Sunrise HBM-40NC Manual

No. 7, Road 12, Industrial Zone, Taichun
g
Cit
y
407, Taiwan
Tel: [phone] Fax: [phone]
[email protected] www.sunriseiw.com.tw
SUNRISE
HYDRAULIC BENDING MACHINE
HBM-40NC
HBM-75NC
OPERATION &
MAINTENANCE MANUAL
Original Instructions
OMEG072
2011/12

No. 7, Road 12, Industrial Zone, Taichun
g
Cit
y
407, Taiwan
Tel: [phone] Fax: [phone]
[email protected] www.sunriseiw.com.tw
1
TABLE OF CONTENTS
Introduction ……………………………………………….…… 1
Safety Precautions ………………………………………………2
Transport …………………………………………..……………5
Installation ………………………………………………………6
Control Panel ……………………………………………….…8
Operating Modes …………………………….……………...…… 9
Two Hand Switch / Foot Paddle …………….………………..… 10
Programming Instructions ….……………………………….…11
Optional Tooling …………………………….……………….… 18
Maintenance ………………………………………………….…19
Hydraulic Circuit Diagram ……………………..…………….…21
Hydraulic Circuit Parts …………………………………….…22
Electrical Circuit Diagram ………………………………….…24
Electrical Parts List ……………………………………………26

No. 7, Road 12, Industrial Zone, Taichun
g
Cit
y
407, Taiwan
Tel: [phone] Fax: [phone]
[email protected] www.sunriseiw.com.tw
1
INTRODUCTION
The Sunrise Bending Machine is a hydraulically powered metal bender for thick
material. There are many bending tooling available for a wide range of bending
operation. Furthermore, optional accessories such as Plate Shearing, Punching and
Profile Strengthening tool can increase the versatility of the machine. This multi-
function aspect allows the Sunrise Bending Machine to meet the diversified needs
of the metal forming industry.
Each machine has been individually tested in the factory and under-gone an
extensive pre-delivery check to ensure that the machines meet the highest quality
standard. The bending machine has been designed to be a reliable and dependable
machine with excellent performance. We know the working quality of the machine
will confirm that you have made a good choice by selecting Sunrise products for
your facility.
In order to have a better understanding of the operating procedures, to obtain
maximum benefits from the machine, and to minimize the maintenance cost of the
equipment, please have the operators and engineers read this Manual thoroughly
and carefully before operating the machine.
The machine is only suitable for bending material under 1 meter in length.

No. 7, Road 12, Industrial Zone, Taichun
g
Cit
y
407, Taiwan
Tel: [phone] Fax: [phone]
[email protected] www.sunriseiw.com.tw
2
SAFETY PRECAUTIONS
IMPORTANT:
It is the duty of both employer and employees to acquaint themselves with the
safe working practices contained in this manual and ensure that all operators
adopt these practices.
To ensure safe operation, two-hands switch should be used to avoid accidents of
hand/finger injury. The foot paddle is also provided as an option to be used only by
authorize personnel and with safety guards installed.
This equipment, if not operated and maintained properly, has the potential to cause
serious injury or death. A thorough knowledge of the machine and operating with
carefulness is the best protection against accidents.
The operator should be familiar with the control and function of the switches before
perform the operation.
Warning labels are fixed on the machine. NEVER REMOVE THESE LABELS.
Be sure to follow these warnings to avoid injury.
Please also pay attention to the following general rules:
1. Only one operator is allowed to operate on the HBM bending machines. Before
each operation, make sure no other person is near the machine.
2. Operator must wear Protective Glasses during operation to protect the eyes.
3. Use of optional attachments/tooling should have proper guards installed.
4. Any maintenance/repair of electrical/hydraulic circuit; change/adjust of tooling
should be done only by qualified engineers or personnel.
5. Always turn off power and disconnect electric supply before doing any tool
change or maintenance work.
6. Keep hands clear of all moving parts at all times.
7. Do not bend, punch, or shear parts that are too small for safe operation.

No. 7, Road 12, Industrial Zone, Taichun
g
Cit
y
407, Taiwan
Tel: [phone] Fax: [phone]
[email protected] www.sunriseiw.com.tw
3
8. If any problem or abnormal condition arises during operation, stop the machine
immediately(push the emergency button) and report to a supervisor. Do not turn
on the machine again until the problem is rectified by qualified personnel.
9. The machine should never be left under power when not in operation or
unattended. After completing of work, always isolate the machine power supply
after turned the power off.
10. After completion of operation, all slugs and waste materials must be cleaned
away from the machine.
11. Regularly check tooling for defects and wear to ensure safety and maintain good
condition.
12. Use handling equipment when lifting heavy tooling and materials.
13. Never exceed the rated capacity of the machine. Refer to the specification chart
for details.
The manufacturer shall not be held any liability for damages/body injuries or
other consequences to machine, material, and persons caused by the non-
compliance of the above safety precaution procedures, in particular for the
following situations:
1. Non-use of the two-hand switches or use of foot switch without safety
protections.
2. Did not wear protective glasses for the eyes.
3. Did not interrupt the main electric power supply before any maintenance
work.
4. Damage of electric parts due to incorrect electric power supply.
5. Warning sign as follows