Superabrasive LAVINA ELITE L20GE User manual

Superabrasive User Manual Original Language Lavina®20GЕ 7/2020
LAVINA ELITE L20GE
User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | [email protected]

Superabrasive User Manual Original Language Lavina®20GЕ 7/2020
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Superabrasive User Manual Original Language Lavina®20GЕ 7/2020
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Table of Contents
WARRANTY AND RETURNS .................................................................................................................................................................6
WARRANTY POLICY FOR LAVINA®ELITE MACHINES ...............................................................................................................................6
RETURN POLICY FOR LAVINA®ELITE MACHINES ..................................................................................................................................... 6
1. GENERAL INFORMATION.................................................................................................................................................................7
1.1 MANUFACTURER ...............................................................................................................................................................................7
1.2 GENERAL DESCRIPTION .....................................................................................................................................................................7
1.3 MACHINE CHARACTERISTICS ............................................................................................................................................................. 7
1.4 LAVINA® 20GE MAIN DESIGN............................................................................................................................................................. 7
1.5 ENVIRONMENTAL CONDITIONS.........................................................................................................................................................7
1.6 VACUUM CONNECTION.....................................................................................................................................................................8
1.7 TECHNICAL DATA ...............................................................................................................................................................................8
1.8 VIBRATIONS .......................................................................................................................................................................................8
1.9 SONOROUS EMISSIONS..................................................................................................................................................................... 8
1.10 LABEL DATA .....................................................................................................................................................................................8
1.11 CUSTOMER SERVICE........................................................................................................................................................................8
2. SAFETY INSTRUCTIONS....................................................................................................................................................................9
2.1 RECOMMENDED USE ........................................................................................................................................................................9
2.2 PROHIBITED USE ................................................................................................................................................................................9
2.3 PREPARATION FOR WORK .................................................................................................................................................................9
2.4 PROTECTION DEVICES........................................................................................................................................................................9
2.5 ARREST FUNCTIONS........................................................................................................................................................................... 9
2.6 SAFE USE............................................................................................................................................................................................ 9
2.7 PROPANE SAFETY...............................................................................................................................................................................9
2.8 FIRE SAFETY......................................................................................................................................................................................10
2.9 EMISSIONS.......................................................................................................................................................................................10
2.10 HAZARD COMMUNICATION........................................................................................................................................................... 10
2.11 LOCAL AGENCIES AND REGULATIONS............................................................................................................................................ 10
2.12 RESIDUAL RISKS .............................................................................................................................................................................11
2.13 BEFORE YOU BEGIN ............................................................................................................................................................................11
2.14 OPERATING MACHINE ...................................................................................................................................................................11
2.15 AFTER WORK IS COMPLETED ......................................................................................................................................................... 11
2.16 THE WORK AREA ............................................................................................................................................................................ 11
2.17 PERSONAL PROTECTIVE EQUIPMENT (PPE) ................................................................................................................................... 11
2.18 TESTING............................................................................................................................................................................................ 11
2.19 OPERATOR ........................................................................................................................................................................................ 12
2.20 PROPANE CYLINDERS.....................................................................................................................................................................12
2.21 REFUELLING CYLINDERS................................................................................................................................................................. 12
2.22 STORAGE CYLINDERS ...........................................................................................................................................................................12
2.23 TRANSPORTING CYLINDERS........................................................................................................................................................... 13
3. HANDLING AND TRANSPORTATION ..............................................................................................................................................14
3.1 ADJUSTING THE HANDLE ................................................................................................................................................................. 14
3.2 LIFTING THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION...................................................................................... 15
3.3 LIFTING ............................................................................................................................................................................................ 15
3.4 STORAGE.......................................................................................................................................................................................... 15
4. OPERATION ...................................................................................................................................................................................16
4.1 PRELIMINARY CONTROLS................................................................................................................................................................. 16
4.2 FUEL-MINDER USER MANUAL..........................................................................................................................................................16

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4.2.1 SYSTEM COMPONENTS................................................................................................................................................................. 16
4.2.2 OVERVIEW OF FEATURES.............................................................................................................................................................. 16
A)CLOSED LOOP FUEL MANAGEMENT SYSTEM................................................................................................................................16
B)FAULTY O2 SENSOR DETECTION.................................................................................................................................................... 16
C)BUILT-IN FUEL LOCKOFF CONTROLLER.......................................................................................................................................... 16
D)EMISSIONS WARNINGS AND SHUTDOWN .................................................................................................................................... 16
E)DUAL HOUR METERS..................................................................................................................................................................... 17
F)BATTERY VOLTMETER ...................................................................................................................................................................17
G)ENGINE TACHOMETER.................................................................................................................................................................. 17
H)OB TIMER...................................................................................................................................................................................... 17
I)PASSWORD PROTECTION.............................................................................................................................................................. 17
J)SERVICE ALERTS ............................................................................................................................................................................ 17
K)SLEEP MODE ................................................................................................................................................................................. 17
4.2.2.1 MAIN MENU NAVIGATION AND USE.......................................................................................................................................... 17
A)MAIN MENU..................................................................................................................................................................................17
B)LED ALERTS &RESETTING SERVICE INTERVALS ............................................................................................................................. 18
4.2.2.2 OPTIONS MENU NAVIGATION AND USE .................................................................................................................................... 18
4.2.2.3 SAFETY INFORMATION .............................................................................................................................................................. 19
4.3 WATER FLOW CONTROL SYSTEM..................................................................................................................................................... 20
4.4 ADJUSTING AND MOUNTING TOOLS ............................................................................................................................................... 21
4.5 VACUUM CONNECTION...................................................................................................................................................................21
4.6 USE HORIZONTAL PROPANE TANK................................................................................................................................................... 22
4.7 CONTROL BOARD............................................................................................................................................................................. 22
4.8 STARTING THE MACHINE ................................................................................................................................................................. 22
4.9 OPERATING THE MACHINE ..............................................................................................................................................................23
4.10 STOPPING THE MACHINE............................................................................................................................................................... 23
5. TOOLS AND ACCESSORIES..............................................................................................................................................................24
6. POPULAR TOOLS............................................................................................................................................................................25
7. MAINTENANCE AND INSPECTION..................................................................................................................................................26
REMARK................................................................................................................................................................................................. 26
7.1 CLEANING ........................................................................................................................................................................................ 26
7.2 CHECK HOURLY ................................................................................................................................................................................26
7.3 CHECK DAILY ....................................................................................................................................................................................26
7.4 CHECK AND REPLACE AFTER THE FIRST 8WORKING HOURS............................................................................................................ 26
7.5 CHECK AND REPLACE AFTER THE FIRST 15 WORKING HOURS.......................................................................................................... 26
7.6 CHECK AND REPLACE EVERY 50 WORKING HOURS ..........................................................................................................................27
7.7 CHECK AND REPLACE EVERY 200 WORKING HOURS ........................................................................................................................ 27
7.8 CHECK AND REPLACE EVERY 400 WORKING HOURS ........................................................................................................................ 27
7.9 VACUUM..........................................................................................................................................................................................27
7.10 WATER LEAKS................................................................................................................................................................................. 27
7.11 MECHANICAL PARTS ......................................................................................................................................................................27
8. TROUBLESHOOTING ......................................................................................................................................................................28
8.1 ENGINE ............................................................................................................................................................................................ 28
8.2 CHECKING AND CHANGING OIL ....................................................................................................................................................... 29
8.3 DISMOUNTING/MOUNTING THE GUARD ........................................................................................................................................ 29
8.4 SEPARATING THE HEAD FROM THE CARRIAGE................................................................................................................................. 29
8.5 DISMOUNTING/MOUNTING THE ENGINE........................................................................................................................................ 33
8.6 REPLACING THE CLUTCH..................................................................................................................................................................34
8.7DISMOUNTING TOOL HOLDER TO CHANGING V-RINGS AND FELT-RINGS........................................................................................ 34
8.8 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT...................................................35

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8.9 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN........................................................................................................... 36
8.10 MOUNTING NEW PLANETARY CHAIN ............................................................................................................................................ 36
8.11 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER .................................................................... 38
8.12 REPLACING PULLEY UNITS.............................................................................................................................................................. 38
8.13 MOUNTING THE BELT .................................................................................................................................................................... 40
8.14 CHECKING THE TENSION OF THE BELT ...........................................................................................................................................41
9. DISPOSAL ......................................................................................................................................................................................41
10. MANUFACTURER’S CONTACTS ....................................................................................................................................................41
11.EMISSION CONTROL WARRANTY STATEMEN ...............................................................................................................................42
12. SPARE PARTS...............................................................................................................................................................................44
ASSEMBLY AND PARTS SPECIFICATIONS.............................................................................................................................................. 44
1. LAVINA® 20GE GENERAL PARTS.........................................................................................................................................................44
2LAVINA® 20GE BUMPER...................................................................................................................................................................... 44
3. LAVINA® 20GE VACUUM HOSE......................................................................................................................................................... 45
4. LAVINA® 20GE CONTROL BOARD.......................................................................................................................................................45
5. LAVINA® 20GE CONTROL BOARD WITH THROTTLE CABLE.............................................................................................................. 45
6. LAVINA® 20GE CARRIAGE ...................................................................................................................... ERROR!BOOKMARK NOT DEFINED.
7. LAVINA® 20GE WATER PUMP................................................................................................................................................................. 48
8.LAVINA® 20GE WATER BALL VALVE ....................................................................................................................................................48
9. LAVINA® 20GE WATER PUMP REGULATOR........................................................................................................................................48
10. LAVINA® 20GE WATER TANK .......................................................................................................................................................... 49
11. LAVINA® 20GE ENGINE BASE PARTS.................................................................................................................................................50
12. LAVINA® 20GE GARD ASSEMBLY...................................................................................................................................................... 50
13. LAVINA® 20GE PLANETARY DRIVE PARTS.........................................................................................................................................51
14. LAVINA® 20GE TOP COVER ASSEMBLY.............................................................................................................................................51
15. LAVINA® 20GE BOTTOM COVER PARTS 1.........................................................................................................................................52
16. LAVINA®20GE TOOL HOLDER PARTS/................................................................................................................................................... 52
17. LAVINA® 20GE BOTTOM COVER PARTS 2.........................................................................................................................................53
18. LAVINA® 20GE PULLEY UNITS.......................................................................................................................................................... 54
19. LAVINA® 20GE KAWASAKI FS481V ENGINE PARTS...........................................................................................................................54
20 .LAVINA® 20GE DRIVING PULLEY UNIT PARTS .................................................................................................................................. 55