Superrollo GW180 Product guide

BA10180-2 (02.16)
Item No.:
superrollo GW180 SR10180
superrollo GW185 * SR10185
* Mini belt
Electronic Roller Shutter Belt Winder superrollo GW180 / GW185
Translation of the Original Operating and Assembly Manual..........................1
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With your purchase of a roller shutter belt winder
superrollo GW180 / GW185, you have chosen a quality
product manufactured by superrollo. Thank you for the
trust you have placed in us.
Dear Customer,
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Table of Contents
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i Dear Customer, .............................................................2
1. These instructions........................................................4
1.1 Application of this manual................................................. 4
2. Hazard symbols ............................................................4
2.1 Levels of danger and signal words.................................. 5
2.2 Symbols and depictions used .......................................... 5
2.3 Technical Term - Denition................................................. 6
3. Included in delivery .....................................................7
4. Overview superrollo GW180 / GW185 ......................8
4.1 Operating Buttons and Indicator Light.......................... 9
5. Functional description ..............................................10
5.1 Description of the safety functions...............................11
6. Technical Specications ............................................12
6.1 Dimensions ............................................................................13
6.2 Permissible roller shutter belts .......................................14
7. Safety instructions .....................................................15
7.1 Intended use..........................................................................16
7.2 Improper use.........................................................................17
8. Safety instructions for the installation...................18
8.1 You will require the following tools ..............................18
9. Preparation for installation ......................................19
10. Mounting the wall bracket .......................................21
11. Drawing in and fastening the belt ..........................23
12. Mounting the superrollo GW180/ GW185.............25
13. End point adjustment................................................26
14. Manual operation.......................................................28
15. Setting the summer/winter time.............................29
16. Automatic timer; brief description .........................30
16.1 Conguring an opening and closing time .................30
16.2 Switching the automatic timer on / o........................31
17. Erase all settings, software reset.............................32
18. Removing the superrollo GW180/ GW185
(e.g. in the event of a move) .....................................33
19. Removing the belt in the event of unit failure .....35
20. What to do if... ? ..........................................................36
21. Information about maintenance and care of
your equipment..........................................................38
22. Tractive force diagram...............................................39
23. CE Mark and EC Declaration of Conformity...........40
24. Warranty conditions ..................................................41

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1. These instructions...
...describes how to install, connect the electrical system
and operate your roller shutter belt winder superrollo
GW180 / GW185.
1.1 Application of this manual
◆Before you begin, please read this manual through
completely and follow all the safety instructions.
◆This manual is a component of the product.
Please store it in an easily accessible place.
◆When passing the superrollo GW180/ GW185 on to
a third party, this manual must be passed on as well.
◆Damage resulting from non-compliance with these
instructions and safety instructions will void the
guarantee. We shall assume no liability for any
consequential damage.
2. Hazard symbols
The following hazard symbols are used in this
instruction manual: Danger of fatal electric shock
Danger area / dangerous situation
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DANGER!
This hazard will result in serious injury or death
if not avoided.
2.1 Levels of danger and signal words
WARNING!
This hazard may result in serious injury or death
if not avoided.
CAUTION!
This hazard may result in minor or moderate injury
if not avoided.
ATTENTION!
This hazard may lead to property damage.
2.2 Symbols and depictions used
Depiction Description
1. Steps to be taken
2.
◆Itemisation
(1) or a) List
Please read the respective manual
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further useful information
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2.3 Technical Term - Denition
DIN EN 13659
"Shutters and external Venetian blinds -
Performance requirements including safety."
◆This standard determines the performance require-
ments that externally attached shutters and blinds
must full. It also contains signicant hazards with
regard to the design, transportation, installation,
operation and maintenance of these shutters and
blinds.
Blinds
◆Roller shutters
Obstacle detection
◆If the roller shutters hit an obstacle in the DOWN (t )
direction, the superrollo GW180/ GW185 is switched
o, see page 11.
Overload cut-o
◆If the drive jams in the UP ( ▲ ) direction (for exam-
ple, due to ice), the superrollo GW180 / GW185 is
switched o, see page 11.
End points
◆An end point is dened and set for each running
direction of the roller shutter. Once this point has
been reached, the superrollo GW180/ GW185 switch-
es o and the roller shutter stops.
Running Time Limit - Transient Operation (KB)
◆The roller shutter belt winder superrollo GW180 /
GW185 is not designed for continuous operation.
Transient operation denes the maximum permis-
sible running time, see page 12 /15.

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b) c)
d)
e)
f)
g)
a)
h) i)
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Included in delivery
a) 1 x superrollo GW180 / GW185
b) 1 x Wall bracket
c) 2 x Assembly screws (4 x 40 mm)
d) 2 x Assembly screws (4.2 x 19 mm)
e) 2 x Wall plugs (S6 x 30 mm)
f) 1 x Disengaging bracket
g) 1 x Connecting cable with Euro plug
h) 1 x Reel compartment cover
i) 1 x Cover plate
j) 1 x Instruction manual (not illustrated)
3. Included in delivery
After unpacking please check and compare...
the contents of the package with the above specied.
Check the details on the type plate
Check that the voltage / frequency on the type plate
corresponds to the local mains conditions.

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Wall bracket
Belt inlet
Cover plate
Setting buttons Mounting
Fastening
hook
Disengaging bracket
4. Overview superrollo GW180 / GW185
Mounting
Reel compartment
cover
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Reel
Type plate
Mains
connection
Drive release
Indicator light
Operating buttons
Assembly locking
device

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4.1 Operating Buttons and Indicator Light
Pos. Symbol Description
1) Up / Stop button
The roller shutter travels upwards.
2) Down / Stop button
The roller shutter travels downwards.
3) Indicator Light - Status Display
red ashes
briey
continuous
light
ashes
briey
Return signal when pressing
the timer button or the SU/WI
button.
Status display of the respective
function (10 seconds).
◆During the setting process
or when resetting.
◆After a power failure.
4) Set button
Setting the end points
5) Timer button
◆Setting both switching times.
◆Switching the automatic timer function
on/o.
6)
SO
WI
SU/WI button
Switching between summer and winter time.
1)
2)
3)
4)
5)
6)

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5. Functional description
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The superrollo GW180/ GW185 is an electric roller shutter
belt winder designed for use inside. The unit is installed
as a surface-mounted device. The power supply is pro-
vided via the enclosed connecting cable with a mains
plug and a small appliances plug.
Features and
control options:
◆Manual operation
◆Automatic mode, with a separate switching time
for UP (▲ ) and DOWN (t )
◆Switching automatic mode on/o
◆Summer/winter time - changeover
◆End point setting
◆Permanent storage of the settings
◆Obstacle detection
◆Overload cut-o
◆Resetting to the default factory settings (Reset)

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5.1 Description of the safety functions
Obstacle detection
The movement of the belt is monitored. If the roller
shutters hit an obstacle in the DOWN (t ) direction, the
belt will stop moving and the superrollo GW180/ GW185
is switched o.
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Once the system has switched o, it is not
possible to directly operate the drive in the
same direction.
◆First, run the belt winder back in the
opposite direction and remove any
possible obstacle.
◆Then it is possible to operate the drive
in the original direction again.
Overload cut-o
The superrollo GW180/ GW185 is equipped with
an overload cut-o system.
If the drive jams in the UP ( ▲ ) direction (for example,
due to ice), the superrollo GW180/ GW185 is switched o.
◆First, remove the cause of the overload.
◆Then the superrollo GW180/ GW185 is fully
operational again in both directions.
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There is a risk of injury if the obstacle detection is
not working.
◆The belt must be wound on as evenly as possible to
ensure safe and correct functioning of the obstacle
detection function.
◆Please ensure that the belt winds as straight and
evenly as possible into the device during its subse-
quent cycle after the obstacle detection system has
triggered.

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6. Technical Specications
Power supply
Supply voltage: 230 V ~ / 50 Hz
Nominal power: 70 W
Consumption: Standby: < 0.5 W
Mechanical capacity
Nominal torque: 8 Nm
Maximum speed: 36 rpm
Maximum tractive force: 30 kg, see page 39 /
Tractive force diagram
End tractive force: 13 kg
Operating conditions
Transient operation (KB): 4 minutes
(maximum running time)
Protection class: II
Protection type: IP20 (only for use in dry rooms)
Number of switching times: 2 (up and down)
Mains connecting cable: 2 x 0.75 mm2(H03VVH2-F)
Permissible ambient tem-
perature: 0 °C to +40°C
Sound pressure level (LpA): ≤ 70 dB(A)
Conduct in the event of power failure
The indicator light ashes in the event of a power failure.
The ashing is switched o by pressing the UP ( ▲ ) or
DOWN ( t ) button.
Data retention following a power failure
The configured switching times are retained after a
power failure. As soon as the power supply is restored,
the opening and closing times will be executed again.
However, the times will be oset by the duration of the
power failure.
Example:
◆Power failure from 19:30 - 19:45 hours.
◆The closing time was previously set to 19:30 hours.
◆The roller shutters will close at 19:45 hours due to
the duration of the power failure.

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172
155
185
37
199
OBEN
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6.1 Dimensions
All dimensions in mm
superrollo GW180 / GW185
Item no.: SR10180 / SR10185

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6.2 Permissible roller shutter belts
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ATTENTION!
The superrollo GW180/ GW185 may be damaged
if excessively long belts are used.
Only use belts of the permissible lengths.
Table 1: Permissible roller shutter belts
superollo:
Item No.:
GW185 (Mini Belt)
SR10185
GW180
SR10180
Belt width: Belt thick-
ness Maximum belt length
15 mm (Mini-belt) 1.0 mm 5 m
23 mm (Standard belt)
1.0 mm 5 m
1.3 mm 4 m
1.5 mm 3.4 m
Table 2: Permissible shutter surface area (m2)
Roller shutter type: Weight/m2Permissible shutter surface area (m2)
Plastic roller shutters (4.5 kg/m2) Approx. 5 m2Approx. 5 m2
Aluminium and wooden roller shutters (10.0 kg/m2) Approx. 2.5 m2Approx. 2.5 m2
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The specications are intended for guidance
only and apply to an ideal installation
situation.
The actual values may vary due to local
conditions.

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7. Safety instructions
The use of defective equipment can lead to
personal injury and damage to property
(electric shocks, short circuiting).
◆Never use defective or damaged equipment.
◆Check the superrollo GW180 / GW185 and the
provided mains cable beforehand for damage.
◆Should you discover damage to the equipment,
please consult our customer service department
(see page 44).
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Incorrect use leads to an increased risk of injury.
◆Train all personnel to use the superrollo GW180 /
GW185 safely.
◆This device may be used by children from 8 years
of age upwards as well as by persons with reduced
physical, sensory or mental capacities or with lack
of experience and knowledge if they are supervised
or have been instructed on how to use the device
safely and if they understand what dangers may
resulted from this.
◆Children must not play with the device. Cleaning and
user maintenance may not be carried out by children
without supervision.
◆Watch the moving roller shutters whilst carrying out
the settings and during normal operation, and keep
other people away from the area to avoid injury in
the event the shutters suddenly slip.
◆Carry out all cleaning work on the roller shutters
whilst the device is disconnected from the mains
power.
The mains socket and plug must be easily
accessible at all times.

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7. Safety instructions
Exceeding the maximum permissible running time
(KB) may overload and damage the superrollo
GW180 / GW185.
◆The maximum permissible running time for a cycle
may not be exceeded when the equipment is in oper-
ation. For this reason, the superrollo GW180/ GW185
has an automatic running time limit (KB) of four
minutes.
◆If the running time limit is triggered, then the
superrollo GW180/GW185 must be left for at least 12
minutes to cool down. During this period, the indica-
tor light ashes rapidly. Full operational availability
is re-established after approx. one hour.
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Only use the superrollo GW180/ GW185 for opening and
closing at roller shutters with a permissible belt.
According to DIN EN 13659, it is necessary to determine
that the movement conditions for the shutters are
maintained in accordance with EN 12045.
◆The displacement must be of at least 40 mm on the
lower edge in the rolled-out position with a force of
150 N in the upwards direction.
◆In doing so, it must be ensured that the extending
speed of the shutters for the nal 0.4 m is less than
0.15 m/s.
7.1 Intended use
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Mechanical locks of any kind are not suitable
for automated operation with this device.
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Using the superrollo GW180/ GW185 for purposes other
than previously mentioned is impermissible.
7.2 Improper use
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Operating conditions
◆Only operate the superrollo GW180/ GW185 in dry
rooms.
◆An easily accessible 230 V/50 Hz mains socket must
be available at the installation site.
◆The roller shutters must run up and down smoothly
and should not stick.
◆The mounting surface for the superrollo
GW180 / GW185 must be at.
There is a risk to life caused through short circuiting
and electric shocks if the superrollo GW180 / GW185
is used outside.
◆Never install oroperate thesuperrollo GW180 / GW185
outside.
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Only use the manufacturer's original spare parts.
◆By doing so, you avoid risk of malfunctions and
damage to your superrollo GW180/ GW185.
◆As the manufacturer, we provide no guarantee for the
use of third-party components and accept no liability
for consequential damage resulting from such.
◆All repairs to the superrollo GW180 / GW185 must
be undertaken by authorised customer service
personnel.
7.1 Intended use

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8. Safety instructions for the installation
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Poor routing of the belt can cause the belt to fail
and leads to unnecessary loads on the superrollo
GW180 / GW185.
◆Install the belt winder so that the belt runs as
straight as possible into the device, in order to avoid
unnecessary friction and wear.
◆Screwdriver (cross recessed head)
◆Scissors
◆Carpenter's gauge or measuring tape
◆Pen
◆A drilling machine and a 6 mm masonry drill,
if new mounting holes need to be drilled.
8.1 You will require the following tools
Incorrect installation can lead to property damage.
◆Strong forces are exerted during operation of the
system which require secure installation on a rm
base.
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1
2
3
4
5
6 mm

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9. Preparation for installation
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1. Take measurements. Check that there is sucient
space for the superrollo GW180 / GW185.
2. Remove the old belt winder, if you are carrying out
a conversion to an existing roller shutter system.
2.1 Let the roller shutter move fully down, until the slats
are completely closed.
2.2 Remove the old belt winder and unreel the belt.
CAUTION!
There is a risk of injury from the pre-tensioned
springs on the old belt winder.
◆The spring unit of the old belt winder may suddenly
recoil when it is removed.
◆Hold the spring unit rmly when loosening the belt
and allow it to recoil slowly until the spring unit has
completely unwound.

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20 cm
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Recommendation
The belt must run as straight and freely as possible.
For sti roller shutters, mount a deection roller
on the belt box. This helps to prevent unnecessary
friction and wear to the belt.
3. Prepare the belt.
3.1 Cut the belt o approx. 20 cm under the mounting
position.
3.2 Fold the end of the belt over by approx. 2 cm and cut a
short slit in the centre.This enables you to subsequently
hook the belt onto the reel.
9. Preparation for installation