Superfeed SC91T Quick start guide

OPERATIONAL MANUAL
FOR
CONTROLLER SC91T
www.fujicon.com.sg 1

Contents
Page
1. Introduction 1
2. Precaution 2
3.Specifications 3
4.Features 4
5. Input/Output circuit 5
6. Control Panel and function 7
7.Preparation 9
8.Operation 10
9. Controller layout 11
www.fujicon.com.sg 2

1. Introduction
Thank you for your purchase purchasing Superfeed products. For correct operation
of the controller, read the operational manual carefully before use, and ensure
execution of safe work through correct operation. You are requested to keep the
operation manual carefully after read.
This is an all in one ultimate solution to all controller need. It is a 9 in 1 controller.
It has 9 functions which out beat the other controller in the current market.
The functions are:-
1. Input Voltage Selection
2. NPN or PNP Selection for Sensor
3. NC or NO Operation Selection
4. 3 kHz or 6 kHz Frequency Selection
5. Adjustable On/Off Delay Timing
6. Adjustable Gain
7. Adjustable Output Voltage
8. Dry Contact
9. Special Indicator Light (Red/Green)
www.fujicon.com.sg 3

2. Precautions
Note to Users
Part feeder is a heavy weight machine, so that movement, setting up and installation,
must be done by equipment in order to avoid injury.
Control system consists of different type of controllers and devices. Adjustment and
maintenance must be preceded in accordance to the manual of each controller.
Feeder manufacturer is not responsible for any machine trouble or human injury
caused by the parts feeder after being modified or additionally processed by a third
party other than the manufacturer after delivery.
Specifications and contents of this manual are subject to change without any
obligation part of the manufacturer.
DANGER: Electric shock!!
Turn OFF primary power source, before any wiring and maintenance.
DANGER: Electric shock!! Connect the grounding wire (green/yellow) before
setting up.
Caution: Never make short circuit between input and output wire.
Caution: Be sure to make wiring for AC115V/AC230V
Single phase (Brown and blue wire for power, green/yellow for
grounding)
www.fujicon.com.sg 4

3. Specifications
3-1. Model SC91T Controller Specification
Power Input Voltage 115Vac or 230Vac
Source Output Voltage 100Vac or 200Vac
Control Sensor Input 12V NPN or 12V PNP
Internal Switch 1 Selects Input Voltage (115Vac or 230Vac)
Mode Switch 2 Selects Sensor (NPN or PNP)
Selection Switch 3 Selects Operation (NC or NO)
Switch 4 Selects Frequency (3kHz or 6kHz)
External VR1 Adjusts OFF Delay
Setting VR2 Adjusts ON Delay
VR3 Adjusts GAIN
VR4 Adjusts Output Voltage Control
Status Dry Contact Shorted-Circuit when Feeder is Active
Indicator Red – Feeder Inactive
Light Green – Feeder Active
Housing Dimension (97.5 x 47 x 150)mm (L X B X H)
Case Material Metal
www.fujicon.com.sg 5

4. Features
4-1. Run and Stop Control.
It is control by the ON/OFF switch and/or external sensor.
4-2. Selectable Input Voltage (SW1)
Select AC230V/115V using SW1.
4-3. Selectable NPN/PNP Sensor Input (SW2)
Select either NPN or PNP sensor using SW2.
4-4. Selectable NC or NO Operation (SW3)
Sensor Deactivate Activate
NO Feeder stop Feeder run
NC Feeder run Feeder stop
*In NC operation the feeder will be active when the power is turn ON.
4-5. Selectable Frequency (SW4)
Select either 3 kHz or 6 kHz using SW4. 3 kHz is half-wave frequency while
6 kHz is a full-wave frequency.
4-6. Adjustable ON/OFF Timer
ON/OFF delay timer can be processed against sensor input.
4-6-1. OFF Delay (VR1)
The off delay is used to turn the feeder off, in the adjusted time.
Example: If the off delay is set to 5sec. While the feeder is active, if the
sensor detects anything for 5sec it will turn the feeder off.
4-6-2. ON Delay (VR2)
The on delay is used to turn the feeder on, in the adjusted time.
Example: If the on delay is set to 5sec. While the feeder is not active, if the
sensor detects nothing for 5sec it will turn the feeder on.
4-7. Adjustable GAIN (VR3)
Adjust GAIN potentiometer to control output voltage range to obtain
optimum performance.
4-8. Adjustable Output Control Voltage (VR4)
Adjust the output control voltage (0-10) clockwise to increase output voltage.
4-9. Operating Dry Contact Status Output
Shorted-circuited when feeder is active.
4-10. Indicator Light
Turns green when feeder is active, turns red when feeder is inactive.
www.fujicon.com.sg 6

5. Input/Output
5-1. Connection
Connect terminal with:
•0V
•12V
•SIG
(Connection in next page (A))
FUSE Holder
(2.5A, 250V)
(Insert fuse here)
Connect terminal with:
•Live input (Brown) and
output
•Neutral input (Blue) and
output
•Ground input
(Green/Yellow)and output
•Out 1 and Out 2
(Connection in next page (B))
www.fujicon.com.sg 7

5-2. Terminal Connection
5-2-1. Sensor terminal (A)
5-2-2. Terminal (B)
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5-3. Picture Illustration
Live wire
(Brown) NC/NO jumper
(SW3)(Do not
remove)
Neutral wire
(Blue)
Earth wire
(Green/Yellow)
To feeder NPN/PNP jumper
(SW2)(Do not
remove)
SW1 SW2 SW3 J2 (0V) J2 (12V) J2 (IN)
Without
sensor
operation
Select
115V or
230V
NPN
(align
jumper
to the
right)
NO
(align
jumper
to the
right)
NA NA NA
Table 5.1
Note that with the above default setting without the operation of a sensor, the output
(vibratory parts) will start to vibrate as soon as the power is TURN ON. Turning the
ON delay in the clockwise direction increases the time needed to turn on the output
upon power on.
It is also advisable to proceed with the fine tunning of the ON delay to start the
output immediately before any sensor is connected. When this is achieved, it will
therefore be a guide to gauge how much to turn in order to achieve the desired delay
operation when the sensor is connected.
In the event of operation with a sensor, please connect the sensor wires to J2 as
illustrated in the picture above.
Jumper (SW2) shall be selected to NPN or PNP according to the sensor used.
NC/NO (SW3) shall be selected according to the operation requirement.
115V / 230V
selection
(SW1)
Sensor wiring
terminal (J2)
0V-Blue
12V-Brown
IN-Black
Feeder
monitoring
output
www.fujicon.com.sg 9

6. Control Panel and Function
6-1. Front Panel
OFF D. (Set the
appropriate delay
OFF timing)
ON D. (Set the
appropriate delay
ON timing)
ON/OFF Switch
(Switching power
on and off)
GAIN (To control the
out
p
ut volta
g
e ran
g
e
)
Output Voltage
Control (VR4, to
control output
voltage from 0-10)
Indicator light
(Indicate
power is on)
Mounting /
dismounting
screw
(x 2)
Mounting hole
www.fujicon.com.sg 10

6-2. Mode Selection
Switch 3 (Select
NO or NC
operation)
Switch 2 (Select NPN or
PNP sensor selection)
Switch 4 (Select
3kHz or 6kHz
frequency selection)
Switch 1 (Select input
voltage 230Vac or 115Vac)
www.fujicon.com.sg 11

7. Preparation
7-1. Turn OFF all the power.
7-2. Dismount the front panel by unscrewing the mounting/dismounting screw in
the anti-clockwise direction.
7-3. Connect sensor to 12V, SIG and 0V terminal.
Commonly used colour code of wires are 0V=Blue, 12V=Brown and
SIG=Black.
7-4. Connect cable of feeder to controller.
Connect to output cable of the controller to the feeder input cable. Be
particularly aware of live, neutral and earth connection respectively.
7-5. Connect power cable to controller.
Terminal AC power supply according to the selected AC voltage (230Vac or
115Vac) to get ready.
7-6. Connect fuse in the fuse holder.
Insert the fuse properly in the fuse holder in which both side of the fuse must
be in contact with the fuse holder.
7-7. Sensor
Insert the fiber optic cable to the fiber-optic photoelectric sensor.
7-8. Select SW1 for input voltage.
Check what the power supply voltage is and adjust to the correct setting.
7-9. Select SW2 for PNP or NPN sensor.
Check whether the sensor is a PNP sensor or NPN sensor.
7-10. Select SW3 for NC or NO operation.
Check whether you want your feeder to run when sensor is activated or
deactivated.
7-11. Select SW4 for 3 kHz or 6 kHz frequency selection.
Choose 6 kHz for full-wave frequency or 3 kHz for half-wave frequency.
7-12. Check input and output cables for grounding with multimeter to ensure safety.
7-13. Check and tighten all incoming and outgoing cables termination.
7-14. Mount the front panel by screwing the mounting/dismounting screw in the
clock-wise direction.
www.fujicon.com.sg 12

8. Operation
8-1. ON/OFF Control
Switch ON to power the controller.
8-2. Adjust VR1 (OFF D.) for Correct Delay Off Timing.
The off delay knob in the front panel is use to control the delay off timing
when the sensor detects.
8-3. Adjust VR2 (ON D.) for Correct Delay On Timing.
The on delay knob in the front panel is use to control the delay on timing when
the sensor detects.
8-4. Adjust VR3 (GAIN) to Control Output Voltage Range.
Tune the gain potentiometer in the front panel to control the output voltage
range. Adjust VR4 to mid range example ‘5’ turn VR3 to obtain optimum
performance.
8-5. Adjust VR4 (Output Voltage Control) to Control Output Voltage.
The output voltage control in the front panel is use to control the output
voltage. By turning clockwise the voltage will increase from 0 to 10.
8-6. Observe Indicating Light
The indicating light turns on only when the controller power is on. Red
indicates feeder is inactive, green indicates feeder active.
www.fujicon.com.sg 13