
Superabrasive Owner’s Manual – Lavina® 32GE 6/2020
4
WARRANTY AND RETURNS ......................................................................3
1. GENERAL INFORMATION......................................................................5
MANUFACTURER......................................................................................5
GENERAL DESCRIPTION............................................................................5
MACHINE CHARACTERISTICS....................................................................5
LAVINA®32GE MAIN DESIGN....................................................................5
ENVIRONMENTAL CONDITIONS...............................................................6
VACUUM CONNECTION ...........................................................................6
TECHNICAL DATA .....................................................................................6
VIBRATIONS .............................................................................................6
NOISE EMISSIONS.....................................................................................6
LABEL DATA..............................................................................................6
CUSTOMER SERVICE.................................................................................6
2. SAFETY ISTRUCTIONS ...........................................................................7
RECOMMENDED USE ...............................................................................7
PROHIBITED USE ......................................................................................7
PREPARATION FOR WORK........................................................................7
PROTECTION DEVICES..............................................................................7
ARREST FUNCTIONS .................................................................................7
SAFE USE..................................................................................................7
PROPANE SAFETY.....................................................................................7
FIRE SAFETY..............................................................................................7
EMISSIONS ...............................................................................................7
HAZARD COMMUNICATION.....................................................................8
LOCAL AGENCIES AND..............................................................................8
REGULATIONS ..........................................................................................8
RESIDUAL RISKS........................................................................................8
BEFORE YOU BEGIN..................................................................................8
OPERATING MACHINE..............................................................................9
AFTER WORK IS COMPLETED ...................................................................9
THE WORK AREA......................................................................................9
PERSONAL PROTECTIVE EQUIPMENT (PPE)..............................................9
TESTING ...................................................................................................9
OPERATOR ...............................................................................................9
PROPANE CYLINDERS ...............................................................................9
REFUELLING CYLINDERS.........................................................................10
STORAGE CYLINDERS..............................................................................10
TRANSPORTING CYLINDERS ...................................................................10
3. HANDLING AND TRANSPORTATION ...................................................10
POSITIONING THE HANDLE ....................................................................10
USING THE STEERING BRACKET..............................................................10
FLIPPING THE MACHINE UP ...................................................................11
HANDLING WEIGHTS..............................................................................11
HANDLING THE GUARD..........................................................................12
DISMOUNTING THE GUARD...................................................................12
THIRD WHEEL.........................................................................................12
LIFTING...................................................................................................13
STORAGE................................................................................................13
4. OPERATION ........................................................................................13
4.1 PRELIMINARY CONTROLS.................................................................13
4.2 CONTROL OF THE WATERFLOW.......................................................13
WATER FLOW CONTROL SYSTEM...........................................................13
4.3 ADJUSTING AND MOUNTING TOOLS................................................14
4.5 CONTROL BOARD .............................................................................15
FUEL-MINDER USER MANUAL................................................................16
System Components ..............................................................................16
Overview of Features .............................................................................16
Faulty O2 Sensor Detection....................................................................16
Built-in Fuel Lockoff Controller ..............................................................16
Emissions Warnings and Shutdown .......................................................16
Dual Hour Meters...................................................................................16
Battery Voltmeter ..................................................................................16
Engine Tachometer................................................................................16
Job Timer ...............................................................................................16
Password Protection ..............................................................................16
Service Alerts .........................................................................................16
Sleep Mode............................................................................................17
Main Menu Navigation and Use.............................................................17
Main Menu ............................................................................................17
LED Alerts & Resetting Service Intervals ................................................17
Options Menu Navigation and Use ........................................................17
Options Menu.........................................................................................17
Safety Information..................................................................................18
4.6 STARTING THE MACHINE..................................................................18
4.7 OPERATING THE MACHINE...............................................................18
4.8 STOPPING THE MACHINE..................................................................18
5. TOOLS AND ACCESSORIES...................................................................18
TOOL HOLDER KEY..................................................................................18
SECURITY PLATE FOR QUICKCHANGE PADS............................................18
6. POPULAR TOOLS.................................................................................19
7. MAINTENANCE AND INSPECTION.......................................................20
REMARK..................................................................................................20
CLEANING...............................................................................................20
CHECK DAILY...........................................................................................20
CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS..................20
CHECK AND REPLACE EVERY 50 WORKING HOURS ................................20
RECOMMENDED OIL CHANGE INTERVALS..............................................20
CHECK EVERY 200 WORKING HOURS .....................................................20
CHECK EVERY 400 WORKING HOURS .....................................................21
VACUUM ................................................................................................21
WATER LEAKS.........................................................................................21
MECHANICAL PARTS...............................................................................21
ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL
CONTROL SYSTEM ..................................................................................21
8. TROUBLESHOOTING ...........................................................................23
INDEX OF PROBLEMS AND SOLUTIONS ..................................................23
8.1 ENGINE.............................................................................................23
8.2 CHECKING AND CHANGING OIL........................................................23
8.3 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT
RINGS .....................................................................................................23
8.4 DISASSEMBLING AND MOUNTING TOOL HOLDERS TO CHANGING
BUFFERS AND ELASTIC ELEMENT............................................................24
8.5 SEPARATING THE HEAD FROM THE CARRAGE..................................25
8.6 DISMOUNTING/MOUNTING THE ENGINE AND CHANGE BELT .........27
8.7 REPLACING THE CLUTCH...................................................................27
8.8 CORRECTING SAG OF USED PLANETARY CHAIN................................28
8.9 MOUNTING NEW PLANETARY CHAIN...............................................28
8.10 REPLAING THE FRONT KEY JOINT OF THE PLANETARY PULLEY.......29
8.11TENSIONING AND REPLACING THE TRANSMISSION BELT................30
8.12 REPLACING THE PULLEYS................................................................31
8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL
CHAIN WHEEL AND PLANETARY TENSIONER..........................................31
9. DISPOSAL............................................................................................32
10. MANUFACTURER’S CONTACTS .........................................................32
11. SPARE PARTS ....................................................................................33
11.1 LAVINA®32GE GENERAL PARTS ......................................................33
11.2 LAVINA®32GE MISTING NOZZLE SUPPORT L32GE ..........................33
11.3 LAVINA®32E MISTING NOZZLE LEFT SUPPORT ...............................33
11.4 LAVINA®32E THIRD WHEEL..........................................................34
11.5 LAVINA®32E FRONT FRAME PARTS ................................................34
11.6 LAVINA®32GE CARRIAGE ..............................................................36
11.7. LAVINA®32GE FRAME AND STEERING BRACKET PARTS..............37
11.8 LAVINA® 32RE WATER TANK........................................................37
11.9 LAVINA® 32GE WATER INSTALLATION.........................................38
11.10 LAVINA® 32GE WATER BALL VALVE..............................................38
11.11 LAVINA®32GE WATER PUMP PARTS.............................................38
11.12 LAVINA®32GE TOP COVER AND MOTOR SUPPORT PARTS ...........39
11.13 LAVINA® 32E GUARD ASSEMBLY ..................................................39
11.14 LAVINA® 32GE PLANETARY CHAIN PARTS.....................................40
11.15 LAVINA® 32E TOP COVER..............................................................40
11.16 LAVINA® 32GE BOTTOM COVER PARTS........................................40
11.17 LAVINA®32GE TOOL HOLDER PARTS /see also fig.8.4.13/ ............41
11.18 LAVINA® 32GE TRANSMISSION BELT PARTS .................................41
11.19 LAVINA® 32GE CENTRAL SHAFT BEARNING PARTS.......................42
11.20 LAVINA® 32RE DRIVING PULLEY UNIT PARTS................................42
11.21 LAVINA® 32RE PLANETARY TENSIONING UNIT .............................42
11.22 LAVINA®32GE CONTROL BOARD PARTS .......................................43
11.23 LAVINA® 32GE THROTTLE CABLE Assembly..................................43
11.24 LAVINA® 32GE ENGINE PARTS......................................................44
12.Emission Control Warranty Statement..............................................45