Superior DS-36RN User manual

Installation
And Operating
Instructions
For Superior's
Discovety Series
Sealed Combustion
WARNING: IMPROPER INSTALLATION
ADJUSTMENT, ALTERATION, SERVICI
OR MAINTENANCE CAN CAUSE INJURY
OR PROPERTY DAMAGE. REFER TO THIS
MANUAL. FOR ASSISTANCE OR AODI.
TIONALINFORMATION CONSULTAIIUALI-
FIE0 INSTALLER, SERVICE AGENCY OR
THE GAS SUPPLIER.
FOR YOUR SAFETY
Natural Gas Models
DS-36RN
Propane Models
DS-36RP
Decorative Gas
Appliance
And Termination
Components
DSR-EXT12
DSR-EXT6
DSR-HTK
EL
B-45
What to do ifyou smell gas:
11- Do not try to light any appliance.
I
Do not touch any electrical
switches. Do not use any phone in
your building.
Immediately call your gas sup-
plier from a neighbor's phone.
Follow the gas supplier's instruc-
tions.
Ifyou cannot reachyour gas sup-
plier, call the fire department.
Donotstoreorusegasoline orother
flammable vapors or liquids inthe
vicinity of this or any other appli-
ance.
PLACES ARE VENTED DECORATIVE GAS
APPLIANCES. DO NOT BURN WOOD OR
Due to high temperatures, the ap-
pliance should be located out of
traffic and away from furniture or
drapes. Do not place clothing or
other materials on or near the ap-
pliance.
I
PLEASE RETAIN THlS MANUAL FOR FUTURE
REFERENCE. I
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I TABLE 0,F CONTENTS
-
......................................
lntroduct~on page 2
.........................
General information page 2
Location and clearances
.................. page 3
Installation ..................................... a 3
Framing dimensions ........................ page 3
......................
Appliance dimensions page 5
..................
Outside wall termination page 6
Gas connections
........................... -...page 8
....................
High elevation derating page 8
....................
Finishing requirements page 10
......................................
Accessories page 11
...........................
Operation and care page 11
Maintenance age 11
Partslcomponents
.......................... page 12
Troubleshooting guide
..................... page 13
Replacement parts list
..................... page 14
.......................
Liahtino instructions paqe 16
. .
Warranty.
-I
I TYPICAL INSTALLATION
This installation manual will help you obtain a
safe,
efficient, dependable installationfor your
fireplace and vent system. Please read and
understand these installation instructions be-
fore beginningyour installation.
INTRODUCTION
The DS-36Risasealed combustion, alr circu-
lating, gas appliance for residential applica-
tions. The unit is designed such that combus-
tion air (intake) is taken directly from outside
the structure while combustion gases are dis-
charged to the outside.
The appliance must be installed on an outslde
wall using a DSR-HTK Vent Termination Kit.
Extension pipe andlor 45Vlbow sections ac-
commodate varying wallthickness
and corner
1 (diagonal) installations.
Operation is achieved through an automatic
pilot valve with a millivolt operated relay and
piezo ignition system. No external electrical
power is required.
This appliance complies with National Safety
Standardsand is tested and listed by Warnock
Hersey International lnc. to ANSI
Z21.50b -
1990 as a vented decorative gas appliance.
(In
Canada,CAN/CGA-2.22-M89.lR:41-1991
IR 643-1992, and CANICGA-2.17-M91).
2 1 Figure 1
NOTE DiAcRAMs 8 UusrnArIoUsUoT To SCALE
Installation mustconformtolocal codes. Inthe
absence of local codes, installation mustcom-
ply with the current National Fuel Gas Code,
3
ANSI 2223.1. 1992. (In Canada, the current
CAN-1 8149 installation code.)
Donotanempttoalterormoditytheconstmc-
tion of the fireplace or its components. Any
modification or aiteration may void the war-
ranty, certification and approvals of this unit.
GENERAL INFORMATION
Note:
Installation and repair should be per-
formed by a qualified sennceperson.
The appiianceshould be inspectedannually by
a oualified orofessionai service oerson. More
frequent lnipections and cleanings may
by
required due to excessive lint from carpeting,
bedding material. etc.
It is imperative that the
control compartment, burners and circulating
air passagewaysoftheappllance bekeptclean.
Provide adequate clearancesaround air open-
ings and adequate accessibility clearance for
service and proper operation. Never obstruct
the front openings of the appliance.
Thlsappliance 1s deslgnedtooperateonnatural
-
or propane gas only The use of other fuels or
comb~nat~onof fuels will degrade the perfor-
.
manceof thls system
Input of appliance is 21,000 BTUiHR for both
natural and propane gases.
A 118' NPT plugged tap isprovided on the gas
control valveadjacent to the outletto the main
burner fortest gage connection.
Mtn~muminlet gas pressure is4.5incheswater
column for natural gas and 11 Inches water
column for propane for the purpose of input
adjustment.
Maximuminletgassupplypressureis7.Oinches
water column for natural gas and 13.0 inches
water column for propane.
The appliance must be isolated from the gas
supply plpingsystem (by closing itsindividual
manual shut-off valve) during any pressure
testing of the gas supply piplng system at test
pressures equal to or less than 112 psig (3.5
kPa).
The applianceand its individual shut-off vaive
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures in excess of 112
-'
psig (3.5 kPa).
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Do not use this appliance if any part has been
- under water, Immediately call a qualified ser-
vice technician to inspect the appliance and to
replace any pans of the control system that
have been under water.
ASSEMBLY STEPS
The typical sequence of installation foilows.
however,each installation isunique resultingin
variations to those described.
This appliance must be vented through an
1. Construct applianceframing
outside wall and must not be connected to a
If the appliance is to be elevated above floor
level, a soiid continuous platform must be
constructed.
chimney or flue sewing a soiid fuel burning
appliance.
LOCATIONAND CLEARANCES
The header may rest on the top metalspacers.
but must not be notched to fit around them.
2. Routegassupply linetoappliance location.
3. Position appliance and install the vent ter-
mination.
On flatwall installations.two (2) studs (on
16'
centers. as illustrated) should be provided at
the rearstructuretoaccommodate installation
of the vent termination.
Inselecting the location, the estheticand func-
4. Make connection gas Supply and install
FRAMING DIMENSIONS
tional uses of the aonliance are orimaw con- the log and burner assembly.
, . , ~~
cerns.However,theventlocation andaccessto
the fuel supply are also important. Consider-
ation should be giventotraffic ways, furniture.
draperies, etc., due to elevated surface tem-
peratures. The location should also be free of
electrical or plumbing lines. Building codes
limit vent location in specific areas. Generally,
a Vent may not be located above. or within 6'
(1.8 m)ofa gas regulator. Referto FigureGfor
exterior vent location limitations. Check local
codes for requirements.
Minimum clearanceslo combustibles are:
,- Appliance sides and back - 0"
floor - 0"
adjacent wall - 0'
celiing - 37-112' (95 3 cm)
Vent top
- 3' (76 mm)
sides
- 1-314" (44 mm)
bottom
- 1' (25 mm)
The vent musthaveaminimum Of3"Clearance
to any overhead combustible projection of
2-112" or less. Maintain
12' clearance from
projections exceeding the 2-112" (Reference
Figure2 ) .
+-. Figure 2
5. Installtheoperating controlswitchandbring
inelectrical service lineforforced air circu-
lating fan (optional equipment).
6. install giass panel assembly.
7. Finish enclosure walls and trim.
8. Anachairlouversandioroptionaltrimpieces.
INSTALLATION
The applianceis shlppedwith the controis and
burner tray instailed and pre-wired. Remove
the shipping carton. exposing the front glass
panel.Loosenand removetwo (2) screws.with
springs,atthe upperieftandrighthandcorners
of the glass frame, tiit outward. then lilt to
removetheglass panel.Setthe panelasideand
protectfrominadvertentdamage.Retainscrews.
springs and washers for reassembly. Next.
remove the carton(s) packed inside the appii-
ance and also set these aside.
Step
1. Frame appliance enclosure as illus-
trated in
Figures 3 through 5,
Note: Theframeddeprh(21-3i8"froma framed
wall)mustalwaysbemeasuredfromafinished
surface. Ifawallcoveringsuchas drywall is to
be attached to the rear wall, then the 21-3/8~
must be measured from the drywallsurface. It
is important that this dimension be exact in
order far the vent term~nalkit to be connected
properly. Similarly. the 34-71.?
(491 framing
dimensionis importantforcornerventconnec-
t10ns.
The appliance should be mounted on a fully
supported base extending the full width and
depth oftheunit. Theappliance may be located
onornearconventional construction materials.
However,if installed on combustible materials,
Such as carpeting, vinyl tile, etc.. a metal or
wood barrier covering the entire bottom sur-
face must be used.
15. O.C.
l%.,i?
m* +
Outside Wall
Figure 3
Figure 4
I NOTE OWGRAMSb ILIU5TR*mONS WTTO SCALE I Figure 5
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EXTERIOR VENT CLEARANCE REQUIREMENTS
a= Air Supply Inlet
Cl= Vent Terminal
A r Area W)ma TminalIs Not Pennmed
I
A = clearanceabove grade, veranda, porch,deck, or balcony
12 inches(30 cm) minimum
B = clearanceto windowor door that maybeopened
U.S. - 9 inches (22.5 cm) minimum
Canada
- 12 inches (30 cm) minimum
C = clearanceto permanentlyclosedwindow - recommendedto
preventcondensationon window
U.S. - 9 inches (22.5 cm) minimum
Canada
- 12 inches(30 cm) m!nlmum
D = vertical ciearanceto soffitlocatedabove the terminal
verlaledsorl 18 rcnes 146 CT) ntnlmm
~nventate0 SOY '2 ncpes (46cn, T n ~1-n
F = clearanceto outsidecomer
12 inches (30cm) minimum
G = clearanceto insidecomer
U.S. - 6 inches (15.2 cm) minimum
Canada
- 2 feet (60 cm) minimum
H = not be installed above a metedregulatorassemblyor within
3feet (90 cm) horizontallyfrom thecenter line of the
regulator.
I
Note: Check localcodesorregulations for variations.
I = clearanceto service regulatorvent outlet
U.S. - 3 feet ( 90 cm) minimum
Canada - 6 feet (1.8 m) minimum
J = clearanceto air supply inletto buildingor Vle combustion
air inletto any other appliance.
non-mechanicalinlet:
US - 9 inches (22.5cm) minimum
Canada - 12 inches ( 30 cm) minimum
mechanical air supply:
6 feet (1.8 m) minimum
L = clearanceabove pavedsidewalk or paveddriveway located
on public propeq
7 feet (2.1 m)minimum
Note: A vent shall not terminatedirectlyabovea sidewalk
orpaveddnveway which islocatedbetween two (2) single
tami/y dwellingsandserves both dwellings.
M = clearance under veranda, parch,deck, or balconywhere
fullyopen on a minimumof two (2) s~desbeneaththe floor
12 inches (30cm) minimum
-1
Figure 6
NOE. OIAGRkLISd IUUSTUATIOIIS NOTTO SCALE
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-
APPLIANCE DIMENSIONS
Too View
, 4.1,4' ,-- Junction
1-l,Y -
BOX
Len Side FmnI View Rlphl
Side
Figure 7
NOTE OlAGRAMS & ILLUSBATIONS NOTTO SCALE
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Step2. Routea112'(13mm) blackirongasline
- alongthe leftsideframing. Driii clearancehole
as shown in
Figure 8.
MR
OSR-HTK
Termlnahon
- UT4. UT-12 Firertop I
,' Enensloor r Spacer
(32 mm)
Figure 8
Note: Installstubnippleaffer theunitis moved
into position.
Step3. InstallVent Termination, Extensions
and Elbows: Beforepositioningthe appliance,
determinethe need for extensionkits.
The DSR-HTK contains an external termina-
tion, connectors and a firestop that must be
-sed to clnnec: a~recrly:o 1-15applarc?Nhen
I luralwallthlcrtness soerween @ 102 nrr, ano
8' (203 mm). Additional extension kits are
required if the wall thickness exceeds 8"
(203 mm). Refer to the following charts.
Walt Thickness:
4'- 8' (102 mm - 203 mm)
No Extensions
To install the DSR-HTK kit, Attach both inner
and outer connectors to the inner and outer
appliancecollars with two
(2) #8 x 112' sheet
metalscrewspercollarthatare provided.Holes
in both the appliancecollars and the termina-
tion connectors properly locate these compo-
nents (Refer to
Figure 9 ). After attaching the
collars, positionthe appliance inits final loca-
tionso that the connectors extendthroughthe
exterior wall.
Note: Walls that exceed 6-I/. (765 mm) will
not permit
both collars to extend aN the way
through.
\\ Louts ConMdor.
Figure 9
'+\ lmr ~onnecmn
A pllance
!011am
FLATWALL INSTALLATIONS
Total ExteriorWall Thickness Extension Kit
Inches
EXT-6 EXT-12
204 - 356
14-20 356- 508 -
20-24 508 - 610
45" DIAGONAL INSTALLATIONS 1
Inches 1 MM I MT-fi EXT-12
4 8 1 in?-7M I - I -
Attachthefirestopspacerto theoutsidesurface
of the wail as shown in
Figure 9 and 10 The
termination housing must
be oriented with the
surfacemarked"TOP" upward.Alignthetermi-
nation extensiontubeswiththeconnectorsand
engage both inner and outer extension tubes
over bothconnectors. The DSR-HTKTermina-
tionrequiresthe application of aliberal bead of
high temperature caulking on the mounting
flanges to seal. Slide the termination inward
until the housing bottoms out at the exterior
wall surface. Secure the termination using 6d
nails at holes inthe upper and lower housing
flanges.
ExtensionKits (DSR-EXTGandlorDSR-EXT12)
are required when total wall thickness exceeds
8" (203 mm). These extensions must be at-
Figure 10
WallThickness: 8" - 18" (203 mm - 457 mm)
1
Thefoliowing instructionsareapplicableforthe
DSR-EXT6 Extensionwhen total exterior wall
tached tothe rear appliancecollars insteadof
thetermination connectors. The following pro-
cedure must befollowed. Aminimumof 1-11?
(38mm)overlap isrequiredforall connections.
Ihll:klless s o:?Neen 8'(203 mm! ano 12'(305
mm an0 !he DSZ-EX72Extels on wnen tnra
.
exterlorwall thlcknessis between8"(203 mm)
and
18' (457 mm).
A. InnerExtension -Measure 2-112" (63 rnm)
fromendof extensionaanddriIia3/32"(2.4mm)
hole. Slide inner connector, fromthe termina-
tion kit, over the extension and align hole in
connector with hole just drilled. Secure with a
R8 x 112' sheet metalscrew (provided).
B. Drill a second hole in the inner extension
using the opposite hole in the connector as a
template.Securewith the#8xtITsheet metal
screw provided.
C. Attachthe combined extensionand connec-
tor to the inner appliancecollar using the
#8 x
112' hex wash hd. screw provided with the
extension kit. Do nottighten screw as yet.
*
D. Slidethe outer extensionon the outerappli-
ance collar and tighten the screwto secure the
inner and outer extension (Referta
Figure 11).
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Figure 11
E. Measure2-114'(57 mm)fromtheend ofthe
outerextensionand drilla3132' (2.4 mm)hole.
Slide outer connector, from termination kit.
over the outer extension and align hole in
connector with hole just drilled in extension.
Secure with #8 x 112'sheet metal screw.
Note: Wheninstallingmorethanoneextension
to the appliance. the second extension con-
nectsto the firstextensioninthe samemanner
as thefirstextensfonconnects to !he appliance
collars.
InstallingElbows
For corner installations, install Model ELB-45
Elbowat the rear collar before positioning ap-
plianceintoframing. Slideinnerelbowoverthe
inner collar, orienting to align hole in bracket
with the upper hoie onthe collar (Figure 12).
Step
4. Install Remote Wall Switch - The
applianceis shippedwithall the internal wiring
completed at the factoly. Seiect a convenient
locationforthe remotewallswitchandconnect
the wiring found atthe appliance (Figure 14
1.
F. Drill3/32hole in oppositesideof extension,
using connector holeastemplate. Securewith
#8 x 112'sheet metal screw.
G. Follow same procedure as was outlined in
Step 3 for installingtermination.
WallThiCkneSS: 12"-24"(305 mm - 610 mm)
CAUTION: 00 NOT CONNECT THE REMOTE
SWITCHTO
A 120V SUPPLY.
Figure
12
Note: The elbow has two (2) brackets, one for
rightside offsetand the other for theleftside.
Align hole inthe upper bracket, install a X8-15
x 1/T sheet metal screw to hold the ~iece~
Figure 14
Step 5. A junction box is provided for the
installation of the FAK-1500 Forced Air Kit
(optional). Electrical power must be provided
together (not necessawtotighten). ~ei,slide to support the fan.
ThefollowinginstructionsareaPPlicableforthe
the outer elbow onto the outer collar, aligning
DSR-EXT6 Extension when total exterior wail the slot with the oreviouslv installed screw R0utea3-wire,l20VACpowerlinewithcontrol
thickness is between 12" (305 mm) and
14'
(356mm)andthe DSR-EXT12Extensionwhen
the total exterior wail thickness is between18"
(457 mm) and 24" (508mm)
A. Inner Extension
- Slide inner connector,
fromtheterminationkit, overthe extensionand
align hole in connector with hole located 112'
(13mm)fromthe endof extension. Align holes
and secure with two (2) 88
x 112' sheet metal
screws provided.
8. Attachthe combined extension andconnec-
torinthe innerappliance collar usingthe#-1 5
x 112' hex wash hd. screw provided with the
extension kit. Do nottighten screw as yet.
C. Slidethe outer extension onthe outer appli-
ance collarand tightenthescrew to securethe
inner andouter extension (Referto Figure 11).
When thetotaloutside wallthickness is greater
thanF? (203mm).installappropriate extension
tubes at the elbow in similar manner as de-
scribed for fiat wall applications in Step
3.
figure 13
~ ~ ~ , -~~~~ -- .. . .~.
Loosen screw suftjciently to permit the elbow
to slip underthe screw head. With outereibow
in positionand bottomedat the screw, tighten
screw to securethe assemblv.
Rnpm
lvma sox
L an Wiring Diagram
Figure 15
switch tothe lower right side of the appliance.
Makeconnectionstothereceptacleasshownin
Figure 15.
The appliancemust beelectricallvarounded in
appliance installation or at any time thereafter,
E. Follow Same procedure as was outlined in Follow the instructions provided with the kit.
Step 3 forinstalling termination.
VCTE OIAGRAMS A LLUSTRAPONS NO7 TO SCALE
0. Slideouter connector, fromtermination kit.
over outer extension and align with holes, lo-
-
cated 114' (6 mm) from end of extension.
Secure with two (2)
#8 x 112' sheet metal
screws.
, ... .. . .. ,
UNng 45': Elbar And Extensions
13
accordancewith localcodes or. iniheabsence
of localcodes. withthe NationalEiectricalCode.
ANSIINFPA 70-1987. (In Canada. the current
CSA C22-1 Canadian Electrical Code.)
Thc far~ed air fan mav be inuuritrd at initial
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Step 6. Connecting Gas Line -All codes re-
, -.
quire a shut-off valve mounted in the supply
iine. Figure 17illustratestwo (2) methods for
connectingthegassupply.Theflex-linemethod
is acceptable in the U.S., however. Canadian
requirements vary depending on locality. In-
stallation must be in cornpiiance with local
codes.
The gas control valve is located under the
refractory shelf. Ifpreviouslyinstalled, remove
the two
(2) bottom louvers by unsnapping
the bottom edge at each end and set aside
(Figure
16). The controlvalve has a 318' NPT
thread inlet port. Planthe connections accord-
ingly.
Figure 76
Secureall joints tightly usingappropriate tools
andsealingcompound. Leakchecktheinstalla-
tion with asoapy water solution.
I Do not use open flame for leak test.
I HIGH ELEVATION OERATING
This unithasbeentestedfor installation at high
altitudesinaccordancewithCanadianteststan-
dard CANICGA-2.17.
Higher aititudes affect the atmospheric pres-
sure and heat value of gaseous fuels. When
installing this unit at high altitudes, the rated
input wili be lower than that at sea level. The
lowered oxygen content inthe air and lowered
gas density require installation of a different
orificetoachieve efficient. cleancombustionat
the burner assembly. Refer to the chart in
Fipure 18andIor the rating plate on the appii-
ance for proper orifice size.
Figure 17
Order and install the appropriate high altitude
orifice kit perthechartbelow. Be suretoattach
the conversion stickerto the rating piateonthe
appliance.
l~;e~o;ri~~ig~~t~ 1
Size Orl. Kit Elevation
0 - 2000'
Natural
(0-610 m)
U.S. per ANSI 2223.1-1992
Canada
per CANICGA 2.17-M91.
Figure 18
Step7. Loglnstallatian-The logs, screenand
embers kitarepackagedinaseparateshipping
container. Remove the mineral fiber rnateriai
frornitspackagingandspread acrossthe burner
tray, covering the hole pattern area.
NOTE OIAORAMSd ILLUSTRATIWS NOTTOSCALE I
Carefullypositionandcenterthe fiber logsonto
theburnerwiththelongerioginfront. Placethe
two (2) smaller fiber logs across the two (2)
lower logsinthe manneriilustrated (Figure
19).
The flames should not impinge on the logs.
v
Figure 19
Step 8. Checking the System - With gas iine
installed andthe remoteswitchconnected, run
initial system checkout before closing up the
front of the unit. Follow the pilot lighting in-
struction on page
16.
Note: lnstructlonsarealsofoundonthepuliout
panel located on the bottom surface of the
appl~ance I'
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When first lighting the appliance, itwill take a
.- few minutesfor the line to purge itself of air.
Once purgingiscomplete,the pilot and burner
willlightandoperateasindicatedintheinstruc-
tion manual.Subsequentlightingsofthe appli-
ance will not requiresuch purging. Inspectthe
pilotflame(removelogs, ifnecessary,handling
carefully).
The flameslould oe steady, no' tltlng or llrat-
~na.Flameshot~~obe,-~~e~~icolorwlh Pxe? cl
orange at the outer edge
The top 3i8' (10 mm) at the pilot generator
(thermopile) should be engulfed in the pilot
flameand the flame should project 1' (25 mm)
beyond the hoodon bothsides (Figure20). In
Canada only,the flame switch sensor must be
engulfed inthe pilotflame.
Figure 20
Replace logs if removedfor pilot inspection.
To light the burner; turn "ON" the remotewall
switch, manually depress and hold the door
safetyswitch(FigureZl)and rotatethecontrol
knob counterclockwise to the
"ON" posltion
("ON" will be at the bottom side of the valve).
Wale: Thesafetyswitchmustbeheldclosedfor
burneroperation.
I
Comml Kmb -
Figure 21
The burner should light and the flame will
appearbetweenthe logsas iilustratedinFigure
22.
Figure 22
For proper operation, it is imperativethat the
main burner characteristics are steady. Wait
10 to 15 minutes for the burner and flame to
stabilize. The flame should produce a clear,
bright orangeiyellow color. No smoke or soot
elements should be visible. If questionable,
check with your service man or gas supplier.
The flames should not impinge on the logs.
repositionthem if necessary.
CAUTION: DO NOT ATTEMPT TO REDUCE OR
ALTER FLAMEBYPOSITIONINCTHEGASVALVE
AT OTHER THAN THE FULL "ON" POSITION,
The air shutter on the venturi has been set at
the factory for both natural and propane gas
models (Figure23). The shuner is set at fully
closed position for natural gas, and at 114"
(6 mm) openingfor propane gas. Makeadjust-
ments to the shuner only as necessary to
produce orangeiyellowflame.
Note: Anyadjustmentsto theairshutterdiffer-
entfrom thosedescribedabovecouldcause the
burnerassembly to malfunctionandcouidvoid
the warranty
Figure
23
I
Whensatisfiedthattheappliance operatesprop-
erly proceedto finishthe installation.Leavethe
control knob in "ON" position,turn the remote
switch
"OFF Sna~ the two (2) lauuerr hack in
piaceat the bottom of the unit.
NOTE: OAGRAMS d ILLUSTRATIONS NOTTO SCALE
I
Step 9. Installingthe Glass Panel - Retrieve
the glass panel. Visually inspectthe gasket on
thebacksideon the panel.Gasket surface must
be clean and free of irregularitiesand seated
firmly in U-channel.
Positionthe panelat the front openingwiththe
cornerflanges at the top,extendingtowardthe
appliance. Carefully insert the panel into the
lower cavity, aligning the three
(3) pins on
bottomofdoorwlth
corresponding holes inthe
bottom surface. Tilt top toward appliance, in-
serting formed flanges into the rectangular
openingsat each side of combustionchamber
opening.Assemblethe springand washer over
bolt. Insertand fastento nutplateatthe rear of
the opening(Figure24). Starttheboltbyhand,
then tighten each bolt until bottomed out for
uniformpressureonthepanelseal.The bottom
of theboltheadshould be 2-112'(64 mm)from
the door flange.
Makesuretheboltsonbothsidesaretightened
eauaily to avoid torquing the door.
Figure
24
TREME CARE! THIS TEMPERED GLASS
IS SUSCEPTIBLE TO DAMAGE
- DO
NOT SCRATCH WHILE HANDLING OR
9
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I
Step 10. Installing the Screens - Two (2)
-
mesh screen paneis and mounting hardware
are packaged in the carton with the logs. Slip
theringson
eachscreenoverthemounting rod.
positioning the brass pull at the formedlbent
end. Insertthestraightendintoholeinsidewall
and fasten to frame with sheet metal screw at
mountlngholeapproximately4'from each end
(Figure25 ).
Figure 25
Step 11. lnstalling the Louvers & Trim -
Removethefour (4) biack louverstripsandthe
two (2) brass cover pieces from the protective
container and fasten to the face of the appli-
ance. The louver strips snap onto the louver
pegs without the need for tools. To assemble.
tiit the strip on top of the pegs and snap lower
edge to lock in place. The brass pieces are
mounted over the support bars directly above
and belowthe fireplace opening.
Agasvalvecoverisincludedinthehomeowner's
information kit envelope to hide the gas con-
trols iocated in the iower left louvered area.
Slidecoverontolowerlouverandpositionsoas
to conceal controis (Figure 26).
U Gas valve cow . ~
Figure 26
FINISHING REQUIREMENTS
Wall Details
Complete finished interior wall. To instail the
appliance facing flush with the finished wall,
positionframeworkto accommodatethe thick-
ness of the finishedwall
(Figures27and28).
Use a non-combustible caulking at wall and
metalfacing joints to Seal all air passages.
Combusnble Finished Wall
Nan-Comburtibk
Wall Covering
1blP Min.
( 470 mm)
C
Figure 27
A hearth extension is not required with this
appliance. ifahearthextension isused, do not
blockthe lower louvered area.
Acombustible mantelshelf projectingamaxi-
mum of 8' from the wail may be installed at
minimum distance of
18 112" above the fire-
place opening
(Figure 29).
10 1 I YOE DIAORAUS b ILLUSTRATIONS LnT TO EtALF
Side Wali
Figure 29
Note: For Canadian installations, 6"(152 mm)
clearance tocombustible slde wall required.
COLD CLIMATEINSULATION
Ifyou liveinacoidclimate, use anon-combus-
tible caulkina to seal all framing cracks and
areas wherecold air may enter the room. ~tis
especially important to insuiateoutside chase
cavttv betweenstudsand underfloorino where
firepiace
IS above ground. Also use insulation
to pack thespace where the gas lineentersthe
appliance.
ACCESSORIES -
Forced Air Kit i
The FAK-1500 fan assembly provides forced
air circulation feature for your appliance. The
FAK-3000fan assembly providesfor agreater
air circulation.The kit mountsdirectly into the
lower intake chamber with electrical connec-
tionat receptacleprovided.Theappiiancemust
haveanindependent120VACpowerline incor-
poratedat thetimeof installation.See Step
5 of
the installation details and instructions sup-
pliedwith the kit
(Figures30and31 ).
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