig2
Fig1
fig2-1
STP-15

2. OPERATE(CONTINUE)
Instructions for:
H Frame Presses
RCHU LUN SING CO.,LTD Page:E4
SUN RUN
2.2 Up bolster (fig2-2):
Use handle to move plunger to right or left.
fig2-2 up bolster
handle
Models:STP-15,STP-35
2.3 Pump (fig2-3):
A. To inspect all connect with pump and screw release valve.
release
valve
Manual Air pump Electric pump
fig2-3
B. Inspect oil level and change drilled bolt to be oil/ vent cap before working.
Inspect the oil at least every three months and fill hydraulic oil R32 till 90% of oil tank.
Oil tank
Oil tank
oil/ vent cap
oil/ vent cap
2.4 Process :
If bolster is at highest position ,but object still can't touch plunger,
please use wheel (as fig2-4) to extend plunger.
Extened plunger is unsuccessful at high pressure, so we sharply
suggest to use other strenuous plate (or V-Blocks) to reduce
distance both of plunger and object .
After step2.1~2.3 user can use manual type at first , it will be faster and easy to work.
As you fell strenuous to work, you can choose air pump or electric pump type to increase
working efficiency.
As finish working, should return the plunger completely.
fig2-4