Superrollo GW250 User manual

BA10250-2 (02.16)
Item No.:
superrollo GW250 * SR10250
superrollo GW255 ** SR10255
* for standard belts (23 mm)
** for large belt boxes
Electronic Roller Shutter Belt Winder superrollo GW250 / GW255
Translation of the Original Operating and Assembly Manual
EN

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EN
With your purchase of a roller shutter belt winder
superrollo GW250 / GW255, you have chosen a
quality product manufactured by superrollo.
Thank you for the trust you have placed in us.
Dear Customer,
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Table of Contents
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i Dear Customer, .............................................................2
1. These instructions........................................................4
1.1 Application of this manual................................................. 4
2. Hazard symbols ............................................................4
2.1 Levels of danger and signal words.................................. 5
2.2 Symbols and depictions used .......................................... 5
2.3 Technical Term - Denition................................................. 6
3. Included in delivery .....................................................7
4. Overview of the superrollo GW250 /GW255...........8
4.1 Operating buttons................................................................. 9
4.2 The display and its symbols.............................................10
4.3 The standard display and the main menu..................11
5. Functional description ..............................................12
5.1 Description of the safety functions...............................13
5.2 Conduct in the event of power failure .........................14
6. Technical Specications ............................................15
6.1 Dimensions ............................................................................16
6.2 Permissible roller shutter belts .......................................17
7. Safety instructions .....................................................18
7.1 Intended use..........................................................................19
7.2 Improper use.........................................................................20
7.3 Required expert knowledge of the installer ..............20
8. Safety instructions for the installation...................21
8.1 You will require the following tools ..............................21
8.2 Preparation for installation...............................................22
9. Safety instructions for the electrical connection ..24
9.1 Connecting the connecting cable to the
superrollo GW250 / GW255 ..............................................24
10. Drawing in and fastening the belt ..........................26
11. Mounting the superrollo GW250/ GW255.............28
12.
Introduction to opening and setting the functions... 30
13. Initial commissioning with the help of the
installation wizard......................................................31
14. Manual operation.......................................................35
15. Description of the functions and setting options
in the main menu .......................................................36
15.1 Switching automatic mode on/o................................37
15.2 Setting the switching times
(opening and closing times)............................................38
15.3 Setting the automatic dusk function............................40
15.4 Setting the automatic solar function............................42
15.5 Setting the end points .......................................................45
15.6 Set time and date.................................................................46
16. Erase all settings, software reset.............................47
17. Removing the superrollo GW250/ GW255
(e.g. in the event of a move).....................................48
18. Removing the belt in the event of unit failure .....50
19. What to do if... ? ..........................................................52
20. Information about maintenance and care of your
equipment ..................................................................54
21. Tractive force diagram...............................................55
22. Factory Settings..........................................................56
23. CE Mark and EC Declaration of Conformity...........57
24. Accessories ..................................................................58
25. Warranty conditions ..................................................59

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1. These instructions...
...describes how to install, connect the electrical system
and operate your roller shutter belt winder superrollo
GW250 / GW255.
1.1 Application of this manual
◆Before you begin, please read this manual through
completely and follow all the safety instructions.
◆This manual is a component of the product.
Please store it in an easily accessible place.
◆When passing the superrollo GW250/ GW255 on to a third
party, this manual must be passed on as well.
◆Damage resulting from non-compliance with these instruc-
tions and safety instructions will void the guarantee. We shall
assume no liability for any consequential damage.
2. Hazard symbols
The following hazard symbols are used in this
instruction manual: Danger of fatal electric shock
Danger area / dangerous situation
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DANGER!
This hazard will result in serious injury or death
if not avoided.
2.1 Levels of danger and signal words
WARNING!
This hazard may result in serious injury or death
if not avoided.
CAUTION!
This hazard may result in minor or moderate injury
if not avoided.
ATTENTION!
This hazard may lead to property damage.
2.2 Symbols and depictions used
Depiction Description
1. Steps to be taken
2.
◆Itemisation
(1) or a) List
Please read the respective manual
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further useful information
Flashing menu icon and setting
parameters have a grey
background.
Information about opening the
menu and setting the parameters
can be found on page 30.
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2.3 Technical Term - Denition
DIN EN 13659
"Shutters and external Venetian blinds - Performance
requirements including safety."
◆This standard determines the performance require-
ments that externally attached shutters and blinds
must full. It also contains signicant hazards with
regard to the design, transportation, installation,
operation and maintenance of these shutters and
blinds.
Blinds
◆Roller shutters
Obstacle detection
◆If the roller shutters hit an obstacle in the DOWN (t )
direction, the superrollo GW250/ GW255 is switched
o, see page 13.
Overload cut-o
◆If the drive jams in the UP ( ▲ ) direction (for exam-
ple, due to ice), the superrollo GW250 / GW255
is switched o, see page 13.
End points
◆An end point is dened and set for each running
direction of the roller shutter. Once this point has
been reached, the superrollo GW250 / GW255
switches o and the roller shutter stops.
Running Time Limit - Transient Operation (KB)
◆The roller shutter belt winder superrollo GW250 /
GW255 is not designed for continuous operation.
Transient operation dened the maximum permis-
sible running time, see page 15 /18.

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b) c)
d)
e) f)
g)
a)
h)
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Included in delivery
a) 1 x superrollo GW250 or
1 x superrollo GW255
b) 2 x Assembly screws (4 x 55 mm)
c) 1 x Disengaging bracket (in housing)
d) 1 x Connecting cable with Euro plug
e) 1 x Reel compartment cover
f) 1 x Cover plate
g) 1 x Traction relief mechanism
incl. assembly screws for superrollo GW250
h) 1 x Traction relief mechanism
incl. assembly screws for superrollo GW255
i) 1 x Instruction manual (not illustrated)
3. Included in delivery
After unpacking please check and compare...
the contents of the package with the above specied.
Check the details on the type plate
Check that the voltage / frequency on the type
plate corresponds to the local mains conditions.

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Plus button
Front cover
Fastening holes
Cover plate
Down button
Menu button
Deection roller
Reel
Fastening
hooks
Traction relief
Cable duct
Connection socket
for the light sensor Connecting terminals
OK button
4. Overview of the superrollo GW250 / GW255
Reel compartment
cover
Belt inlet
Up button Type plate
Disengaging
bracket
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Minus button
Fastening
holes
Display

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4.1 Operating buttons
Pos. Symbol Description
1) Up / Stop button
◆The roller shutter travels upwards
◆The roller shutter stops
2) Down / Stop button
◆The roller shutter travels downwards
◆The roller shutter stops
3)
M
Menu button
◆Call up the main menu
◆Back to previous menu or standard display
4)
+
/
-
Plus button / minus button
◆Selecting a menu in the main menu
◆Setting of parameters (more / less)
●short press = gradual setting
●long press = fast setting
◆Switch functions on / o
5)
OK
OK button
◆Conrms and opens the selected menu
◆Conrm and save entry
◆Continue to next entry
1)
2)
3)
4)
5)
6)

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4.2 The display and its symbols
Pos. Symbol Description
1) Time / setting parameters
2)
A
Switching automatic mode on/o
3)
Direction of travel - up / down
Switching times (opening / closing time)
4) Automatic dusk function
5) Automatic solar function
6) Setting the end points
7) Setting the time / date
8)
SA
SO
Setting the weekend switching times

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4.3 The standard display and the main menu
The standard display (see example) The main menu
Displays the time, no
automatic functions
are active.
Displays the time
and the activated
automatic timer.
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Manual operation is only possible from the
standard display.
Enables display and
selection of the individual
functions and menus.
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Manual operation is not possible from the
main menu.
◆No automatic switching commands will
be executed during the conguration
process.
◆If no button is pressed within 60 seconds,
the displayautomatically changes back
to the standard display.
The selected menu
ashes, e.g. the switching
times.

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5. Functional description
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The superrollo GW250/ GW255 is an electric roller
shutter belt winder designed for use inside.
The unit is installed as a ush-mounted device.
The power supply is provided via the enclosed
connecting cable with a mains plug or, if required,
a xed installed lead.
Features and
control options:
◆Operational demonstrator
◆Manual operation
◆Switching automatic mode on/o
◆Four switching times, with a separate switching
time for
UP ( ▲ ) and DOWN (t ) for:
●Monday to Friday
●Saturday and Sunday
◆Automatic solar function (with light sensor)
◆Automatic dusk function (with light sensor)
◆Automatic summer/winter time - changeover
◆End point setting
◆Permanent storage of the settings
◆Obstacle detection
◆Overload cut-o
◆Resetting to the default factory settings (Reset)

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5.1 Description of the safety functions
Obstacle detection
The movement of the belt is monitored. If the roller
shutters hit an obstacle in the DOWN (t ) direction, the
belt will stop moving and the superrollo GW250/ GW255
is switched o.
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Once the system has switched o, it is not
possible to directly operate the drive in the
same direction.
◆First, run the belt winder back in the
opposite direction and remove any
possible obstacle.
◆Then it is possible to operate the drive
in the original direction again.
Overload cut-o
The superrollo GW250/ GW255 is equipped with an
overload cut-o system.
If the drive jams in the UP (▲ ) direction (for example, due
to ice), the superrollo GW250/ GW255 is switched o.
◆First remove the cause of the overload.
◆Then the superrollo GW250/ GW255 is fully
operational again in both directions.
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There is a risk of injury if the obstacle detection
is not working.
◆The belt must be wound on as evenly as possible to
ensure safe and correct functioning of the obstacle
detection function.
◆Please ensure that the belt winds as straight and
evenly as possible into the device during its
subsequent cycle after the obstacle detection
system has triggered.

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5.2 Conduct in the event of power failure
After a power failure the time ashes in the display
and the installation wizard is active.
Data retention following a power failure
All settings are permanently saved. The configured
switching times are retained even following extended
power failure.
Time and date after a power failure
The date and time stop with a power failure and need
to be reset with the installation wizard, see page 32.

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6. Technical Specications
Power supply
Supply voltage: 230 V ~ / 50 Hz
Nominal power: 70 W
Consumption: Standby: < 0.5 W
Mechanical capacity
Nominal torque:
- superrollo GW250 10 Nm
- superrollo GW255 14 Nm
Maximum speed:
- superrollo GW250 30 rpm
- superrollo GW255 24 rpm
Maximum tractive force: See page 55 /
Tractive force diagram
Operating conditions
Transient operation (KB): 4 minutes
(maximum running time)
Protection class: II
Protection type: IP20 (only for use in dry
rooms)
Operating conditions
Number of switching
times: 4 (up and down)
Setting ranges:
- Automatic solar
function 2,000 to 20,000 Lux
- Automatic dusk
control 2 to 50 Lux
Mains connecting cable: 2 x 0.75 mm2(H03VVH2-F)
Permissible ambient tem-
perature: 0 °C to +40°C
Sound pressure level (LpA): ≤ 70 dB(A)

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210
185
165
132
35
60
28
139
M
+
-
OK
270
245
215
180
35
60
28
196
M
+
-
OK
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6.1 Dimensions
All dimensions in mm
superrollo GW250
Item no.: SR10250
superrollo GW255
Item no.: SR10255
All dimensions in mm

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6.2 Permissible roller shutter belts
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ATTENTION!
The superrollo GW250 / GW255 may be damaged
if excessively long belts are used.
Only use belts of the permissible lengths.
Table 1: Permissible roller shutter belts
superrollo:
Item No.:
GW250
SR10250
GW255
SR10255
Belt width: Belt thick-
ness Maximum belt length
23 mm (Standard belt)
1.0 mm 7.6 m 15 m
1.3 mm 6.2 m 12 m
1.5 mm 5.2 m 11 m
Table 2: Permissible shutter surface area (m2)
Roller shutter type: Weight/m2Permissible shutter surface area (m2)
Plastic roller shutters (4.5 kg/m2) Approx. 6 m2Approx. 10 m2
Aluminium and wooden roller shutters (10.0 kg/m2) Approx. 3 m2Approx. 6 m2
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The specications are intended for guidance
only and apply to an ideal installation
situation.
The actual values may vary due to
local conditions.

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7. Safety instructions
The use of defective equipment can lead to personal
injury and damage to property (electric shocks, short
circuiting).
◆Never use defective or damaged equipment.
◆Check the superrollo GW250 / GW255 and the
provided mains cable beforehand for damage.
◆Should you discover damage to the equipment,
please consult our customer service department
(see page 60).
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Incorrect use leads to an increased risk of injury.
◆Train all personnel to use the superrollo
GW250 / GW255 safely.
◆This device may be used by children from 8 years
of age upwards as well as by persons with reduced
physical, sensory or mental capacities or with lack
of experience and knowledge if they are supervised
or have been instructed on how to use the device
safely and if they understand what dangers may
resulted from this.
◆Children must not play with the device. Cleaning and
user maintenance may not be carried out by children
without supervision.
The mains socket and plug must be easily accessible
at all times.
Exceeding the maximum permissible running time
(KB) may overload and damage the superrollo
GW250 / GW255.
◆The maximum permissible running time for a
cycle may not be exceeded when the equipment
is in operation. For this reason, the superrollo
GW250 / GW255 has an automatic running time
limit (KB) of four minutes.
◆If the running time limit is triggered then the
following error message will appear:
◆Watch the moving roller shutters whilst carrying out
the settings and during normal operation, and keep
other people away from the area to avoid injury in
the event the shutters suddenly slip.
◆Carry out all cleaning work on the roller shutters
whilst the device is disconnected from the mains
power.

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7. Safety instructions
According to DIN EN 13659, it is necessary to determine
that the movement conditions for the shutters are main-
tained in accordance with EN 12045.
◆The displacement must be of at least 40 mm on the
lower edge in the rolled-out position with a force
of 150 N in the upwards direction.
◆In doing so, it must be ensured that the extend-
ing speed of the shutters for the nal 0.4 m is less
than 0.15 m/s.
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7.1 Intended use
Only use the superrollo GW250/ GW255 for opening and
closing at roller shutters with a permissible belt.
Only use the manufacturer's original spare parts.
◆By doing so, you avoid risk of malfunctions and
damage to your superrollo GW250/ GW255.
◆As the manufacturer, we provide no guarantee for
the use of third-party components and accept
no liability for consequential damage resulting
from such.
◆All repairs to the superrollo GW250/ GW255 must
be undertaken by authorised customer service
personnel.
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Mechanical locks of any kind are not suitable
for automated operation with this device.
◆If the running time limit is triggered, then the
superrollo GW250 / GW255 must be left for
at least 12 minutes to cool down.
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During the cooling period the superrollo
GW250 / GW255 may not be used and the
temperature is displayed for as long as is
necessary.
◆Full operational availability is re-established after
approx. one hour.

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Operating conditions
◆Only operate the superrollo GW250/ GW255
in dry rooms.
◆A 230 V / 50 Hz power supply, together with a
site-provided isolating device (fuse, MCB), must be
permanently available at the installation location.
Using the superrollo GW250/ GW255 for purposes other
than previously mentioned is impermissible.
7.2 Improper use
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7.1 Intended use
◆An easily accessible 230 V / 50 Hz socket must be
available at the installation site if the enclosed
connecting cable with Euro plug is being used.
◆The roller shutters must run up and down smoothly
and should not stick.
◆The mounting surface for the superrollo
GW250 / GW255 must be at.
There is a risk to life caused through short circuiting
and electric shocks if the superrollo GW250 / GW255
is used outside.
◆Never install or operate the superrollo
GW250 / GW255 outside.
7.3 Required expert knowledge of the installer
The electrical connection, installation and
commissioning of the superrollo GW250/ GW255 must
only be carried out by a qualied electrician in
accordance with the instructions in this manual.
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This manual suits for next models
1
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