Sunsystem Pk 2.15 User manual

TECHNICAL PASSPORT

INSTALLATION and OPERATION MANUAL

model:

serial number:

SUNSYSTEM solar collectors

FLAT-PLATE COLLECTOR РК series

EVACUATED-TUBE COLLECTOR VTC series

v0.1

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TABLE OF CONTENTS

1. Explanation of symbols and safety instructions .............................................. 3

1.1. ....................................................................................... 3

1.2.  ...................................................... 3

1.2.1.  ......................................................................... 3

1.2.2.  .......................................................................... 4

2.  PK .................................................................. 4

2.1. ................................................................................................. 4

2.2. ...................................................................................... 4

 .......................................... 4

  ............................................................................................................ 5

  .......................................................................................... 5

3.  VTC ..................................................... 5

 ...................................................................... 5

 ..................................................................................... 5

3.3. Temperature sensor ............................................................................................ 6

3.4. Heat transfer plates ............................................................................................ 6

4.  ......................................................................... 6

5.  .................................................................................... 6

6.  .......................................................................................................... 8

6.1. ................................................................... 9

6.2.  .................................................... 10

6.3.  ................................................................ 12

7. .......... 13

7.1.  ................................. 13

7.2.  ....................................................................................... 14

7.3.  .................................................................................... 15

7.4.  ....................... 15

7.5. ...................................................... 16

7.6.  ................................................................. 16

7.7. ................................................................................................. 16

7.8.  ................................................................................................. 17

8.  ............................................................................................................ 21

9. ............................................................. 21

10. Warranty terms ........................................................................................................... 21

11. ....................................................................................................... 23

11.1.  .......................................................... 23

11.2.  ............................................. 25

12.  ....................................................................................................................... 27

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND

SAFETY INSTRUCTIONS

1.1. Explanation of symbols

CAUTION!  Important

recommendation or warning

concerning safety conditions during

installation and operation of the solar

collector.

DANGER!  fault or improper use

may cause injury or be hazardous to

life 

INFORMATION  Important

information on the proper operation

of the product.

1.2. Requirements to solar collector

installation place

   

     

   

     solar

collector.





     



      



     



  collector    



2in order to ensure



1.2.1. Instructions to collector installer

    

  



•    

      

     

structure.

•    



    

      



SUNSYSTEM parts



DANGER of structure damage /

injury from fall.

The weight of collector/collectors

must comply with the building

structure, namely the distribuon

of weight; strong and secure

xaon of collector support to

the roof/façade of building. We

recommend the securing of the

area during installaon and the

construcon of roof barriers

protecng against downslide of

snow mass. Failure to comply with

these recommendaons can lead to

fatal consequences.



Risk of injury, burn upon

installaon and maintenance of

solar collectors:

- On contact with broken glass/

vacuum tube

- On contact with collector in

funcon because of its high

temperature.

We recommend the use of

protecve equipment, gloves,

eyewear (goggles), clothing.

Installaon and maintenance of

collectors must be carried out in

the early morning hours. When the

collector is sll cold you can cover it

with tarpaulin to avoid its heang

by direct sunlight.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL



FIRE HAZARD through contact of

accumulated waste (dry leaves,

plasc bags, paper) with the

hot parts of the collectors. We

recommend the regular inspecon

and cleaning of collector installaon

sites.



DANGER of slipping, fall. In

most cases, collectors are

installed in hardly accessible and

dangerous places. We recommend

that installaon and service

maintenance be carried out by

authorized service technicians

observing all safety measures.

1.2.2. Instrucons to installaon user



CAUTION! Danger of injury

/ damage of system due to

incompetent operaon.

-The solar collector must be

serviced only by persons familiar

with the operaon manual.

-Structural changes to collector

by user can cause damage to

equipment or injury.

Safety rules for user operaon:

      

     

     



    





2. DESCRIPTION OF PK TYPE FLAT-PLATE

COLLECTOR

2.1. Absorber coang

Diagram 1.

       



Made entirely of



     



Model PK Standard CL   

  . PK Standard CL

collectors     

 



PK Select CL

     

– Titans oxidation   

    



loss is barely 5%.

2.2. Heat-carrier pipe system

Diagram 2.

     

       of

    

and reliability.    

     



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

2.3. Protective heat-tempered solar glass

Durasolar® P+.

Diagram 3.

   

     

   

    

    

      

     

     



2.4. Insulaon     



2.5. Durable construction

Diagram 4

      



of     

     

   

     

.

3. DESCRIPTION OF VTC TYPE

EVACUATED - TUBE COLLECTOR

3.1. Evacuated tube. Absorber coang

Diagrаm 5

    

   

      









3.2. Heat-carrier pipe system

Diagrаm 6

Copper  Heat Pipe

TU 1.     

      

 deposits



is

its 

   

     

 conditions.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Diagrаm 7

Heat carrier  runs from 

manifold pipe

system. Both outlets of Manifold pipe



output in any direction.

3.3. Temperature sensor can be mounted

 

the heat-carrier outlet.

3.4. Heat transfer plates 

temperatures of 

3.5. High-efficiency insulation of

collector pipe.

3.6. Durable construction made of

    

materials.

4. TRANSPORTATION OF COLLECTOR



      

   













Transportaon of Flat-plate collectors

PK      

      

    

    

     

    

     

      

      

     

number of panel collectors on pallet is 20

      











     



Transportaon of Evacuated-tube

collectors VTC: 



5. DELIVERY OF COLLECTOR

     



    



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Table 1

РК type Collector VTC type Collector



intact

















   

outlet pipe plastic protectors before

collector connection to system.

        

     





    

ners from collector frames.







Delivery includes:

1) PK type Collector or VTC type Collector.

2

3) Warranty card

       

contact your supplier.

      



surface.

Delivery of collector PK type includes:

 PK Standard CL 

plate collector PK Select CL

Delivery of Evacuated-tube collector VTC type includes:

Diagram 8

А - Manifold – 1pc. G - Wood screws – 4 pcs.

В - Mounng sheet(plate) – 4 pcs. H - Boom track – 1 pc.

C - Press pad – 4 pcs. J - Bolts – 13 pcs.

D - Тube holder – 15/20/30 pcs. K - Silicon pad – 4 pcs.

E - Heat conducon glue – 1 pc M - Heat pipe vacuum tube – 15/20/30 pcs.

F - Front track – 2 pcs.

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

6. INSTALLATION

     

  





DANGER of slipping. 





   









Danger of burns





   







    

      





Recommendaons:

      



      



      

     











Table 2

Collector applicaon Recommended

mounng angle



DWGpool 





DWGCHpool





collectors etc.

    

      

    









      

   .  

.

Diagrаm 9

     



     



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

6.1. Installaon of PK type at-plate

collector

Diagram 10

   РК can be

    .

Collectors are mounted on specially

 support systems  

different roof slopes.

6.1.1. Flat roof PK type collector

installaon

Diagram 11









Support

Mounng Instrucons.

     



     

     

     



6.1.2. Inclined roof PK type collector

installaon

Diagram 12



people.



expert.



    

Instructions.

      





      



     

     



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

6.2. Installaon of VTC type evacuated-

tube collectors.

    

  

     



Diagram 13

Collectors VTC type         

different roof slopes.

Diagram 14

6.2.1. Flat roof VTC type collector

installaon

Diagram 15



people.



expert.



    



needed.

     

     

     

      

    





     

     



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

6.2.2. Inclined roof VTC type collector

installaon

Diagram 16



people.



expert.

Diagram 17

Step 1.       



Step 2. 



        









Step 3.       

        



      

      









         



      

composed. 

Diagram 18

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Diagram 19



Once you have installed the

framework and the manifold, put

the system together and check its

integrity and correct funcon. If no

leaks are detected, you can install

the evacuated tubes.

Diagram 20

Step 4.      

       

       



Step 5.  



        

 

      







      

. 

6.2.3. Installaon of VTC type evacuated

tube collectors on façade

     

     



6.3. Collector array connecon

    

       

    

     



Diagram 21

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Table 3

Number of collectors in one array

Number of col-

lectors PK type in

one array:

Number of collec-

tors VTC type in

one array:



 10 pcs VTC 15 8 pcs



 8 pcs VTC 20 7 pcs

VTC 30 5 pcs

       

      



Diagram 22

Table 4

Collector

mounng angle

Distance L between

the rows

Collector orientaon

V, m H, m

  

  9

  3

 6 3

 6

  

  

 7

Diagram 23

7. CONNECTING THE COLLECTOR TO

DOMESTIC HOT WATER/CENTRAL

HEATING SYSTEM

7.1. Collector protecon against

lightning, hail, frost, overheang

Must be performed by an autho-

rized service technician/service

shop for such operaons.



Our warranty does not cover dam-

age from extremely strong acts of

nature. We recommend that dam-

age of collectors be included as a

clause in your building insurance.

•  Collector protecon against

lightning

metereter 



• Collector protecon against hail,

strong wind and snow mass.  

collector is



     25 mm 



      





     

to 120 

       









 30 cm

2

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

      









•  Collector protecon against frost.

     

  Propylene Glycol PG 



Table 5

Relaon between Propylene Glycol and wa-

ter

PG

 Water 

 - 7 ℃

 - 13 ℃

 - 23℃

 - 34℃

        

     

    

     

carrier.

•  Collector protecon against

overheang. 

      

     

       



       





consumers).

7.2. Collector outlets/connecons

      



speed



pipes be made of copper.

2of collector area







     





     

     

      



     



Diagram 24

      



     



      

     

is forbidden due to electrical corrosion



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Fixing the ngs:



    

     



    

     



      

     

     

     

     

compound.

    

      

     

    



      

     

insulate any possible points 

     

     

      

    

sensor.     



 



7.3. Stagnaon temperature

     

     

      

       

    

     

If a PTRV is installed on collector inlet

      



     





       



       

line.





    













       



     

    

     

      

     

     



 

      

     

      

    

    

      

    



      

    

     

      



7.4. Mounng of Temperature sensor of

VTC type collector

    

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

       

     







    

     

      





7.5. Mounng of Safety temperature

valve





    

      

     

      

 

   



7.6. Pressure control. Temperature

control. Relief valve.

   

   

    

     



      PRV may be



    pressure

      

       

   



      

      

    



     



   











2

2

of VTC type collector area.

      

      

       

     

     



7.7. Filling of system.

    

       

      



      



      



Inside collector pipes and risers circulates



    



     







TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

7.8. Connecon diagrams

Diagram 25. Connecon of Flat-plate collector РK to solid fuel boiler WBS, combi tank KSC2 and

three-way valve

     

  



TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Diagram 26. Connecon of Evacuated-tube collector VTC to solid fuel boiler WBS, combi tank

KSC2 and three-way valve

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Diagram 27. Connecon of Flat-plate collector РK to solid fuel boiler WBS, solar water tank

SON, buer tank P and three-way valve

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

Diagram 28. Connecon of Flat-plate collector РK to solid fuel boiler WBS, solar water tank

SON, buer tank P and three-way valve

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