Sunna Design Sol EVERGEN M Series User manual
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
EVERGEN M SERIES
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
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IMPORTANT
Keep your product order informaon. You will need it during setup.
The EverGen lighng system must be acvated aer assembly and installaon using
the EverGen Setup App. Otherwise, the light will not turn on and an addional site
visit will be required.
To complete acvaon:
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Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
WARNINGS AND PRECAUTIONS
Warnings and Precauons
NOTE
CAUTION
WARNING
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A
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RNI
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WWAARNIRNINNGG
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AUTION
AUTION
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
4Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
Table of Contents
Warnings and Precauons .................................... 3
Introducon ......................................................... 5
Installaon ........................................................... 6
6
Commissioning ................................................... 13
Appendix A: Retrot Solar Harnessing ................ 14
Appendix B: Retrot Fixture Harnessing ............. 17
Appendix C: Legacy Fixture Driver Removal ........ 19
Wiring Diagram .................................................. 20
Maintenance & Product Care .............................. 21
Troubleshoong ................................................. 22
Warranty ............................................................ 23
INSTALLATION AND/OR
TROUBLESHOOTING SHOULD BE
PERFORMED ONLY BY QUALIFIED
PERSONNEL. FOLLOW LOCAL
CODES AT ALL TIMES DURING
INSTALLATION OF THE SOL LED
LIGHTING SYSTEM.
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BE VERY CAREFUL WHEN WORKING
WITH BATTERIES, SOLAR PANELS,
AND THEIR WIRING.
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DO NOT ALLOW BARE ENDS OF ANY
WIRES TO TOUCH EACH OTHER OR
GROUNDED METAL PARTS. THIS
COULD DAMAGE THE EMS, AND
VOID THE WARRANTY.
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C
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MAKE SURE THE POLARITY OF
THE SOLAR PANELS IS CORRECT.
FAILURE TO DO SO WILL RESULT IN
DAMAGE TO THE EMS, AND VOID
THE WARRANTY.
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C
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AUTION
DO NOT CUT THE WIRES ATTACHED
TO THE EMS, WHICH WILL VOID
THE WARRANTY AND MAKE
FUTURE MAINTENANCE MORE
PROBLEMATIC.
C
C
AUTION
AUTION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INTRODUCTION
Introducon
Tools Required
GASKET
EMS MOUNT BRACKET
EMS
SOLAR PANEL
1 OR 2
PANEL PAN (OPTIONAL)
1 OR 2
BATTERY
1 TO 4
TENON ADAPTER
BATTERY BOX WITH EMS
SMALL, MEDIUM OR LARGE
LIGHT FIXTURE CABLE
1 OR 2
BATTERY CABLE KIT
FOR 1 TO 4 BATTERIES
(MAIN CABLE SHOWN)
LIGHT FIXTURE
1 OR 2
SOLAR PANEL MOUNT
1 OR 2 PANEL
(2 PANEL SHOWN)
HARDWARE KIT
FUSES
D
C
B
A
A
B
C
D
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2
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2
1
TITLE
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1:16
A
EVERGEN MANUAL IMAGES
3 OF 13
82064
SHEET
SIZE
REVISION
SCALE
DRAWING NO
CAD REFERENCE
250 Bay Street
Victoria, BC Canada V9A 3K5
Tel [250] 380-0052
Fax [250] 380-0062
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY BY THE DESIGN AUTHORITY
PDM MAINTAINED DATA
COPYRIGHT © 2012
ALL RIGHTS RESERVED. NO PART OF THIS
DOCUMENT MAY BE REPRODUCED STORED IN A
RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY
FORM,
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY
DATE
DATE
DATE
Ben Jolie
Ben Jolie
12/02/2014
05/27/2017
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
63
1
INCHES
THIRD ANGLE PROJECTION
DOC #
DATE
21/12/11
57012
B
DOC REVISION
81264
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
6Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Installaon
4
CONFIGURATION MAY DIFFER FROM IMAGE ABOVE.
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Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
.250
.125
.250
.125
.250
.125
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
4
USE A ROUND FILE TO REMOVE ANY BURRS AND SHARP EDGES.
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EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
9
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
6
BRONZE BOLT AND
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
FUSE REMOVED
A
B
C
D
E
+
-
BLACK
RED
FUSEHOLDER
MAIN BATTERY HARNESS
(2-BATTERY VERSION SHOWN)
!CAUTION!
RISK OF ELECTRICAL SHOCK
IF CONTACTS ARE SHORTED
!GREASE!
D
C
B
A
A
B
C
D
1
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1
TITLE
B
1:16
-
MANUAL IMAGES, EVERGEN
2 OF 5
82064-1
SHEET
SIZE
REVISION
SCALE
DRAWING NO
CAD REFERENCE
250 Bay Street
Victoria, BC Canada V9A 3K5
Tel [250] 380-0052
Fax [250] 380-0062
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY BY THE DESIGN AUTHORITY
PDM MAINTAINED DATA
PROPRIETARY
COPYRIGHT © 2012
ALL RIGHTS RESERVED. NO
PART OF THIS
DOCUMENT MAY BE REPRODUCED
STORED IN A
RETRIEVAL SYSTEM, OR
TRANSMITTED IN ANY
FORM
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY
DATE
DATE
DATE
Ben Jolie
Ben Jolie
05/29/2017
05/29/2017
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
63
1
INCHES
THIRD ANGLE PROJECTION
DOC #
DATE
21/12/11
57012
B
DOC REVISION
82064-1
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
PROTECTIVE CAP
COVERING CONNECTOR
FOR SECOND BATTERY
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
4
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
6
9
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
INSTALLATION
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
Commissioning
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
COMMISSIONING
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX A
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
Appendix A: Retrot Solar Harnessing
MC4 end
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX A
A
B
Cover the solar panel with a suitable opaque material so that it won’t generate electrical
energy while you’re splicing in the adapter harness.
Solar wire
polarity
EverGen EMS
solar wire color
Solar adapter
harness wire color
Sol solar wire color,
2015 forward
Sol solar wire color,
pre-2015
Orange
C
D
(Label)
1.0
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX A
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
E
G
25
1.0
13
.5
4
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX B
Appendix B: Retrot Fixture Harnessing
DO NOT ALLOW BARE ENDS OF ANY WIRES TO TOUCH EACH OTHER OR
GROUNDED METAL PARTS. THIS COULD DAMAGE THE EMS, AND VOID THE
WARRANTY.
C
C
AUTION
AUTION
MAKE SURE THE POLARITY OF THE FIXTURE WIRING IS CORRECT. FAILURE TO
DO SO WILL RESULT IN DAMAGE TO THE EMS, AND VOID THE WARRANTY.
C
C
AUTION
AUTION
DO NOT CUT THE WIRES ATTACHED TO THE EMS, WHICH WILL VOID THE
WARRANTY AND MAKE FUTURE MAINTENANCE MORE PROBLEMATIC.
C
C
AUTION
AUTION
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX B
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
B
C
Black Negave
RedPosive
Fixture wire
polarity
EverGen wire
color
Sol wire color, 2015
forward
Sol wire color, pre-2015
Ground Green
Red Red
Blue
4
A
25
1.0
13
.5
Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
APPENDIX C
Appendix C: Legacy Fixture Driver Removal
If you are unsure of the status of your xture or if the driver found in the xture appears dierent, please call our
technical support line at 1.772.286.9461 (toll free at 1.800.959.1329).
BE SURE THE FIXTURE HARNESS IS NOT CONNECTED TO THE EMS OR ANY
POWER SUPPLY WHEN SERVICING EXISTING FIXTURES.
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Sol by Sunna Design | 990 Biscayne Boulevard, Oce 701, Miami, FL 33132, USA | 1.800.959.1329 | customerservice@solarlighng.com
EVERGEN EMS REPLACEMENT INSTALLATION GUIDE
WIRING DIAGRAM
Wiring Diagram
_
+
+
_
GROUND
+
_
FUSE
(+) POSITIVE (RED)
(-) NEGATIVE (BLACK)
GROUND (GREEN)
LIGHT FIXTURE
+
_
+
_
+
_
SOLAR
PANEL
LIGHT
FIXTURE
EMS
BATTERY
BOX
_
+
EMS
SOLAR PANEL
12V PARALLEL BATTERY CONFIGURATION
D
C
B
A
A
B
C
D
1
2
3
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5
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8
7
6
5
4
3
2
1
TITLE
B
1:4
A
EVERGEN EMS QUICK START
GUIDE IMAGES
3 OF 4
XXXXX
SHEET
SIZE
REVISION
SCALE
DRAWING NO
CAD REFERENCE
250 Bay Street
Victoria, BC Canada V9A 3K5
Tel [250] 380-0052
Fax [250] 380-0062
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY BY THE DESIGN AUTHORITY
PDM MAINTAINED DATA
COPYRIGHT © 2012
ALL RIGHTS RESERVED. NO PART OF THIS
DOCUMENT MAY BE REPRODUCED STORED IN A
RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY
FORM, WITHOUT THE WRITTEN PERMISSION OF
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY
DATE
DATE
DATE
Ben Jolie
Ben Jolie
12/02/2014
03/21/2017
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
63
1
INCHES
THIRD ANGLE PROJECTION
DOC #
DATE
21/12/11
57012
B
DOC REVISION
81264
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
+
+
+
_
GROUND
+
_
FUSE
(+) POSITIVE (RED)
(-) NEGATIVE (BLACK)
GROUND (GREEN)
LIGHT FIXTURE
+
_
+
_
+
_
SOLAR
PANEL
LIGHT
FIXTURE
EMS
BATTERY
BOX
_
_
_
+
EMS
SOLAR PANELS
12V PARALLEL BATTERY CONFIGURATION
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
TITLE
B
1:4
A
EVERGEN EMS QUICK START
GUIDE IMAGES
4 OF 4
XXXXX
SHEET
SIZE
REVISION
SCALE
DRAWING NO
CAD REFERENCE
250 Bay Street
Victoria, BC Canada V9A 3K5
Tel [250] 380-0052
Fax [250] 380-0062
CHANGES SHALL BE INCORPORATED
ELECTRONICALLY BY THE DESIGN AUTHORITY
PDM MAINTAINED DATA
COPYRIGHT © 2012
ALL RIGHTS RESERVED. NO PART OF THIS
DOCUMENT MAY BE REPRODUCED STORED IN A
RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY
FORM
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY
DATE
DATE
DATE
Ben Jolie
Ben Jolie
12/02/2014
03/21/2017
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
63
1
INCHES
THIRD ANGLE PROJECTION
DOC #
DATE
21/12/11
57012
B
DOC REVISION
81264
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
One Panel System
Two Panel System
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