SUN RUN SPAT User manual

C1~C5
R
CHU LUN SING CO.,LTD
No.199, Gangshan N. Rd., Gangshan Dist.,
Kaohsiung City 82059, Taiwan
http://www.sunrun.com.tw
E-mail:[email protected]
TEL:[phone]
FAX:[phone]
English
Ver.22

SPAT-
C1
R
:
:
700 bar(10,000psi)
!
: ()
700 bar
(10,000psi)
:
!:
:
()
:
()
:()
:
:
:(: ..)
()
00
65 C(150 F)
:(
)

SPAT-
C2
R
!
:()
:
()
:SUN RUN SUN RUN
:
SUN RUN SUN RUN
NO
OK
NO
OK
NO
OK
NO
OK
NO
OK
NO OK
SUN RUN
SUN RUN SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN

C3
R
2. /
3/8"HT
Release
Valve Air
coupler
SPAT-130-700
Weight and dimension will be changed by reservoir alter.Reservoir will be changed by user.
Work
press.
(bar)
Output
oil
3
(cm /per stroke)
Air
press.
2
(kgf/cm )
Weight
(kg)
Dimensions
17.7 220x420L
Model
Number Compress
Ratio
SPAT-130-700 1:150 2.5
Description
700 5~7
Portable
Equipped
reservoir
(c.c)
2000
CD
1/2"PT-14
(mm)
Portable SPAT-130-700-4K 1:150 2.5 700 5~7 4000 12 1/2"PT-14 220x530L
SPAT-130-700
SPAT-130-700-4K
Hydraulic
piston area Approximate air pressure to hydraulic pressure ratio-
static condition
Model
Number Hydraulic
piston
Air
piston
(mm) (mm) 2
(cm ) (bar)
130
130 11.2 10 0.98 0.79
Hydraulic
stroke
(mm)
31.8
31.8
1 2 3 4 5 6 7
19
21 76 86 176 193 321 343 513 536 755 770 1050 1050
SPAT-130-700 150:1 Ratio
Outlet pressure (psi)
0 200 400 600 800 1000 1200
0 2900 5800 8700 116001450017400
100
80
60
40
20
0
1.6
1.3
1.0
0.7
0.3
0
Outlet pressure (bar)
Flow (L/min)
3
Flow (in /min)
SPAT-130-700-4K 150:1 Ratio
Outlet pressure (psi)
0 200 400 600 800 1000 1200
0 2900 5800 8700 116001450017400
100
80
60
40
20
0
1.6
1.3
1.0
0.7
0.3
0
Outlet pressure (bar)
Flow (L/min)
3
Flow (in /min)

C4
R
3.
3.1. ( )
3.2.
3.3.
:
4.
1.
2. 5
4.1
1.
2. /
3.
4.2

C5
R
4.3
6 6A B
P T
A B A B
A B
NB
A
N
1.
(A) "A"; "B"
(N) ; "A" "B"
(B) "B" "A"
2.
3. :
5.
5.1
100
1. /
2.
3. / 1/2 inch (1cm)
4. /
:
40 1/2" (1cm)
SUN RUN
5.2

OPERATING INSTRUCTIONS
HYDRAULIC AIR PUMP
English E1~E5
R
English
Ver.22
CHU LUN SING CO.,LTD
No.199, Gangshan N. Rd., Gangshan Dist.,
Kaohsiung City 82059, Taiwan
http://www.sunrun.com.tw
E-mail:[email protected]
TEL:[phone]
FAX:[phone]

Instructions for:
Hydrostatic Pump Models:SPAT
RCHU LUN SING CO.,LTD Page:E1
1. SAFETY PRECAUTIONS
Fail to comply with the following cautions
and warnings could cause equipment
damage and personal injury.
IMPORTANT :Minimum age of the
operator must be 18 years The operator
must have read and understood all
instructions, safety issues, cautions and
warnings before starting to operate the
SUN RUN equipment. The operator is
responsible for this activity towards other
persons.
WARNING : To avoid personal injury and
possible equipment damage, make sure all
hydraulic components withstand the
maximum pressure of 700 bar(10,000psi).
!
WARNING : Do not overload equipment.
Overloading cause equipment failure and
possible personal injury.The cylinders are
designed for a max. Pressure of 700 bar
(10,000psi).
WARNING: Always wear safety glasses.
The operator must take precaution against
injury due to failure the tool or workpiece.
!DANGER: NEVER set the relief valve to a
higher pressure than the maximum rated
pressure of the pump. Higher settings may
result in equipment damage and/ or personal
injury. Do not remove relief valve.
WARNING: Stay clear of loads supported
by hydraulics. Acylinder, when used as a
load lifting device, should never be used as
a load holding device. After the load has
been raised or lowered, it must always be
blocked mechanically.
WARNING: USE ONLYRIGID PIECES TO
HOLD LOAD. Carefully select steel or wood
blocks that are capable of supporting the
load. Never use a hydraulic cylinder as a
shim or spacer in any lifting or pressing
application.
DANGER: To avoid personal injury
keep hands and feet away from cylinder
and workpiece during operation.
WARNING : The system operating pressure
must not exceed the pressure rating of the
lowest rated component in the system. Install
pressure gauges in the system to monitor
operating pressure. It is your window to what
is happening in the system.
CAUTION: Avoid sharp bends and kinks
that will cause severe back-up pressure in
hoses. Bends and kinks lead to premature
hose failure.
DO NOT drop heavy objects on hose. A
sharp impact may cause internal damage to
hose wire strands. Applying pressure to a
damaged hose may cause it to rupture.
IMPORTANT: Do not lift hydraulic
equipment by the hoses or couplers. Use
the carrying handle or other means of safe
transport.
CAUTION : KEEP HYDRAULIC
EQUIPMENT AWAY FROM FLAMES AND
HEAT. Excessive heat will soften packings
and seals, resulting in fluid leaks. Heat also
weakens hose materials and packings. For
optimum performance do not expose
00
equipment to temperatures of 65 C(150 F)
or higher. Protect hoses and cylinders from
weld spatter.
DANGER: Do not handle pressurized
hoses. Escaping oil under pressure can
penetrate the skin causing serious injury. If
oil is injected under the skin, see a doctor
immediately.

Instructions for:
Hydrostatic Pump Models:SPAT
RCHU LUN SING CO.,LTD Page:E2
1. SAFETY PRECAUTIONS
!
WARNING: Never pressurize uncoupled
couplers. Only use hydraulic equipment in
a coupled system.
WARNING: BE SURE SETUP IS STABLE
BEFORE LIFTING LOAD. Cylinders should
be placed on a flat surface that can support
the load. Where applicable, use a cylinder
base for added stability. Do not weld or
otherwise modify the cylinder to attach a
base or other support.
Avoid situations where loads are not directly
centered on the cylinder plunger. Off-center
loads produce considerable strain on
cylinder and plungers. In addition, the load
may slip or fall, causing potentially
dangerous results.
Distribute the load evenly across the entire
saddle surface. Always use a saddle to
protect the plunger.
WARNING: Immediately replace worn or
damaged parts with genuine SUN RUN
parts. SUN RUN parts are designed to fit
properly and withstand rated loads.
IMPORTANT: Hydraulic equipment must
only be serviced by a qualified hydraulic
technician. For repair service, contact the
SUN RUN Service Center in your area. To
protect your warranty, use only SUN RUN oil.
NO
OK
NO
OK
NO
OK
NO
OK
NO
OK
NO OK
SUN RUN
SUN RUN SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN
SUN RUN

Instructions for:
Hydrostatic Pump Models:SPAT
RCHU LUN SING CO.,LTD Page:E3
2.SPECIFICATIONS
3/8"HT
Release
Valve Air
coupler
SPAT-130-700
Weight and dimension will be changed by reservoir alter.Reservoir will be changed by user.
Work
press.
(bar)
Output
oil
3
(cm /per stroke)
Air
press.
2
(kgf/cm )
Weight
(kg)
Dimensions
17.7 220x420L
Model
Number Compress
Ratio
SPAT-130-700 1:150 2.5
Description
700 5~7
Portable
Equipped
reservoir
(c.c)
2000
CD
1/2"PT-14
(mm)
Portable SPAT-130-700-4K 1:150 2.5 700 5~7 4000 12 1/2"PT-14 220x530L
SPAT-130-700
SPAT-130-700-4K
Hydraulic
piston area Approximate air pressure to hydraulic pressure ratio-
static condition
Model
Number Hydraulic
piston
Air
piston
(mm) (mm) 2
(cm ) (bar)
130
130 11.2 10 0.98 0.79
Hydraulic
stroke
(mm)
31.8
31.8
1 2 3 4 5 6 7
19
21 76 86 176 193 321 343 513 536 755 770 1050 1050
SPAT-130-700 150:1 Ratio
Outlet pressure (psi)
0 200 400 600 800 1000 1200
0 2900 5800 8700 116001450017400
100
80
60
40
20
0
1.6
1.3
1.0
0.7
0.3
0
Outlet pressure (bar)
Flow (L/min)
3
Flow (in /min)
SPAT-130-700-4K 150:1 Ratio
Outlet pressure (psi)
0 200 400 600 800 1000 1200
0 2900 5800 8700 116001450017400
100
80
60
40
20
0
1.6
1.3
1.0
0.7
0.3
0
Outlet pressure (bar)
Flow (L/min)
3
Flow (in /min)

Instructions for:
Hydrostatic Pump Models:SPAT
RCHU LUN SING CO.,LTD Page:E4
3.INSTALLATION
Connecting the Pump
3.1.Thread hose into pump outlet. Use 1-1/2 wraps of Teflon tape (or suitable thread sealant) on hose fitting, leaving the
first complete thread free of tape to ensure that tape does not shed into hydraulic system, causing damage. Trim
loose ends.
3.2.Install a pressure gauge in-line from the pump for added safety and better control.
3.3.Connect the hose(s) to your cylinder or tool.
Note : For single-acting cylinders, connect one hoses from the pump to the cylinder. For double-acting cylinders,
connect two hoses. Connect one hose from the pressure port of the pump to the pressure port of the cylinder. Connect
another hose from the retract port of the pump to the retract port of the cylinder.
4.OPERATION
1.Check all system fitting and connections to be sure they are tight and leak free.
2.Check oil level in reservoir before operating pump. See "Adding Oil to the Pump" on Item5.
4.1 Before Using the Pump
4.2 Operating
1.Connect air adaptor and open air switch and close "oil path switch" (see below photo) at the same time user
can hear a loud voice "BO BO BO" that because the pump working quickly.
2.If you want the object return back or release pressure, please close "Air switch" and open the "Oil path switch"
then turn "Advice / return" valve to release direction.
3.After working, MUST close "oil path switch " and then separate
the air connect and air switch.
Air switch Advice / return
Oil path switch

Instructions for:
Hydrostatic Pump Models:SPAT
RCHU LUN SING CO.,LTD Page:E5
4.OPERATION
4.3 Double-acting Applications with 4 way, 3Position Manual Valve
Pumps with 4-way control valves are designed to operate
double-acting cylinders. See Figure 6 for valve positions.
Figure 4.3
A B
P T
A B A B
A B
N
1.Position lever on 4 way valve to select function as follows:
(A) Flow to port "A"; port "B" returns flow to the reservoir
(N) Neutral ; port "A" and "B" are blocked
(B) Flow to port "B" port "A" returns flow to the reservoir
2.Operate pump to perform work.
3.change valve positions as needed.
WARNING: Operate double-acting cylinder only when both hoses are connected to the pump. If one coupler is
left unconnected, high pressure will build the coupler which could cause personal injury and/or
equipment damage.
All pumps contain a factory set relief valve to prevent over-pressurization of the system. Lower pressure settings can be
obtained.
NB
A
5.MAINTAIENANCE
5.1 Checking the oil level
Check reservoir hydraulic oil level every 40 hours of operation. Add oil when necessary to bring the level to 1/2" (1cm)
below the fill opening. Use only SUN RUN hydraulic oil. The use of other oils or fluids may damage your system, and
will void your SUN RUN warranty.
5.2 Changing the oil level
Check the reservoir after every 100 hours of operation. Refill with new hydraulic oil. If pump is operated in
very dusty areas or at high temperatures, drain and refill and refill more frequently.
1.To drain the reservoir, remove the vent/fill plug (F) from the top right hand corner of the reservoir.
2.Tip the pump until all old oil is drained.
3.Refill with new oil through the same opening. Reservoir capacity is 0.75 gal.(2.8L) or 2 gal.(8L) depending on model.
4.Replace fill plug (F).