SR SUNTOUR workshop book, version 2008/Mar/25 page 5
workshop bookworkshop book
Table Of Contents
Disclaimer..........................................................................................3
I. Introduction ................................................... 7
Introduction .....................................................................................8
Abbreviations...................................................................................9
Addresses .......................................................................................10
SR SUNTOUR corporate..................................................................................10
Worlwide Distributors ....................................................................................10
II. Owner’s manuals ......................................... 13
Suspension Front Fork with Coil Spring or MCU.............. 14
Suspension
Fr
ont
F
ork
with
<Air/Air>
/
<air/h
ydraulic>
or <coil spring/hydraulic> system ......................................16
Rear Shock: Suntour RS6-XC PRO-LO, RS6-XC Pro-RL,
RS7-EPICON-DA............................................................................ 21
DH-CT-600-Series Hub Dynamo.............................................25
III. Service manuals ......................................... 27
Mounting the remote lock-out single lever.......................28
Lock-out function setting..............................................................................30
Mounting the remote lock-out single lever.......................31
Lock-out function setting:.............................................................................33
Mounting and Operating the remote travel
adjust control – New TA Lever.................................................34
Mounting and Operating the remote travel
adjust control – Old TA Lever ..................................................36
Travel adjustment setting .............................................................................38
Operating the hydraulic rebound damping......................39
Use and function of the hydraulic rebound damping ...........................39
Increase rebound speed.................................................................................39
Fork Model: Duro 2006...................................................................................39
Fork Model: Duro DJ 2007 - 2008.................................................................39
Fork Model: Axon / Epicon ............................................................................39
Decrease rebound speed ...............................................................................40
Fork Model: Duro DJ 2006.............................................................................40
Setting the SAG for SR Suntour Forks...................................41
Setting SAG for air spring forks....................................................................41
Setting sag for rear suspension....................................................................44
Use and function of the Lock-Out system..........................45
Function of the Lock-Out knob:...................................................................45
IV. Instruction Sheet for Suspension
seat post SP-NCX-D3and SP-NEX-D4 ............. 47
Suspension Seat Post Instruction Sheet.............................. 48
Before using the suspension seat post .......................................................48
Installation of the Suspension Seat Post ...................................................49
Installation of the saddle...............................................................................49
Performance Tuning .......................................................................................51
How to increase the preload of the suspension seat post? ...................51
How to change coil springs...........................................................................52
V. Charts ........................................................... 55
Overview of the fork systems..................................................56
Suspension Fork Air Pressure and Oil Level Chart ........... 58
Rear Shock Pressure and Oil Level Chart............................. 61
Coil Spring Chart..........................................................................62
Maximum possible rotor diameter .......................................71
Serial Number Explanation......................................................72
Tightening Torque Chart...........................................................73
Oil Type Chart ...............................................................................74
VI. Fork Maintenance Manuals ...................... 75
Fork Maintenance........................................................................ 76
Maintenance .................................................................................76
Regular Maintenance:................................................................76
Important advice for fork service...........................................77
How to Replace Remote-Lock-Out +
Damping (RLD) cartridge..........................................................78
How to replace Remote-Lock-Out +
Damping (RLD) cartridge ........................................................82
How to replace Lock-Out (LO) cartridge ............................ 85
How to replace the Travel-Adjust (TA) cartridge .............. 89
Old travel adjust top cap unit.......................................................................89
New travel adjust top cap unit.....................................................................92
How to solve air leaking problems .......................................94
How to solve hydraulic Lock-Out issues..............................96
How to solve Mechanical-Lock-Out (MLO) issues............98
How to convert the travel of an Axon fork.......................103
How to convert the travel of an
Epicon Suspension fork...........................................................108
How to change slider sleeves (plugged dust seals) .....113
How to change slider sleeves (pressed-in dust seals) .116
VII. Exploded views
SR SUNTOUR Suspension Forks ................... 119
SF7AXON-RLD.........................................................................................................120
SF7CR-8R..................................................................................................................121
SF7CR-8R-MLO .......................................................................................................122
SF7CR-8V-MLO........................................................................................................123
SF7CR-8V ..................................................................................................................124
SF8DUROLUX20-TS................................................................................................125
SF8DUROLUX 20-1.5..............................................................................................126
SF8 DURO FR20-160...............................................................................................127
SF7DURO-DJ-D.......................................................................................................128
SF7DURO-DJ-E .......................................................................................................129
SF8EPICON-RLD......................................................................................................130
SF7EPICON-RL.........................................................................................................131
SF8EPICON-LOD .....................................................................................................132
