Still EXU-16 User manual

Electric pallet truck
EXU-16
EXU-18
EXU-20
EXU-22
Original instructions
0153 0154 0155 0157 2351 2353
2355 2357
1152 807 80 01 EN - 02/2021 - 17

Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de

Preface
I1152 807 80 01 EN - 02/2021 - 17

1 Introduction
Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Copyright and property rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Identification label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rules for the operating company of industrial trucks. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 6
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Permissible use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Description of use and climatic conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unauthorised use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Explanation of symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Disposing of components and batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety
Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Noise emission values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Vibration characteristic values for bodily vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Definition of responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table of contents
III1152 807 80 01 EN - 02/2021 - 17

3Overviews
Truck overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control and display components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tiller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Battery charge indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Digicode option (LFM Go) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Location of markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
4Use
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
List of checks prior to start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Checks and actions prior to commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Charging a Gel or Lead battery (wall-mounted charger) . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking the brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Checking the emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Checking the horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Checking the anti-crush safety device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Truck operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Driving safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Defining directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
Driving on upward and downward slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
OptiSpeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Creep Speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Standby (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Operating the FleetManager™ option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Description of the FleetManager option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Commissioning a truck equipped with the FleetManager™ option . . . . . . . . . . . . . . . .
49
FleetManager™ option: Colour code for the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Disconnecting a truck equipped with the FleetManager™ option . . . . . . . . . . . . . . . . .
52
Table of contents
IV 1152 807 80 01 EN - 02/2021 - 17

Transporting loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Load handling safety rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Grabbing a loading unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Transporting pallets or other containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
Lift control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Load handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Using the folding platform (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cold store usage (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Parking the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Handling the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Battery type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Order picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
Opening/closing the battery cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
Charging the battery using an external charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
Using the charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
Gel or Lead batteries: Adjusting the on-board charger . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Gel and lead side access batteries: changing the battery using a trolley . . . . . . . . . . . .
71
Side access battery: changing the battery using a moveable support . . . . . . . . . . . . . .
73
Handling the truck in an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Truck towing procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Handling the truck in specific situations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Slinging the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Lifting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Transporting the truck in the lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Driving on loading bridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
5 Maintenance
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Servicing and maintenance personnel training and qualification. . . . . . . . . . . . . . . . . . .
83
Battery maintenance staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Maintenance operations that do not require special training. . . . . . . . . . . . . . . . . . . . . .
83
Ordering spare parts and consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Table of contents
V1152 807 80 01 EN - 02/2021 - 17

Maintenance safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Servicing and maintenance measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Working on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
Technical inspection and maintenance characteristics . . . . . . . . . . . . . . . . . . . . . . . . 85
Access to the technical compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Accessing the reducer and the brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1000-hour/annual maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3000-hour maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chassis, bodywork and fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Clean the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Clean the battery and its compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
General information on battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Folding platform maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Steering and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Servicing wheels and rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Adjusting the height of the stabilisers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
Maintaining the reinforced stabilisers (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
Regular maintenance of the transmission gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Checking the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Checking the condition of cables, terminals and battery connector . . . . . . . . . . . . . . . .
99
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Hydraulic circuit, draining the circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
Storage and decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Storage of truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Permanent Putting Out of Commission (Destruction) . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
6 Technical specifications
Datasheet EXU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Datasheet EXU 20S - EXU 22S (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Table of contents
VI 1152 807 80 01 EN - 02/2021 - 17

1
Introduction

Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-art
technology. Following these operating instruc-
tions will allow the truck to be handled safely.
By complying with the specifications in these
operating instructions, the functionality and the
approved features of the truck will be retained.
Get to know the technology, understand it and
use it safely - these operating instructions pro-
vide the necessary information and help to
avoid accidents and to keep the truck ready
for operation beyond the warranty period.
Therefore:
–Before commissioning the truck, read the
operating instructions and follow the instruc-
tions.
–Always follow all of the safety information
contained in the operating instructions and
on the truck.
Introduction
1
Your industrial truck
2 1152 807 80 01 EN - 02/2021 - 17

CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
The supplied EC declaration of conformity
confirms this. The CE labelling is attached to
the nameplate.
An independent structural change or an addi-
tion to the tow tractor can compromise safety,
thereby invalidating the EC declaration of con-
formity.
The EC declaration of conformity must be
carefully stored and made available to the re-
sponsible authorities.
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted in
any form to third parties without the express
written permission of the manufacturer.
CE-Symbol

Introduction
1
Your industrial truck
31152 807 80 01 EN - 02/2021 - 17

EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstrasse 10
22113 Hamburg
GERMANY
We declare that the machine
Industrial truck
according to these operating instructions
Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Person authorised to compile the technical documents:
See EC compliance declaration
STILL S.A.S.
The manufacturer declares that the truck com-
plies with the requirements of the EC direc-
tives valid at the time of marketing. This is
confirmed by the EC declaration of conformity
and by the EC labelling on the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus inva-
lidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the rel-
evant authorities.
Introduction
1
EC declaration of conformity
4 1152 807 80 01 EN - 02/2021 - 17

Identification label
NOTE
Indicate the serial number for all technical en-
quiries.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Model
Manufacturer
Serial number
Year of manufacture
Unladen weight (without battery) in kg
Maximum battery weight
Minimum battery weight (for a lithium-ion
battery, the weight of the ballast container is
included)
Additional weight (ballast weight) in kg
Nominal motor power (kW)
Battery voltage in V
Nominal capacity in kg
EC conformity symbol
1
2
3
4
5
6
7
8
9
10
11
12

Introduction
1
Identification label
51152 807 80 01 EN - 02/2021 - 17

Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
Eco-design requirements for
electric motors and variable
speed drives
All motors in this industrial truck are exempt
from Regulation (EU) 2019/1781 because
these motors do not meet the description giv-
en in Article 2 "Scope", Item (1) (a) and be-
cause of the provisions in Article 2 (2) (h) "Mo-
tors in cordless or battery-operated equip-
ment" and Article 2 (2) (o) "Motors designed
specifically for the traction of electric vehicles".
All variable speed drives in this industrial truck
are exempt from Regulation (EU) 2019/1781
because these variable speed drives do not
meet the description given in Article 2
"Scope", Item (1) (b).

Introduction
1
Eco-design requirements for electric motors and variable speed drives
6 1152 807 80 01 EN - 02/2021 - 17

Spare parts list
The spare parts list can be downloaded by en-
tering the address
https://sparepartlist.still.eu
into a web browser or by scanning the QR
code displayed to the side.
When the web page is open, please type in
the following password:
Spareparts24!
On the next screen, please enter your email
address and truck serial number to receive the
link by email. Then download the spare parts
list.
2511

Introduction
1
Spare parts list
71152 807 80 01 EN - 02/2021 - 17

Permissible use
The truck described in these operating instruc-
tions is suitable for lifting and transporting
loads.
The truck should only be used for the purpo-
ses for which it was designed, as described in
these instructions.
If the truck needs to be used for purposes oth-
er than those specified in these instructions,
you should first:
●
Obtain permission from the manufacturer
●
Obtain permission from the competent au-
thorities, if applicable
The purpose of obtaining these permissions in
advance is to limit danger as far as possible.
Description of use and climatic conditions
Normal use
–Indoor and outdoor use.
–Ambient temperature in tropical and Nordic
regions ranging from -10°C to 45°C
–Start capability from -10°C to 45°C.
–Maximum start time of 20 seconds
–Use at up to 2000 metres above sea level.
Special use (partly with special meas-
ures) for trucks equipped with Gel or
Lead batteries
–Use, for example, in the event of abrasive
dust (such as AL203), lint, acid, leach, salt
and incombustible substances.
–Ambient temperature in tropical regions up
to 55 °C.
–Start capability at -25°C.
–Use at up to 3,500 metres above sea level.
Introduction
1
Permissible use
8 1152 807 80 01 EN - 02/2021 - 17

Unauthorised use
Any danger caused as a result of unauthor-
ised use becomes the responsibility of the op-
erator or driver and not that of the manufactur-
er.
Use for purposes other than those described
in these operating instructions is prohibited.
Transporting people is prohibited.
The forklift truck should not be used in areas
where there is a risk of fire, explosion or corro-
sion, or in areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid life-threatening danger or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid damage to and/or destruction of equipment.
NOTE
For technical requirements that require special
attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Disposing of components and batteries
The truck is made up of different materials.
If components or batteries must be replaced
and scrapped, they must be:
●
disposed of
●
treated or
●
recycled in accordance with regional and
national regulations
NOTE
The documentation provided by the battery
manufacturer must be observed when dispos-
ing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste man-
agement company when disposing of compo-
nents and batteries.
Introduction
1
Unauthorised use
91152 807 80 01 EN - 02/2021 - 17

Introduction
1
Disposing of components and batteries
10 1152 807 80 01 EN - 02/2021 - 17

2
Safety

Safety regulations
These operating instructions, which come with
the truck, must be communicated to all those
concerned and in particular to personnel re-
sponsible for maintenance and driving. The
employer must make sure that the forklift op-
erator has properly understood all the safety
information.
Please observe the directives and safety regu-
lations attached, in particular:
●
Information concerning the use of materials
handling trucks
●
Regulations concerning traffic lanes and
working areas
●
Appropriate behaviour, rights and responsi-
bilities of the driver
●
Use in particular areas
●
Information about the weight and dimen-
sions of pallets or any other container
●
Information concerning starting, driving and
braking
●
Information concerning maintenance and
repair
●
Regular checks and technical inspections
●
Recycling of lubricants, oils and batteries
●
Residual risks.
Care is recommended both for the user and
the person in charge (employer) with regard to
adhering to all safety rules concerning the use
of material-handling trucks.
When instructing forklift operators, we recom-
mend the following points are emphasized:
●
The features of the truck
●
The special accessories
●
The specific features of the working envi-
ronment.
Train the user in how to drive the truck, until it
is under proper control.
Then, and only then, proceed to transferring
pallets.
Forklift truck stability is guaranteed when the
unit is used correctly.
Safety
2
Safety regulations
12 1152 807 80 01 EN - 02/2021 - 17