Superrollo GW60 User manual

Surface mounting Flush mounting
EN Electronic Roller Shutter Belt Winder superrollo GW60
Translation of the Original Operating and Assembly Manual
BA10060-2 (03.16)
Item no. SR10060 / SR10065

2
i
EN
Dear Customer,
With your purchase of a roller shutter belt winder superrollo GW60, you have chosen a
quality product manufactured by superrollo.Thank you for the trust you have placed in us.
These instructions...
...describe how to install, connect the electrical system and operate your roller shutter
belt drive superrollo GW60.
Application of this manual
◆Before you begin, please read this manual through completely and follow all the
safety instructions.
◆This manual is a component of the product. Please store it in an easily accessible place.
◆When passing the superrollo GW60 on to a third party, this manual must be passed
on as well.
◆Damage resulting from non-compliance with these instructions and safety instruc-
tions will void the guarantee. We shall assume no liability for any consequential
damage.

3
i
EN
Table of Contents
i Dear Customer,.................................2
1. General view .....................................4
2. Included in delivery........................6
3. Explanation of the safety
symbols used....................................7
4. Safety instructions ..........................8
4.1 Intended use...................... 10
4.2 Improper use ..................... 11
5. Functional description ............... 12
5.1 Description of the safety
functions ............................. 12
6. Safety instructions for the
installation ...................................... 14
6.1 You will require the
following tools .................. 14
7. Flush mounting............................. 15
8. Surface mounting ........................ 24
9. Check the rotational direction. 32
10. Setting the end points................ 33
11. Manual operation......................... 35
12. Automatic mode; conguring the
opening and closing times ....... 36
13. Automatic mode;
Auto / Manual switchover......... 38
14. Automatic solar function........... 39
14.1 Switch the automatic solar
function on/o.................. 40
14.2 Automatic solar function;
set limit ................................ 41
15. Erase settings................................. 42
16. Removing the ush-mounted
belt winder (e.g. in the event
of a move) ....................................... 43
17. Flush-mounted belt winder,
remove the belt in the event of
unit failure....................................... 44
18. Removing the surface-mounted
belt winder (e.g. in the event
of a move) ....................................... 45
19. Surface-mounted belt winder,
remove the belt in the event of
unit failure....................................... 46
20. What to do if... ?............................. 47
21. Information about maintenance
and care of your equipment..... 49
22. Technical Specications............. 50
22.1 Dimensions ush-mounted
device................................... 51
22.2 Dimensions surface-
mounted device ............... 52
23. CE Mark and EC Declaration of
Conformity...................................... 53
24. Warranty conditions.................... 54

4
i
EN
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
6.
8.
7.
9.
9.
1. General view
1. Mounting frame
2. Operating panel
3. Reel compartment
4. Screw cover
5. Disengaging bracket
6. Cable bushings
7. Power supply
connection
8. Sun sensor connection
9. Type plate (incl.
manufacturer details)
1. Wall bracket
2. Operating panel
3. Reel compartment
4. Disengaging bracket
5. Cable bracket
6. Wall bracket front panel
7. Power supply
connection
8. Sun sensor connection
9. Type plate (incl.
manufacturer details)
Surface-mounted model
Flush-mounted model
Key
(see page 5)

5
i
EN
10.
11.
12.
13. 14.
15.
1. General view
Flush- and surface-mounted model
10. Belt insertion guide
11. Up button
12. Down button
13. Sun button with indicator light
14. Timer button with indicator light
15. SET button

6
i
EN
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
Included in delivery
1. Mains adapter 230 V/50 Hz / 24 V (DC)
2. Belt inlet 23 mm
3. Belt inlet 15 mm
4. Wall bracket for surface mounting, incl. front
panel (not to be used for ush mounting)
5. Universal belt winder GW60
6. Belt adapter for mini belt 15 mm
7. Mounting frame for ush mounting
(not to be used for surface-mounting)
8. Screw cover
9. Screw caps for the housing screws
10. Sun sensor
11. Wall plugs
12. Mounting screws
2. Included in delivery
After unpacking please
check and compare...
the contents of the package with
the above specied.
Check the details on the
type plate
Check that the voltage /
frequency on the type plate
corresponds to the local mains
conditions.

7
i
EN
3. Explanation of the safety symbols used
Important
safety information
This concerns your safety.
Please observe all instructions marked with this symbol.
NOTE
In this way, we wish to make you aware of the following content in order to ensure
optimal functionality.
Danger of fatal electric shock
This symbol warns of danger related to electric current.
It requires that safety precautions be taken to protect life.
Symbols and depictions used
Depiction / Description
1.
Steps to be taken
◆Itemisation
1. List

8
i
EN
4. Safety instructions
The use of defective equipment can lead to personal injury and damage to
property (electric shocks, short circuiting).
◆Never use defective or damaged equipment.
◆Check the superrollo GW60 and the provided mains adapter beforehand for
damage.
◆Should you discover damage to the equipment, please consult our customer
service department, see page 56.
Incorrect use leads to an increased risk of injury.
◆Train all personnel to use the superrollo GW60 safely.
◆This device may be used by children from 8 years of age upwards as well as by persons
with reduced physical, sensory or mental capacities or with lack of experience and
knowledge if they are supervised or have been instructed on how to use the device
safely and if they understand what dangers may result from this.
◆Children must not play with the device.
◆Cleaning and user maintenance may not be carried out by children without
supervision.
◆Watch the moving roller shutters whilst carrying out the settings and during normal
operation, and keep other people away from the area to avoid injury in the event
the shutters suddenly slip.
◆Carry out all cleaning work on the roller shutters whilst the device is disconnected
from the mains power.
The mains socket and mains adapter must be easily accessible at all times.

9
i
EN
Exceeding the maximum permissible running time (KB) may overload and
damage the superrollo GW60.
◆The maximum permissible running time for a cycle may not be exceeded when the
equipment is in operation. For this reason, the superrollo GW60 has an automatic
running time limit (KB) of ve minutes.
◆If the running time limit is triggered, then the superrollo GW60 must be left for at
least 30 minutes to cool down. Full operational availability is re-established after
approx. one hour.
According to EN 13659, it is necessary to determine that the movement conditions for
the shutters are maintained in accordance with EN 12045.
◆The displacement must be of at least 40 mm on the lower edge in the rolled-out
position with a force of 150 N in the upwards direction.
◆In doing so, it must be ensured that the extending speed of the shutters for the
nal 0.4 m is less than 0.15 m/s.
4. Safety instructions
Sudden movement of the belt winder may lead to risk of injury.
◆Only carry out the installation of the belt winder in an isolated, zero-volts state.
◆Remove the power supply from the mains socket before carrying out any
maintenance, cleaning or repair work.

10
i
EN
Only use the electronic roller shutter belt for opening and closing at roller shutters
with a permissible belt.
IMPORTANT
Mechanical locks of any kind are not suitable for automated operation with this device.
Only use the manufacturer's original spare parts.
◆By doing so, you avoid risk of malfunctions and damage to your superrollo GW60.
◆Only use the original mains adapter (type YS35-29240)
◆As the manufacturer, we provide no guarantee for the use of third-party components
and accept no liability for consequential damage resulting from such.
◆All repairs to the superrollo GW60 must be undertaken by authorised customer
service personnel.
Operating conditions
◆Only operate the superrollo GW60 in dry rooms.
◆An easily accessible 230V/50 Hz mains socket must be available at the installation site.
◆The roller shutters must run up and down smoothly. It should not jam.
◆The mounting surface for the superrollo GW60 must be at.
4.1 Intended use
The superrollo GW60 may be damaged if excessively long belts are used.
◆Only use belts of the permissible lengths.

11
i
EN
4.1 Intended use
i
Permissible belts
Belt width Belt thickness Belt length
15 mm (Mini belt) 1.0 mm 5.5 m
23 mm (Standard belt) 1.0 mm 5.5 m
1.3 mm 4.5 m
Permissible shutter surface area
◆Light plastic roller shutters up to 8 m2.
◆Dierent values apply to aluminium and wooden roller shutters.
The specications are intended for guidance only and apply to an ideal
installation situation.
The actual values may vary due to local conditions.
4.2 Improper use
Using the superrollo GW60 for any other purpose than previously mentioned is not
permissible.
There is a risk to life caused through short circuiting and electric shocks if the
superrollo GW60 is used outside.
◆Never install or operate the superrollo GW60 outside.

12
i
EN
Obstacle detection
The movement of the belt is monitored. If the roller shutters hit an obstacle in the DOWN
(▼) direction, the belt will stop moving and the belt winder is switched o.
Once the system has switched o, it is no longer possible to directly operate the
drive in the same direction.
◆Run the belt winder back in the opposite direction and remove any possible
obstacle.
◆Then it is possible to operate the drive in the original direction again.
There is a risk of injury if the obstacle detection is not working.
◆The belt must be wound on as evenly as possible to ensure safe and correct
functioning of the obstacle detection function.
◆Please ensure that the belt winds as straight and evenly as possible into the
device during its subsequent cycle after the obstacle detection system has
triggered.
The superrollo GW60 is an electric roller shutter belt winder designed for use inside.With
its variable installation options, it can either be used as a surface-mounted device or as
a ush-mounted device. The power supply is provided via the enclosed mains adapter.
Features and control options:
◆Manual operation (MANU)
◆Automatic mode (AUTO), with a separate switching time for
UP (▲) and DOWN (▼)
◆AUTO/MANU - switchover
◆Automatic solar function (dimming when there is sunlight by means of the sun
sensor)
5. Functional description
i5.1 Description of the safety functions

13
i
EN
5.1 Description of the safety functions
Overload cut-o
The belt winder is equipped with an overload cut-o system.
If the drive jams in the UP (▲) cycle (for example, due to ice), the belt winder will also
switch o.
◆First, remove the cause of the overload.
◆Then the superrollo GW60 is fully operational again in both directions.

14
i
EN
1
2
3
4
5
6 mm
◆Screwdriver
◆Scissors
◆Carpenter's gauge or measuring
tape
◆Pen
◆Optionally, a drilling machine
and a 6 mm masonry drill if the
provided hole pattern does not
t or if the belt winder has to be
reinstalled.
6. Safety instructions for the installation
Poor routing of the belt can cause the belt to fail and leads to unnecessary loads
on the belt winder.
◆Install the belt winder so that the belt runs as straight as possible into the device,
in order to avoid unnecessary friction and wear.
Incorrect installation can lead to property damage.
◆Strong forces are exerted during operation of the system which require secure
installation on a rm base.
i6.1 You will require the following tools

15
i
EN
20 cm
7. Flush mounting
1.
Remove the old belt winder, if you
are carrying out a conversion to an
existing roller shutter system.
2.
Prepare the belt.
◆Let the roller shutter move down
fully, until the slats are completely
closed.
◆Remove the old belt winder and
unreel the belt.
There is a risk of injury from the
pre-tensioned springs on the old
belt winder.
◆The spring unit can suddenly recoil
when it is removed.
◆Hold the spring unit rmly when
loosening the belt and allow it to
recoil slowly until the spring unit
has completely unwound.
◆Cut the belt off approx. 20 cm
under the belt box.
◆Fold the end of the belt over by
approx. 2 cm and cut a short slit
in the centre. This enables you to
subsequently hook the belt onto
the reel.

16
i
EN
Click
7. Flush mounting
3.
Insert the required belt inlet.
4.
Attach the mounting frame and
click into place.
Belt inlet for:
Standard belt
23 mm
Mini belt
15 mm
This will ensure the correct functioning
of the respective belt.
IMPORTANT
The belt inlet must be installed before
the mounting frame.

17
i
EN
7. Flush mounting
5.
Use the provided mounting holes.
6.
Mounting holes (if required).
Two mounting holes are required to
fasten the belt winder. Generally, it is
possible to make use of the existing
installation holes to screw the belt
winder in place.
If this is not the case, push the belt
winder into the belt box and draw
on the required mounting holes;
otherwise continue with point 7.
NOTE
Pay attention to the hole spacing for
the ush-mounted device.
Then, pull the belt winder out of the
belt box and drill the mounting holes
with a 6 mm masonry drill bit.
Subsequently place the provided
mounting plugs into the holes drilled.

18
i
EN
7. Flush mounting
7.
Connect the mains adapter and the
sun sensor.
8.
Lay the connecting cable safely.
Feed the cables
through the
grooving.
The ridge should face
upwards with both
plugs.
Power supply
Sun sensor
Now, connect the mains adapter and,
if desired, the sun sensor on the back
of the belt winder.
CAUTION
Connecting the plugs in the wrong
way may destroy the belt winder.
◆Plug both plugs true to side
into the opening. Observe the
connection symbols on the
type plate.
◆Never insert the plugs onto the
PCB with force.
Lay the connecting cables, as shown in
the picture, on the back of the device
and feed both cables through the
grooving in the mounting frame.

19
i
EN
IMPORTANT
Comply with the traction relief. It is
imperative that both connecting cables
are laid with traction relief so that they
can no longer be pulled out of the
device after installation.
Damaged cables may lead to
malfunctions.
◆Pay attention that cables are laid
safely. The connecting cables may
not be pinched when screwing on
the belt winder or damaged by the
assembly screws.
7. Flush mounting
Comply with the
traction relief

20
i
EN
7. Flush mounting
9.
Screw the belt winder tightly.
10.
Open the operating panel.
Slide the belt winder into the belt box
and screw it tight using the assembly
screws provided.
IMPORTANT
Pay attention to connecting cables.
Feed both connecting cables through
the grooving of the mounting frame
on the bottom side of the belt winder,
as described on page 18.
The operating panel can be opened by
pressing lightly and levering open with
a at screwdriver.