Super Products Camel 1200 (Ejector Unloading) User manual

LIMITED WARRANTY
Each machine manufactured by Super Products is warranted against defects in material or workmanship for a period of 12
months from the shipment date to the Buyer provided the equipment is used in a normal and reasonable manner and in
accordance with all operating instructions. Super Products agrees, at its sole election, to either repair or replace, excluding
labor, any parts and components manufactured by Super Products.
In addition, Super Products agrees to provide extended warranties for certain components as indicated below: (Extended
warranty periods begin from the shipment date to the original buyer.)
• 10 Years on the debris body and all poly water tanks. (from defects in material or workmanship)
• 3 Years on Super Products’ single-piston water pump (from defects in material or workmanship)
Super Products does not provide any express or implied warranty to (and Super Products shall not be responsible for)
• Any major components of the equipment that Super Products used in manufacturing or assembling the equipment but
that Super Products did not manufacture (including, but not limited to, truck engines or any component of the chassis,
vacuum pump, water pump, and hydraulics, driveline, power takeoff, and transfer case). Super Products assigns to the
Buyer any warranty extended by the manufacturer of such components. Disposition of any warranty claim for such
components will be at the sole discretion and remedy of the component supplier. Super Products shall have the right of
disposal of parts and components that are replaced.
• Normal wear parts including but not limited to, valves, gaskets, light bulbs, filters, oils and fluids.
• Consumable items including but not limited to, vacuum hose, sewer hose, nozzles, and vacuum tubes
• Normal adjustments and Maintenance services.
This limited warranty does not cover any damage to non-functioning or malfunctioning of the equipment, or any components
or parts comprising the equipment, due to: (a) any alteration, substitution, misuse or abuse by the Buyer or its agents; (b)
their non-compliance with any operator’s manual, maintenance manual or warning published by Super Products or the
component manufacturer and issued to the Buyer; or (c) their non-compliance with the general standard of reasonable care.
OTHER THAN AS EXPRESSLY STATED HEREIN, THERE ARE NO OTHER WARRANTIES OF ANY KIND, EXPRESS OR
IMPLIED.MORESPECIFICALLY, THERE ARENOIMPLIEDWARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE
OR OF MERCHANTABILITY.
BUYER ACKNOWLEDGES AND AGREES THAT SUPER PRODUCTS MAKES NO REPRESENTATIONS OR PROMISES,
AND THAT BUYER IS NOT RELYING UPON ANY ORAL OR WRITTEN REPRESENTATIONS OR PROMISES,
REGARDING ANY PERFORMANCE CHARACTERISTICS OR CAPABILITIES OF THE EQUIPMENT OR THE
COMPONENTS THEREOF (INCLUDING,WITHOUTLIMITATION,THEINTEGRATIONOFSUCHCOMPONENTSORTHE
COMBINATION IN WHICH SUCH COMPONENTS MAY BE USED), EXCEPT AS EXPRESSLY STATED IN THE
DESCRIPTION OF THE EQUIPMENT CONTAINED IN THE ACKNOWLEDGMENT OR OTHER WRITTEN DESCRIPTIONS
PROVIDED BY SUPER PRODUCTS.
SUPER PRODUCTS’ MAXIMUM LIABILITY SHALL NOT EXCEED AND BUYER’S REMEDY IS LIMITED TO EITHER (a)
REPAIR OR REPLACEMENT OF THE DEFECTIVE EQUIPMENT, OR AT SELLER’S OPTION (b) RETURN OF THE
PRODUCT AND REFUND OF THE PURCHASE PRICE. SUCH REMEDY SHALL BE BUYER’S ENTIRE AND EXCLUSIVE
REMEDY. BUYER ACKNOWLEDGES THAT UNDER NO CIRCUMSTANCES SHALL SUPER PRODUCTS BE LIABLE FOR
ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING IN CONNECTION
WITH OR OUT OF THE EQUIPMENT AND THAT SUPER PRODUCTS’ LIABILITY, WHETHER IN CONTRACT, TORT,
UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE RETURN OF THE AMOUNT OF THE PURCHASE
PRICE PAID BY BUYER, WHICH AMOUNT MAY BE REDUCED DUE TO DEPRECIATION AND DAMAGE BEYOND
NORMAL WEAR AND TEAR.
BUYER UNDERSTANDS THAT THE LIMITATION OF SUPER PRODUCTS’ LIABILITY RELATING TO THE EQUIPMENT IS
A MATERIAL TERM OF THE PARTIES’ TRANSACTION.
SUPER PRODUCTS LLC • 17000 W. CLEVELAND AVE. NEW BERLIN, WI 53151 • P: 800.837.9711 F: 262.784.9561
800.837.9711 ~www.superproductsllc.com

Publication: 0028607 TOC-1
TABLE OF CONTENTS
Chapter 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety
GENERAL SAFETY INSTRUCTIONS AND PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
VISUAL ATTENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
PERSONAL PROTECTION EQUIPMENT (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
WHEN USING PRESSURIZED AIR OR WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
GENERAL HAZARDS AND PREVENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
GENERAL HAZARDS AND PREVENTION SAFETY — CONTINUED . . . . . . . . . . . . . . . . . . . . . 1-6
Visibility Conditions When Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Mounting and Dismounting Truck or Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Hot Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Equipment Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
CRUSHING HAZARDS AND PREVENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Debris Body Prop Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Tailgate Prop Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Truck Tip Over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
TRIP AND FALL PREVENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
HIGH-PRESSURE FLUID LEAK HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
POWER LINES/STATIC ELECTRICAL HAZARD WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Overhead Power Line Tips for Construction Workers Before You Begin Construction Work 1-10
Working with Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
CHEMICAL AND BIOLOGICAL HAZARD SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Chemicals and Diesel Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Sewer Gas Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Chemical Waste Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Biological Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Dust Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
TRANSPORT SAFETY AND HAZARDS WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Before Transporting Truck Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Never Exceed your Gross Vehicle Weight Rating (GVWR) . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Pedestrian Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
TRANSPORT SAFETY AND HAZARDS WARNINGS — CONTINUED . . . . . . . . . . . . . . . . . . . 1-13
Determine Stopping Characteristics of Truck for Transporting Braking Tests . . . . . . . . . . 1-13
Determine Maximum Turning Speed Before Operating on Roads or Uneven Ground . . . . 1-13
When Transporting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
JOB SITE SAFETY AND HAZARD WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
To Help Avoid Injury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Arrange for Traffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Prepare for Working Near Existing Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

TOC-2 Publication: 0028607
JOB SITE SAFETY AND HAZARD WARNINGS — CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Inspect the Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
Visibility Conditions When Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Prepare the Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
VACUUM EQUIPMENT OPERATION SAFETY AND HAZARD WARNINGS . . . . . . . . . . . . . . . 1-16
Emergency Stop Button Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
VACUUM EQUIPMENT OPERATION SAFETY AND HAZARD WARNINGS — CONTINUED . . 1-17
Vacuum Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
VACUUM EQUIPMENT OPERATION SAFETY AND HAZARD WARNINGS — CONTINUED . . 1-18
Pre-Start Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Vacuum Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
VACUUM RELIEF VALVE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Vacuum Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Operating the T-Type Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
VACUUM RELIEF VALVE SAFETY — CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Testing the T-Type Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
VACUUM RELIEF VALVE SAFETY — CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Operating the Remote-Operated Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
VACUUM RELIEF VALVE SAFETY — CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Testing the Remote-Operated Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
HIGH-PRESSURE WATER SAFETY AND HAZARD WARNINGS — CONTINUED . . . . . . . . . . 1-24
High Water Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
DUST HAZARD AND EXPLOSION PREVENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
HYDROCARBON WASTE RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Controlling Lower Explosive Level (LEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
High-Temperature Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Static Charge Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
SPARK AND FIRE PREVENTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
DEBRIS BODY DUMPING SAFETY AND HAZARD WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . 1-30
SEWER GAS SAFETY AND HAZARD WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Confined Space Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Trenching Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
DE-ENERGIZE AND LOCKOUT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
HAZARDS WITH EQUIPMENT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Before Performing Service, Repairs, and Maintenance on the Equipment . . . . . . . . . . . . . 1-34
Performing Service, Repairs, Lubrication, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Safety Shields, Guards, and Safety Devices Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Debris Body Tailgate Props . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
Unlocking the Tailgate Props and Raising the Debris Body Tailgate . . . . . . . . . . . . . . . . . 1-50
Lowering the Debris Body Tailgate and Storing the Props . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
PREPARATION BEFORE TRAVELING TO WORKSITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51

Publication: 0028607 TOC-3
Chapter 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PRE-OPERATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Vacuum System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pure Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Air Conveyance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Blower Temperature Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Vacuum Vent Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
For Wired Pendant Remote Control Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Testing of the Remote Operated Vacuum Vent Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Winter Recirculation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Auxiliary Hydraulic Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Chapter 3 . . . . . . . . . . . . . . . . . . . . . . Control System Operation
Power Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Control System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cab Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cab Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Front Control Panel and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

TOC-4 Publication: 0028607
Front Control Panel Display Screen Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
HMI Home Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Hose Reel Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Footage Store . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Footage Recall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Pump Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Fuel Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Debris Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Hose Reel Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Water Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Payout Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Adjust Valve Settings and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hose Reel Memory Store and Storage Recall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Zero the Payout Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Reset/Calibrate the Hose Reel Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Menu Navigation and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Panel Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Hose Reel Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Front Control Panel Joystick Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Hose Reel Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Boom Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Curbside Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
VAC/DUMP Rocker Switch – Same as Front Panel (momentary switch) . . . . . . . . . . . . . . 3-13
TAILGATE Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
BODY RAISE Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
WATER PUMP Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
WORK LIGHT Rocker Switch (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
EJECTOR PLATE Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Pendant Functions — Wired and Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Wired Pendant (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Pendant Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Wireless Pendant (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Vacuum Speed Control from Remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Chapter 4 . . . . . . . . . . . . . Sewer Cleaning — Typical Sequence
Setting the Truck at the Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Engaging Work and Vac Modes at the Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Purge/Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Water Pump Operation — Jetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Starting Sewer Cleaning — Typical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Vacuum and Boom Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Return to Road Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Publication: 0028607 TOC-5
Dumping Payload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Raise the Debris Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Separator Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Camel Drain Valves (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Debris Level Sensor (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Rear Axle Overweight (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Water Lance Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Lance/Cleaning Gun Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Hydro Excavation Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Hydro Excavation Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Hydro Excavation Kit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Body Interconnect (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Chapter 5 . . . . . . . . . . . . . . . . . . . . . . . . Water Recycling System
Camel Recycling System Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Diagnostic and System Status Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Typical Recycling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
The Six-Stage Separation and Filtration Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Operating The Water Recycling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Engaging The Recycling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Y-Strainer Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Tank Filter Clean and Fresh Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
End of Day Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Chapter 6 . . . . . . . . . . . . . . . . . . . . Lubrication and Maintenance
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Preventive Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Lubrication Recommendation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
DEF Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Exhaust Aftertreatment Regeneration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

TOC-6 Publication: 0028607
Maintenance Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Debris Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Body Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Air Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Cabinet & Toolbox Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Ejector Plate Slide Pad Adjustment/Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Ejector Plate Wiper Inspection and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Chapter 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting
Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
The Basic Troubleshooting Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Mechanical Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Electrical Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Chapter 8 . . . . . . . . . . . . . . . . . . . . . . . . Service and Spare Parts

Publication: 0028607 1-1
Chapter 1
1
Safety
GENERAL SAFETY INSTRUCTIONS AND PRACTICES
A careful operator is the best operator. Safety is of
primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by
being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this
manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders
from injury or death. Read and understand these safety
messages before assembling, operating, or servicing this
equipment. This equipment should only be operated by
those persons who have read the manual, who are
responsible and trained, and who know how to do so
responsibly.
Practice all usual and customary safe working
precautions and above all remember safety is up to you.
Only you can prevent serious injury or death from unsafe
practices.

DANGER

WARNING

CAUTION
NOTICE
NOTE
Identifies points of particular interest for more
efficient and convenient operation or repair.
The Safety Alert Symbol
combined with a Signal Word, as
seen below, is used throughout
this manual and on decals which
are attached to the equipment.
The Safety Alert Symbol means:
“ATTENTION! BECOME
ALERT! YOUR SAFETY IS
INVOLVED!” The Symbol and
Signal Word are intended to
warn the owner/operator of
impending hazards and the
degree of possible injury faced
when operating this equipment.
Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or
serious injury.

Indicates a potentially hazardoussituation which,
if not avoided, COULD result in death or serious
injury.
Indicates a potentially hazardoussituation which,
if not avoided, MAY result in minor or moderate
injury and property damage. It may also be used
to alert against unsafe practices.
Indicates a potentially hazardoussituation which,
if not avoided, MAY result in property damage. It
may also be used to alert against unsafe
practices.
READ, UNDERSTAND, and FOLLOW
the following Safety Messages.
Serious injury or death may occur
unless care is taken to follow the
warnings and instructions stated in this
manual and in the Safety Messages on
the implement. Always follow the
instruction in this manual and use
common sense to avoid hazards.

1-2 Publication: 0028607
SAFETY
1
VISUAL ATTENTION SAFETY
Pictographs are used throughout this manual to help
bring your visual attention to safety issues.
Figure 1-1
NOTE
If you want a translation of this safety section in
Spanish or French, please contact:
Translation — Safety Section
17000 West Cleveland Ave.
New Berlin, WI 53151
Fax: [phone]

SAFETY
Publication: 0028607 1-3
1
PERSONAL PROTECTION EQUIPMENT (PPE)
Figure 1-2
Always wear protective clothing and personal safety
devices issued to you or required by job conditions.
This should always include:
• Hard hat
• Safety shoes
• Safety glasses, goggles, or face shield
• Heavy gloves (chemical resistant)
• Hearing protection
• Reflective clothing

WARNING
Never wear loose clothing or jewelry that can
catch on controls or other parts of the machine.
Loose clothing can be drawn into the suction
hose. Never wear a wristwatch or finger rings
when working on or around equipment.

1-4 Publication: 0028607
SAFETY
1
WHEN USING PRESSURIZED AIR OR WATER
Figure 1-3
When using pressurized air or water for cleaning or
material erosion/movement, you should use the following:
• Face Shield
• Wet Weather Protective Suit
• Waterproof Gloves
• Respirator
• Safety Boots with Metatarsal Guard

SAFETY
Publication: 0028607 1-5
1
GENERAL HAZARDS AND PREVENTION SAFETY
Figure 1-4

WARNING
• Read, understand, and follow the operator's
manual instructions, warnings, and safety messages.
• Do not allow untrained or unauthorized persons to
operate equipment.
• Do not allow untrained coworkers to operate or
assist in operating equipment.
• Do not allow bystanders near equipment or work
area.
• Do not allow anyone to operate equipment while
under the influence of drugs or alcohol.
• Do not use drugs or alcohol before or while
operating equipment.
• Consult medical professional for medication
impairment side effects.
•Wearappropriate safety personal protective
equipment (PPE).
•Wearappropriate breathing respirator and protective
suit when operating with hazardous or unknown
substances.
• Do not wear loose clothing or jewelry to avoid injury
from entanglement in rotating parts.
• Keep body and limbs away from suction inlets.
• Do not open or close the tailgate or raise or lower
the body unless the area is clear of people and
obstructions.
• Never put any part of your body under an open
tailgate unless it is sufficiently propped.
• Never operate the vacuum pump unless you are
certain the suction hose is clear of people and
obstructions.
• Never operate the vacuum pump without the safety
relief systems working properly as described within
this manual.
• Do not enter the debris body if hazardous
materials are suspected inside the debris body. Take
the unit to a certified tank cleaning facility.
•Always shut off the engine, remove the key, and
set the parking brake before working on the truck or
equipment.
• Stay alert. Prolonged operation can cause fatigue.
Stop and rest.
To avoid serious injury or death, do the following:

1-6 Publication: 0028607
SAFETY
1
GENERAL HAZARDS AND PREVENTION SAFETY — CONTINUED
Figure 1-5
Visibility Conditions When Operating
•Operate in daylight or with lights that gives at least
50 yards clear visibility.
•Be able to see and identify passersby, steep slopes,
ditches, drop-offs, overhead obstructions, power
lines, debris, and foreign objects.
•Use extreme care when backing up. Vision may be
limited. Severe damage or injury can occur.
•Do not run engines in enclosed building without
adequate exhaust ventilation.
Mounting and Dismounting Truck or
Equipment
•Only mount or dismount when truck and moving
parts are stopped.
•Always use three-point contact when climbing on
or dismounting equipment.
•Walkways, steps, and handrails should be checked
before use to ensure a proper non-slip surface.
Replace or repair damaged component immediately.
Hot Surface
• Stay clear of hot surfaces such as mufflers, hydraulic
pumps, valves, and tanks.
• Relieve pressure from tank, reservoirs, valves, and
hoses before servicing or opening.
Safety Signs
•Replace missing, damaged, or unreadable safety
signs immediately!
Equipment Guards
• Never operate machine if equipment guards are
damaged or missing.
•Replace missing or damaged guards immediately!

SAFETY
Publication: 0028607 1-7
1
CRUSHING HAZARDS AND PREVENTION SAFETY
Figure 1-6
Debris Body Prop Support

WARNING
1. Raise body sufficiently to allow body prop support to
be swung into position.
2. Slowly lower body until body contacts body prop
support.
• To remove body prop support, reverse above
procedure.
Tailgate Prop Support

WARNING
1. Raise tailgate sufficiently to allow tailgate prop
support to be swung into position.
2. Slowly lower body tailgate until tailgate contacts
tailgate prop support.
• To remove tailgate body prop support, reverse above
procedure.
Truck Tip Over

WARNING
• Truck driver must have valid and appropriate training
license before transporting liquids on public roads.
• Slow down on curves to prevent truck from tipping
over.
•Always ensure unit is on firm and level ground before
operating the dump system. When dumping, raise
the body in steps, allowing the material to dump out
in a steady flow.
• Do not allow people and/or vehicles beside debris
body while dumping.
• Never drive truck with raised debris body.
• Keep truck away from drop-offs and soft soil shoulder
where truck could tip over.
Never go under raised debris body until prop is
installed. Failure to do so could result in personal
injury or death.
Always position tailgate prop in proper position
before entering any areas beneath tailgate or
entering body. Failure to do so could result in
serious injury or death.
Always wear seat belt while seated in truck to
prevent injury.

1-8 Publication: 0028607
SAFETY
1
TRIP AND FALL PREVENTION SAFETY
Figure 1-7
•Always maintain three-point contact with the
machine, using two hands and one foot, or two feet
and one hand, at all times during entry and exit.
Never grab control levers or steering wheel when
mounting or dismounting machine.
•Walkways and steps should be checked monthly to
ensure a proper non-slip surface. Repair or replace
damaged walkway or steps.
•Keep grab handles, steps, and walkways free of
mud, oil, grease, and other foreign material. Clean
non-skid surface material as required.
•Ground level personnel must be present whenever
climbing onto unit to protect against inadvertent
operation.
•During operation,occupantsonelevatedequipment
surfaces must wear a full body harness with a
lanyard attached to an authorized lanyard anchorage
point. Attach only one lanyard per lanyard anchorage
point.
•Face the machine when entering or leaving the
elevated equipment surfaces.

SAFETY
Publication: 0028607 1-9
1
HIGH-PRESSURE FLUID LEAK HAZARDS
Figure 1-8

DANGER
• Do not operate equipment with oil or fuel leaks.
•Keepall hydraulic hoses, lines, and connections
tight and in good condition before applying
pressure to the system.
• Relieve hydraulic pressure before servicing the
hydraulic system.
• Remove and replace or test hydraulic hoses if a leak
is suspected. Have a qualified service facility perform
the test.

DANGER
HI
• Always wear safety glasses and impenetrable
gloves.
•Usepaper or cardboard to search for leaks.
• Do not use hands or body parts to search for leak.
•Keephands and body away from pin holes and
nozzles ejecting hydraulic fluid.

CAUTION
• Tank contents may be under pressure.
•Allow oil to cool before removing cap slowly.
•Relieve oil pressure before removing cap slowly.
•Stay away from hot oil that may spray from tank or
hoses.

DANGER
Figure 1-9
To avoid serious injury or death from
high-pressure hydraulic oil leaks penetrating
skin, follow these rules:
High-pressure fluid leaks can be invisible. When
checking for hydraulic leaks and working around
hydraulic systems, follow these rules:
Use caution when removing hydraulic tank cap.
Contents may be under pressure.
High-pressure hydraulic oil can puncture skin. If
injured, seek immediate medical attention and
inform the physician of the cause of the injury.
Surgery is required to remove the fluid from the
body. Failure to seek proper medical attention will
result in serious injury or death.

1-10 Publication: 0028607
SAFETY
1
POWER LINES/STATIC ELECTRICAL HAZARD WARNINGS
Figure 1-10

DANGER
•Never operate the unit in an area where overhead
power lines, overhead or underground cables, or
other power sources may exist without ensuring that
the appropriate power or utility company has
de-energized the lines.
•Always check for power lines before raising boom or
debris body.
Follow all requirements for using mobile equipment when
working around power lines. The Occupational Safety
and Health Administration (OSHA) requirements apply to
most workers. The following information is from OSHA.
Additional information can be obtained from
www.osha.gov.
Overhead Power Line Tips for
Construction Workers Before You
Begin Construction Work
• Survey the site for overhead power lines.
NOTE
Never get within 10 feet of an overhead power line!
• Consider all overhead lines as energized until the
electric utility indicates otherwise or an electrician
verifies that the line is not energized and has been
grounded.
• In construction work, an overhead power line safety
component should be part of your employer's overall
safety and health program and safety training.
• If overhead lines are present, call the utility company
and ask if the utility company can shut off the lines
while you are working near them.
• If overhead lines cannot be shut down, ask the utility
company if they can install insulation over the lines
during the time you will be working near them.
Working with Tools and Equipment
• If the lines cannot be shut down and/or insulation
cannot be applied, a minimum safe distance of 10
feet must be established.
• Only use non-conductive ladders when working on or
near overhead power lines.
• Employees shall not be permitted to approach or
carry any conductive object closer than 10 feet to an
energized line.

WARNING
This machine is not insulated and does not
provide protection from contact or being near
electrical current.
Non-electrical conducting coating must be used
on water nozzles to prevent electrical contact
with underground electrical power lines.