BT Ergomover 620 AC-TT User manual

© BT Industries AB
Valid only for serial number:
BT Products AB
S-595 81 MJÖLBY SWEDEN
Operator’s Manual GB
WARNING!
Do not use the truck before
first reading through the
OPERATOR’S MANUAL.
NOTE!
Keep for future reference.
Ergomover 620 AC-TT
Valid from serial number: 3000AI-
Order number: 212908-040
Issued: 2003-04-16 ITS

© BT Industries AB 212908-040
1
It is important that you read this
Operator’s Manual for your own
safety!
Before you start to use this truck it is of extreme importance that
you have read the contents of the entire Operator’s Manual to
be able to use the truck in a safe and efficient manner.
This Operator’s Manual contains information on how you should
use the truck, safety regulations and how to keep the truck in a
safe condition by following daily service routines.
Always follow the warnings given in this Operator’s Manual and
on the truck to avoid accidents and incidents from occurring.
BT Products AB

© BT Industries AB 212908-040
2
Table of Contents
Safety regulations ............................................................................... 3
Warning symbols .............................................................................. 3
General safety regulations ................................................................ 4
Warning and information plates and symbols ................................. 6
Presentation of the truck ................................................................... 7
Intended application of the truck ....................................................... 7
Forbidden application of the truck .................................................... 7
Truck data ........................................................................................ 7
Truck dimensions ............................................................................. 8
Identification plate ............................................................................ 8
Main components ............................................................................... 9
Controls and instruments ................................................................ 10
Control panel .................................................................................. 10
Troubleshooting .............................................................................. 12
Driving ............................................................................................... 13
Control ............................................................................................ 13
Starting the truck ............................................................................ 14
Braking and changing the
direction of travel ............................................................................ 14
Parking the truck ............................................................................. 14
Automatic parking brake ................................................................. 14
Emergency brake ........................................................................... 15
Battery ............................................................................................... 16
Valve-vented traction batteries ....................................................... 16
Liquid-filled traction batteries .......................................................... 16
Charging the battery ....................................................................... 16
Cleaning ......................................................................................... 17
Changing the battery ...................................................................... 17
Laddbord ........................................................................................ 18
Maintenance ...................................................................................... 21
Cleaning and washing .................................................................... 22
Transporting and storing the truck ................................................. 24
Lifting the truck ............................................................................... 24
Storing the truck ............................................................................. 24
Starting after a period of disuse ...................................................... 24
Recycling/discarding ........................................................................ 25
Discarding the battery ..................................................................... 25
Scrapping the truck ......................................................................... 25

Safety regulations
© BT Industries AB 212908-040
3
Safety regulations
Warning symbols
Always follow the warnings given in this Operator’s Manual
and on the truck to avoid accidents and incidents from occur-
ring.
Warning levels
Warning texts regarding safety provide information on the risks,
describe the consequences and instruct how to avoid accidents.
WARNING!
Warns that accidents can occur if the instructions are not fol-
lowed.
The consequences are serious personal injury or possibly
death and/or large material damage.
NOTE!
Marks the risk of a crash/breakdown if the instructions are not
followed.
Ordinance symbols
SAFETY SHOES
When the directive for safety shoes is given, safety shoes
must always be worn to avoid personal injury.
PROTECTIVE GLASSES
When the directive for protective glasses is given, protective
glasses must always be worn to avoid personal injury.

Safety regulations
© BT Industries AB 212908-040
4
General safety regulations
Always carry out daily service before the truck is used, see
chapter
Daily service and function checks . The working order of
all safety equipment, guards and safety switches should be
checked before you use the truck. Such safety equipment must
not be disengaged or removed.
The battery must be secured in its intended compartment. The
battery shall have a weight that corresponds with the information
stated on the truck’s identification plate.
The truck must not be used if it is damaged or has faults that
affect safety or its safe use. The truck may not be used if it has
been repaired, modified or adjusted unless it has been checked
and approved by personnel authorised by BT.
Operating the truck
The truck is designed and produced to be your tool when trans-
porting, collecting and leaving loads.
If the truck is to be used in cold storage rooms the truck must be
especially built for this type of use.
It is not permitted to use the truck for purposes that it has not
been designed and produced for, e.g. the following applications:
- In areas where the atmosphere contains dust or gases
that can cause fires or explosions.
- To tow other trucks.
- To transport/lift passengers.
Personal protective equipment
• Always wear safety shoes with steel toe caps when using the
truck.
Fire
In the event of fire, use a powder fire extinguisher for electrical
materials (type ABE, Class I).
Operator’s responsibility
• The truck shall only be driven with care, good judgement and
in a responsible manner.
• Only handle loads that are stable and arranged in a safe
manner.