Suncast Compact HKC Standard User manual

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© 2019 Suncast Corporation, Batavia, IL 0361547
Compact HKC Standard Cart:
HKCCT100
Compact HKC Premium Cart:
HKCCH200
BEFORE YOU BEGIN
• Read instructions thoroughly prior to assembly.
This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence.
• Please follow instructions.
Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
• Check for all parts before you begin assembly.
Using the provided parts check list, verify that you have all the parts required to construct
your cart.
CAUTION
• This product is not a toy and is not intended for use by children.
• Exercise caution when moving fully loaded product.
• Do not sit or stand on top of product.
CARE INSTRUCTIONS
• We recommend cleaning your product with soap and water. DO NOT use bleach, ammonia, or other
caustic cleaners, and DO NOT use stiff bristle brushes. Rinse and dry well before using.
*
*Included in parts bag
Tools Needed

2
P
0440961
Fixed Casters
x2
R
10253210
Wall Glides
x2
L
10252510
Base
I
0510836
Laundry Bag
G
10252110
Side Wall
x2
U
0510919
Vaccum Wire
K
10252310
Roller Brackets
x2
0440842
Bag Wire
x2`
H
10252210
Shelf
x2
F
10253410
Handle/Top Frame
A
0B0053110
Back Panel
G
O
0440962
Swivel Casters
x2
T
0463698
Roller Assembly
x2
D
Parts–Compact HKC Standard
10252610
Three Sided Tray
E
Hardware–Compact HKC Standard
AA
Bolt
x2
CC
Lock Nut
x2
DD
Lock Nut
x2
EE
BB
#10 x 1 Screw
x4 Washer
x2
FF
Self Tapping Screw
x44
X
10252710
Folding Handle

3
P
0440961
Fixed Casters
x2
R
10253210
Wall Glides
x2
L
10252510
Base
I
0510836
Laundry Bag
G
10252110
Side Wall
x2
U
0510919
Vaccum Wire
K
10252310
Roller Brackets
x2
0440842
Bag Wire
x2
H
10252210
Shelf
x1
A
0B0053110
Back Panel
G
O
0440962
Swivel Casters
x2
T
0463698
Roller Assembly
x2
D
Parts–Compact HKC Premium
Hardware–Compact HKC Premium
B
M
0B0053010
Door
0464023
Bin Cover and
Large Bin
F
10253410
Handle/Top Frame
X
10252710
Folding Handle
AA
Bolt
x2
CC
Lock Nut
x2
DD
Lock Nut
x2
EE
BB
#10 x 1 Screw
x4 Washer
x2
FF
Self Tapping Screw
x44

4
Turn cart assembly upside down, and secure sides to base (L) with eight screws (AA).
AA
L
2
x8
Install cart sides (G) into slots on base (L).
Assembly
1
G
G
L
10
AA

5
1
2
3
X
F
With folding handle (X) in up position, install slots of folding handle onto pegs on top panel (F). Push down on end of
folding handle to lock into place.
Assembly
On HKCCH200, install Bin Cover with Large Bin (B) to
top panel (F). Secure from underneath with four screws
(AA).
x4
2
4b
x4
AA
F
B
1
1
2
x4
2
4a
E
F
On HKCCT100, place 3-sided tray (E) onto top
frame (F). Secure from underneath with four screws
(AA).

6
Assembly
Stand cart upright and place top panel (N) onto side panels (G). DO NOT use screws to attach at this point.
5
G
F
At a slight angle, insert lower dowel pins of back panel
(A) into holes in base (L).
Note: Dowel pins must be engaged to base before
proceeding.
6
Dowel Pin
A
L
Slightly lift up top panel (N) and insert dowel pins on top
of back panel (A) into holes on underside of top panel.
Note: Dowel pins must be engaged to top panel before
proceeding.
7
A
N
Dowel Pin

7
Assembly
8
M
L
Dowel PinDowel Pin
On HKCCH200 Model only, at a slight angle, insert
lower dowel pin of locking door panel (M) into hole on
base (L).
Note: Dowel pin must be engaged to base before
proceeding.
On HKCCH200 Model only, slightly lift up top panel (F)
and insert dowel pin on top of locking door panel (M)
into holes on underside of top panel.
Note: Dowel pin must be engaged to top panel before
proceeding.
M
F
9
Dowel PinDowel Pin
Secure top panel (F) with eight screws (AA). Install four screws on exterior, then four screws on interior corners.
(Interior corner screws will be a blind installation.)
x8
x8
AA
F
10

8
Assembly
1
1
2
11
L
x2
x4
AA
K
Install roller brackets (K) to front corners of base (L).
Secure with two screws (AA) for each roller bracket.
1
1
2
3
12
L
x2
CC
x2
EE
T
x2
FF
x2
T
Install a long bolt (CC) through and washer (FF) through
each roller (T). Secure each bolt with a capped nut (EE).
Tighten bolt with an Allen wrench (nut will fit into a slot
at top of base (L).Tighten until nut is pulled all the way
into the hexagonal hole. Loosen bolt slightly until
roller can spin.

9
Assembly
1
1
1
1
2
13
L
L
P
x2
R
x16
AA
x2
x2
O
Attach swivel casters (O) to location shown in illustration above. Slide a wall guide (R) onto both fixed casters (P) and
attach as shown. Secure each caster with four screws (AA).

10
Assembly
1
2
2
14
H
BB
BB
At the desired height, insert shelf into cart at an angle,
Once in position, lay flat on the shelf supports. Secure
with screw (BB) on each front side of shelf.
Install laundry bag (I) loops into slots on top frame (F)
and snap closed to secure.
1
3
2
15
X
I
1
1
2
16
D
F
Lift plastic bag wires (D) into upper position and remove
tape securing wires together.
10
BB