Sunoptics EZY CURB EZYSA User manual

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620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com 
©2018AcuityBrandsLighting,Inc.Allrightsreserved.08‐18
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EZYCURB™(EZYSA)
SkylightMountingSystemforR‐PanelMetalRoofs
INSTALLATIONGUIDE
Sunoptics®SkylightsandDaylightingSystems
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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 Toreducetheriskofdeath,personalinjuryorpropertydamagefromfire,electricshock,fallingparts,
cuts/abrasions,andotherhazardspleasereadallwarningsandinstructionsincludedwithandonthefixturebox
andallfixturelabels.
 Beforeinstalling,servicing,orperformingroutinemaintenanceuponthisequipment,followthesegeneral
precautions.
 Installationandserviceofluminairesshouldbeperformedbyaqualifiedlicensedelectrician.
 Maintenanceoftheskylightsshouldbeperformedbyperson(s)familiarwiththeskylights’constructionand
operationandanyhazardsinvolved.Regularfixturemaintenanceprogramsarerecommended.
 Itwilloccasionallybenecessarytocleantheoutsideofthelens.Frequencyofcleaningwilldependonambientdirt
levelandminimumlightoutputwhichisacceptabletouser.Thelensshouldbewashedinasolutionofwarm
waterandanymild,non‐abrasivehouseholddetergent;rinsedwithcleanwater;and,wipeddry.
 DONOTINSTALLDAMAGEDPRODUCT!ThisEZYCurb™systemhasbeenproperlypackedsothatnopartsshould
havebeendamagedduringtransit.Inspecttoconfirm.Anypartdamagedorbrokenduringorafterassembly
shouldbereplaced.
 Theseinstructionsdonotpurporttocoveralldetailsorvariationsinequipmentnortoprovideeverypossible
contingencytomeetinconnectionwithinstallation,operation,ormaintenance.Shouldfurtherinformationbe
desired,orshouldparticularproblemsarisewhicharenotcoveredsufficientlyforthepurchaser’sorowner’s
purposes,thismattershouldbereferredtoAcuityBrandsLighting,Inc.
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WARNING–Readtheentireinstallationmanual,alongwiththefollowingwarnings,priortoproceedingwith
theinstallationoftheunit.
PleasecontactanAcuityBrandsLightingInc.representativewithregardstotheuseofmaterialsormethods,
whicharenotspecifiedinthismanual,orauthorizedbySunoptics®.
AcuityBrandsLightingInc.(seller)assumesnoresponsibilityorobligationwhatsoeverforthefailureofaninstaller,
contractor,architectorbuildingownertocomplywithallapplicablelaws,ordinances,buildingcodes,electricalcodes,
energycodes,fireandsafetycodesandrequirements,roofwarrantiesandadequatesafetyprecautions.
TheinstallationoftheEZYCurb
™
systemshouldbedonebyatleast2people.Thesecondpersonshouldbecloseenoughto
cometoyouraid,ifnecessary.
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Warningscontinuedonnextpage…
IMPORTANTSAFETYINSTRUCTIONS
READANDFOLLOWALLSAFETYINSTRUCTIONS!
SAVETHESEINSTRUCTIONSANDDELIVERTOOWNERAFTERINSTALLATION
 Wearglovesandsafetyglassesatalltimeswhenremovingluminairefromcarton,installing,
servicingorperformingmaintenance.
 Avoiddirecteyeexposuretothelightsourcewhileitison.
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CAUTIONRISKOFINJURY

Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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INSTALLATIONTOBEDONEATYOUROWNRISK!
GENERALSAFETY
AcuityBrandsLighting,Inc.productinstallationsmaybedangerousandincludethepotentialfordeath,personalinjuryand
propertydamage.Someofthehazardousconditionsinclude,butarenotlimitedto,thefollowing:
 Installationwillrequireworkingatdangerousheights.Whenworkingonladders,scaffolding,onroofsandinattic
spaces,useextremecautiontominimizerisks,propertydamage,personalinjury,ordeath.Usethefollowing
procedures,aswellasothermeasures,asexamplestoreducingrisk:
 Clearingthearea(s)belowtheworkingspaceorobjects,animalsandpeople.
 Useproperfootwear.Usingfootwearwithexcellenttractionisrecommended.
 Avoidworkingonslippery,orwet,surfaces.
 Supportssuchasladdersandscaffoldingshouldbewellsupportedandstrong.
 Installtheproductduringcalmanddryweather.
 Usebasicsafetyprocedureswhenworkingwithelectrictools.Usesuitableeyeprotection,suchassafetygoggles,
andcleartheworkareaofpotentialhazards.
ROOFING
 IftheSunopticsEZYSAunitmustberemovedfromtheroof,duetore‐roofing,pleasecontactyourSunoptics
representativeforinformationondisassemblyandcareoftheunit.
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PleaseseeproductspecificinstallationinstructionsforadditionalwarningsoranyapplicableFCCorother
regulatorystatements.
Failuretofollowanyoftheseinstructionscouldvoidproductwarranties.
ForacompletelistingofproductTermsandConditions,pleasevisithttps://www.acuitybrands.com/resources/terms‐and‐conditions.
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AcuityBrandsLighting,Inc.assumesnoresponsibilityforclaimsarisingoutofimproperorcarelessinstallationor
handlingofitsproducts. 

Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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RECOMMENDEDTOOLSandMATERIALS:
ScrewGunwithPhillipsHead  ScrewGunwith5/16”Driver 
TapeMeasure  LumberCrayon 
Chisel  UtilityKnife 
Hammer  RequiredSafetyEquipment 
MetalShears CarpenterSquare
LargeVise‐Grips ChalkLine
MetalRoofingSealant 
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EZYCurb
™
(EZYSA)PARTS  
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EZYSAPARTSLIST
ITEM DESCRIPTION QTY
1 EZYCSA12FTRAILA1
2 EZYCSA12FTRAILB1
3 EZYCSASTARTERPANEL1
4a EZYCSAOPENENDTHERMALBREAK1
4b EZYCSASTARTERPANELTHERMALBREAK 1
5 EZYCSAOPENENDCAP2
6 EZYCSAR‐PROFILEMOUNTINGBRACKE
T
1
7 EZYCSAZ‐ENCLOSURER‐PANEL2
8 EZYCSAMOUNTINGBRACKE
T
1
9 EZYCSATEKSCREWW/RUBBERWASHER3IN8
10 EZYCSATEKSCREWW/RUBBERWASHER1.25IN18
11 EZYCSACONCEALERPANCAKE‐HEADSCREW1IN 15
12 EZYCSACONCEALERPANCAKE‐HEADSCREWW/EPDMWASHER1.5IN 17
13 EZYCSA10FTFLASHINGA 2
14 EZYCSA10FTFLASHINGB 1
15 EZYCSABUTYLTAPE 2

Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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INSTALLATIONINSTRUCTIONS
1. Identifywhatpanelisbeingreplaced.
a. Iftherearemultiplepanelsinasinglerun,startontheoneclosesttotheeave.
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2. Removefiberglasspanelandpaneloverlappingthefiberglasspanel.
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3. Withthepanelsremoved,measurethedistancefromtheendofthedownslopepaneltothepurlin.
Usingachalkline,markthepurlinlocationonthetopsurfaceofthedownslopepanel.
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4. Trimdownslopepanelalongthelinethatwasmarkedinstep(3).
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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5. PlacetheleftandrightRailFlashing(#13&14)betweenpurlinandR‐Panels,(seepicturefororientation).
a. Ifinsulationispresent,flashingshouldbeinstalledbetweentheinsulationandpurlin.
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6. RemoveanyexistingadhesivefromtheinterfacelegontheexistingR‐panels,thenplacenewbutyltapeon
matingsurface(Donotremovepaperlineratthispoint).
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7. DryfittheleftandrightRail(#1&2),theendoftheRailwiththeverticalflangeshouldbeontheeaveside
(seepicturefororientation).EndoftheRailneedstobe23”fromthepurlin,makeamark.
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8. Applybutyltapeacrosstheendoftherail,removepaperliner.
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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9. Installtheeavesidethermalbreak(#4a)byslidingthethermalbreakbetweenthepurlinandinsulation.
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10. Placemountingbracket(#8)onthecenterpurlinandfastentopurlinusing(5)1”concealerheadscrews
(#11)usingthepredrilledholesasaguideforplacement.
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11. Returntotheeavesideoftherailsandusingacarpenter’ssquaretochecktherailsaresquaretoeachother
andareonthemarkfromstep7.
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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12. Paperlinercannowberemovedfrombutyltapeundertherail.
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13. Returntothemountingbracketandusinglargevise‐grips(orsimilar)securethemountingbracketvertical
flangetothecorrespondingrailandflashing.Thensecuremountingbrackettorailandflashingusing(2)
1.5”ConcealerPancakeHeadw/EPDMwasherscrews(#12)oneachside.
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14. Placether‐profilemountingbracket(#6)overthepurlinontheeavesideandmarktheedgeofthebracket
ontother‐panel.Removebracketandapplybutyltapealongmark.
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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15. Usingmetalshearsnotchz‐enclosure(#7)andbendawayfromtopflangetoinstalledrailwidth.
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16. Installthefrontz‐enclosurewithbottomflangebetweenr‐panelmountingbracketandther‐panelroof.
Securedownwith(3)1”concealerheadscrews(#11)throughther‐panelmountingbracket(#6),z‐
enclosure(#7),butyltape,r‐panelandthepurlin.
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17. Installtheendz‐enclosure(#7)overthebutyltapeplacedinstep8.Securedownwith(3)1”concealerhead
screws(#11)throughthez‐enclosure,butyltapeandr‐panel.
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


Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
Page10of14
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18. Placebutyltapeonallmatingsurfacesasshown,removepaperlinerwhencomplete.
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19. Usingametalroofingconstructionsealant,placea¼”beadonallinterfaceedgesbetweenthez‐enclosure,
railsandther‐panel.
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20. PlacetwoL‐shaped¼”beadsofmetalroofingconstructionsealantattheindicatedspotbelow.
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
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Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
Page11of14
21. PlacetheOpenEndCap(#5)downontotheeavesideoftherail,makingsureitisfullyseatedinplace.
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22. Usingclamps,clamptheopenendcaptotherailsandfastendownwith(2)1”concealerheadscrews(#11)
(usethepre‐drilledholesasaplacementguide).
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23. Using(6)1.5”ConcealerPancakeHeadw/EPDMwasherscrews(#12)openendcaptorailsandz‐enclosure.
(2verticalscrewsintoendz‐enclosure)(2horizontalscrewssecuringtheopenendcaptorailandz‐
enclosureoneachside).

24. Ontheridgeside,placethestarterthermalbreak(#4b)betweentheinsulation(ifpresent)andthepurlin.


Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
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25. Placebutyltapeonthestarterpanelonallinterfacesurfaces,seebelowinblue(bothsides).Applya¼”
beadofmetalconstructionsealantatthelocationseenbelowinorange(bothsides).
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26. Placestarterpanel(#3)ontorails,thenpressdowntomakesureitisfullydowninplace.
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27. Placebutyltapeonstarterpanelflangeandrailaspicturedbelow.ThenapplyanL‐shaped¼”beadof
sealantatthelocationindicatedbelowinorangeonbothsides.
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28. Placestarterpanelcap(#5)ontostarterpanelandsecuredownwith(2)1”concealerheadscrews(#11)
fastenedverticallyindicatedbythegreendotbelow.Thenfastenhorizontallywith(4)1.5”Concealer
PancakeHeadw/EPDMwasherscrews(#12)usingthepre‐drilledholesaspositionindicators.



Forquestionsorconcerns,pleasevisitusatwww.sunoptics.com,orcallyournearestSunopticsrepresentative.
SUNOPTICS®|620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com
Page13of14
29. Place2stripsofbutyltapeonthestarterpanelacrossthefullwidthofthepanel,seebluelinebelow.
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30. Reinstalloverlappingr‐panelremovedinstep2.Existingscrewholesacrossthepanelwillnotbeusedand
shouldbefilledinwithsealant.
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31. Securerails/starterpaneltor‐panelandpurlinsusing3”Tekscreww/EPDMwasher(#9).Onescrewper
purlinperside,6screwsintotal.

32. Thenfastenrailsandstarterpaneltor‐panelwith1.25”Tekscreww/EPDMwasher(#10)every18”
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
620127thStreet,Sacramento,CA95822|916.395.4700|800.289.4700|www.sunoptics.com 
©2018AcuityBrandsLighting,Inc.Allrightsreserved.08‐18
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33. Placetheskylightonthecurbandsecurewith(20)1.5”Tekscrewsw/EPDMwasher.

34. Applysealanttofoamenclosuresandinsertintotheendofthepanel.Securedownwith(2)3”Tekscrews
w/EPDMwasher(#9).
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