
Superabrasive User Manual Original Language Lavina®30LEU 10/2020
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LAVINA ELITE L30LEU.................................................................. 1
1. GENERAL INFORMATION................................................................. 4
1.1 MANUFACTURER........................................................................... 4
1.2 GENERAL DESCRIPTION ................................................................. 4
1.3 ENVIRONMENTAL CONDITIONS..................................................... 4
1.4 VACUUM CONNECTION................................................................. 4
1.5 LAVINA® 30LEU MAIN COMPONENTS............................................ 4
1.6 TECHNICAL DATA .......................................................................... 6
1.7 VIBRATIONS.................................................................................. 6
1.8 CE-CERTIFICATION......................................................................... 6
2. SAFETY INSTRUCTIONS.................................................................... 7
RECOMMENDED USE .......................................................................... 7
PROHIBITED USE................................................................................. 7
PROTECTION DEVICES......................................................................... 7
ARREST FUNCTIONS............................................................................ 7
SAFE USE ............................................................................................ 7
RESIDUAL RISKS.................................................................................. 7
BEFORE YOU BEGIN ............................................................................ 7
OPERATING MACHINE ........................................................................ 7
THE WORK AREA................................................................................. 8
PERSONAL PROTECTIVE ...................................................................... 8
EQUIPMENT (PPE)............................................................................... 8
3. HANDLING AND TRANSPORTATION ..................................................... 8
3.1 ADJUSTING THE HANDLE............................................................... 8
3.2 TURNING THE MACHINE FROM WORKING TO TOOL MOUNTING
POSITION............................................................................................ 9
3.3 LIFTING ......................................................................................... 9
3.4 STORAGE ...................................................................................... 9
4. OPERATION......................................................................................... 9
4.1 PRELIMINARY CONTROLS .............................................................. 9
4.2 WATER FLOW CONTROL SYSTEM................................................. 10
4.3 ADJUSTING AND MOUNTING TOOLS ........................................... 11
4.4 VACUUM CONNECTION............................................................... 11
4.5 CONTROL BOARD........................................................................ 12
4.6 STARTING THE MACHINE............................................................. 12
4.7 OPERATING THE MACHINE.......................................................... 12
4.8 STOPPING THE MACHINE............................................................. 12
5. TOOLS AND ACCESSORIES ............................................................. 13
6. POPULAR TOOLS ........................................................................... 14
7. MAINTENANCE AND INSPECTION.................................................. 15
CLEANING......................................................................................... 15
CHECK DAILY.................................................................................... 15
CHECK EVERY 200 WORKING HOURS................................................. 15
CHECK EVERY 400 WORKING HOURS................................................. 15
VACUUM .......................................................................................... 15
WATER LEAKS ................................................................................... 15
MECHANICALPARTS ......................................................................... 15
ELECTRICAL SYSTEM.......................................................................... 16
LAVINA® 30LEU ELECTRICAL SCHEMES WITH YASKAWA INVERTER.... 16
LAVINA® 30LEU ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN
CIRCUIT TERMINALS.......................................................................... 17
8. TROUBLESHOOTING...................................................................... 18
INDEX OF PROBLEMS AND SOLUTIONS.............................................. 18
8.1 SEPARATING THE HEAD FROM THE CARRIAGE ............................. 18
8.2 DISMOUNTING/MOUNTING THE GUARD..................................... 20
8.3 REPLACING POWER CORD AND PLUGS......................................... 20
8.4 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGING V-
RINGS AND FELT-RINGS..................................................................... 20
8.5 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND ELASTIC ELEMENT....................................................... 21
8.6 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN......... 22
MOUNTING NEW PLANETARY CHAIN ............................................... 22
8.7 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND
PLANETARY TENSIONER .................................................................... 23
8.8 TENSIONING AND REPLACING THE BELTS..................................... 24
8.9 REPLACING THE DRIVEN PLANETARY GEAR (SPROCKET)............... 26
8.10 REPLACING THE PULLEY UNITS................................................... 26
8.11 REPLACING THE PLANETARY UNIT.............................................. 27
8.12 MOTOR CONNECTION ............................................................... 27
8.13 FAULT DIAGNOSIS INVERTER YASKAWA V1000.......................... 28
9. DISPOSAL...................................................................................... 30
10. MANUFACTURER’SCONTACTS..................................................... 30
11. SPARE PARTS............................................................................... 31
ASSEMBLY AND PARTS SPECIFICATIONS ............................................ 31
1. LAVINA®30LEU GENERAL PARTS ................................................... 31
2. LAVINA® 30LEU BUMPER............................................................. 31
3. LAVINA® 30LEU TOP COVER 1 PARTSERROR! BOOKMARK NOT
DEFINED.
4. LAVINA®30LEU GARD ASSEMBLY ................................................. 32
5. LAVINA®30LEU TOP COVER ASSEMBLY......................................... 32
6. LAVINA® 30LEU BOTTOM COVER 1 PARTS..................................... 33
7. LAVINA® 30LEU PLANETARY DRIVE PARTS .................................... 34
7.1. LAVINA® 30LEU PULLEY UNIT ASSEMBLY.................................. 35
8. LAVINA® 30LEU BOTTOM COVER 2 PARTS..................................... 35
9. LAVINA®30LE TOOL HOLDER PARTS .............................................. 36
10. LAVINA® 30LEU CARRIAGE PARTS 1............................................ 36
11. LAVINA® 30LEU CARRIAGE PARTS 2............................................ 37
12. LAVINA® 30LEU CARRIAGE PARTS 3............................................ 37
13. LAVINA® 30LEU WATER TANK................................................... 38
14. LAVINA® 30LEU WATER BALL VALVE ........................................... 38
16. LAVINA® 30LEU WATER PUMP .................................................. 39
17. LAVINA® 30LEU WATER INSTALLATION..................................... 39
11.9 CONTROL BOARD ASSEMBLY ..................................................... 40