Supratec S200 User manual

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User Manual S200 Open
Update April 2018
S200 Open
User Manual

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User Manual S200 Open
Update April 2018
AQUALABO
Registered office:
AQUALABO - 90 rue du Professeur Paul MILLIEZ - 94500 CHAMPIGNY SUR MARNE –
FRANCE
PLC with capital of 1,492,900 Euros –SIRET (Business registration number) 499 665 230
00011- RCS (Trade & Corporate Register) Créteil –NAF (Business subsector ID number)
2651B - Intra-Community VAT: FR 91 499665230
www.aqualabo.fr Hotline: [phone]
E-mail: [e-mail]
Website: www.aqualabo.fr
Subject to technical amendments. Errors and omissions excepted.

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Contents
1 General information.................................................................................................................7
1.1 General overview..............................................................................................................7
1.2 Notes in bold print.............................................................................................................7
1.3 Warranty...........................................................................................................................7
1.4 Electrical connection.........................................................................................................8
1.5 Safety Instructions.............................................................................................................8
1.6 Damage due to transport...................................................................................................8
2 Technical data.........................................................................................................................9
2.1 General overview..............................................................................................................9
2.2 Variable measurements ..................................................................................................10
3 Description............................................................................................................................11
4 Operation..............................................................................................................................12
4.1 Controls ..........................................................................................................................12
4.2 Display............................................................................................................................13
4.2.1 Graphic symbol.........................................................................................................13
4.2.2 General menu:..........................................................................................................14
4.2.3 Example of access to a sub-menu, selection of "Temperature Compensation” menu15
5 Installation.............................................................................................................................17
5.1 Assignment of terminals..................................................................................................17
5.1.1 Assignment of pins....................................................................................................17
6 Access and display................................................................................................................19
6.1 How to use menus ..........................................................................................................19
6.1.1 Codes.......................................................................................................................19
6.2 LCD display adjustments.................................................................................................19
6.2.1 Contrast adjustment..................................................................................................19
6.2.2 Adjusting the backlight..............................................................................................20
6.3 Display - Loss of communication.....................................................................................20
7 Use of measurements provided by a Modbus RS485 sensor................................................21
7.1 OPTOD digital optical sensor for measuring dissolved oxygen........................................21
7.1.1 Reminder of connection to the terminal:....................................................................21
7.1.2 Setting / configuring of displayed measurements......................................................21
7.1.3 Sensor information....................................................................................................23

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7.1.4 Oxygen measurement configuration..........................................................................24
7.1.5 Calibration methods..................................................................................................25
7.1.6 One-point calibration sequence.................................................................................26
7.1.7 Two-point calibration.................................................................................................26
7.1.8 Calibration of zero point –detailed procedure...........................................................27
7.1.9 Calibration of the final point - detailed procedure ......................................................28
7.1.10 Error calibration –message ....................................................................................29
7.2 Digital sensor for measuring nephelometric turbidity .......................................................30
7.2.1 General information about the turbidity probe ...........................................................30
7.2.2 Setting / configuring of displayed measurements......................................................31
7.2.3 Sensor information....................................................................................................33
7.2.4 Configuration of the nephelometric turbidity measurement........................................33
7.2.5 Method for calibrating nephelometric turbidity...........................................................34
8 Controller adjustments ..........................................................................................................37
8.1 Allocation of controller values..........................................................................................37
8.2 Controller action direction................................................................................................37
8.3 Assignment of controller output.......................................................................................37
8.4 Pulse frequency ..............................................................................................................38
8.5 Checking the pulse frequency.........................................................................................38
8.6 Minimum pulse................................................................................................................39
8.7 Controller parameter settings..........................................................................................39
8.7.1 Standard point adjustment ........................................................................................40
8.7.2 Proportional band (P band).......................................................................................40
8.7.3 Integral action time (integral gain).............................................................................40
8.7.4 Hysteresis.................................................................................................................40
8.7.5 Max./min. limit value .................................................................................................41
8.7.6 Alarm period .............................................................................................................41
8.7.7 Dosage monitoring....................................................................................................41
8.8 Manual operating mode...................................................................................................41
8.8.1 Manual controller mode.............................................................................................41
8.8.2 Automatic controller mode ........................................................................................42
8.9 Date and time..................................................................................................................42
8.10 Analog outputs..............................................................................................................42

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8.10.1 Assignment of measured values .............................................................................43
8.10.2 Definition of current active range.............................................................................43
8.10.3 Setting the range.....................................................................................................43
8.11 Power on delay .............................................................................................................44
8.12 Service menu................................................................................................................44
8.12.1 Device data.............................................................................................................44
8.12.2 Analog inputs..........................................................................................................44
8.12.3 Measurement from a digital sensor.........................................................................44
8.12.4 Deleting data / return to factory settings..................................................................45
8.13 Languages....................................................................................................................45
9 Initial commissioning.............................................................................................................46
9.1 Checking the hardware installation..................................................................................46
9.2 Basic settings of the equipment.......................................................................................46
10 Maintenance and servicing..................................................................................................47
10.1 General overview..........................................................................................................47
10.2 Cleaning and calibration of probes................................................................................47
11 Alarm messages..................................................................................................................48
11.1 List of error messages...................................................................................................48
12 MODBUS RTU....................................................................................................................49
12.1 Shielding.......................................................................................................................49
12.2 Communication parameters ..........................................................................................49
12.3 MODBUS functions used ..............................................................................................49
12.4 MODBUS S200 registry list...........................................................................................50
13 Sensor - Actuator bus (MODBUS RTU)...............................................................................51
13.1 Shielding.......................................................................................................................51
13.2 Communication parameters ..........................................................................................51
14 Appendix.............................................................................................................................52
14.1 What to do in the event of a power failure .....................................................................52
14.2 Battery ..........................................................................................................................52
15 Spare parts and wear parts.................................................................................................53
15.1 Wear parts ....................................................................................................................53
16 Electrical connection ...........................................................................................................54
16.1 Assignment of terminals................................................................................................54

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17 Hotline-Aftersales Service contact details............................................................................56

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1 General information
1.1 General overview
This technical manual contains instructions for installing, commissioning, maintaining and
repairing the S200 Open measurement and monitoring device.
Please follow the safety instructions and notes in bold print at all times!
1.2 Notes in bold print
Titles in bold print, alerts and warnings have the following meaning, in this technical
manual:
Important:
This alert is used in the event of non-compliance with functional or operating
instructions, or when the recommended procedures or misinterpretation of these
instructions may cause an accident or injury.
Warning:
This entry is used in the event of non-compliance with functional or operating
instructions, or when the recommended procedures or misinterpretation of these
instructions may damage the equipment.
Note:
This section is used to highlight key points.
1.3 Warranty
The manufacturer shall ensure the operational safety and reliability of the system when, and
only when, the following conditions have been met:
- Installation, connection, adjustment, maintenance and repairs are carried out exclusively
by qualified and authorized expert staff.
- Only original spare parts are used for repairs.
- The measuring and monitoring device shall be used in accordance with the information
and instructions set out in this manual.
Warning:
The warranty shall not apply if the device is not used as intended.
Note:
Wear parts are not under warranty (see table at end of manual).

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1.4 Electrical connection
Warning:
Only use the power supply specified on the nameplate to run the S200 measurement and
monitoring device!
The device is delivered to run, by default, on a 230V/50Hz or 110V/50Hz power supply.
1.5 Safety Instructions
S200 Open measuring and monitoring devices are manufactured and tested according to
standards DIN EN 61010-1 / VDE 0411-1. This device left the factory in good condition. In
order to maintain this condition, and to ensure the safety during use, the user must comply
with the information and warnings given in this manual. If it is suspected that operating in total
safety is no longer possible, we recommend that you turn off the device and disable it to
prevent any accidental operation.
Follow these instructions:
- if the system shows visible signs of deterioration
- if the system is apparently no longer operational
- after an extended period of storage under poor conditions.
1.6 Damage due to transport
We carefully pack the S200 Open measuring and monitoring devices for transport. Please
check that the content of the delivery is complete and in good condition. Any damage due to
transport must be reported immediately (carrier).
The device must never be exposed to temperatures outside the range of -20 to +70°C
(transport and intermediate storage).
Subject to technical amendments. Subject to changing the assembly of components.

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2 Technical data
2.1 General overview
Article
Adjustment ranges
Power supply unit
230 V/AC ± 10 % (50/60Hz)
117 V/AC ± 10 % (50/60Hz)
Power consumption
16 VA
Level of protection
IP 65
Fuse (device)
80 mAT (230V)
160 mAT (117V)
Electrical properties of the
contact relay
Max. direct current/max. start-
up current
Rated voltage/max. switching
voltage
Max AC switching capability
to direct current
6A/16A
250VAC, 24VDC
6A
6A
Operating temperature
-20° to 50°C
Permissible storage temperature
-20°C to +65°C
Permissible humidity
Max. 90% to +40°C (non-
condensing)
Device dimensions
166 x 161 x 73.5 mm (l x h x d)
Weight
Approx. 1.1 kg
Warning:
Unit fuse of 16A max.

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2.2 Variable measurements
Measured
variable
Measuring and
monitoring tools
Resolution
Input current:
0/4 to 20 mA
Charge of 0.01 mA / 50 Ω
Oxygen
0.00 mg/l to 20.00 mg/l
0% to 200%
ModBus digital sensor:
0.1 mg/l and 1%.
Turbidity
0.00 to 50.00 NTU
0.0 to 200.0 NTU
0 to 1,000 NTU
0 to 4,000 NTU
ModBus digital sensor from
0.01 to 1 NTU.

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3 Description
The S200 Open measuring and monitoring device is easy to use.
Equipment:
•Backlit display
•Cursor-controlled operation with only 5 keys
•Browser menu in plain text
•Up to 6 different settings simultaneously (depending on the type of code)
•Password protected access
•Ease of integration into process technology via the existing Modbus RTU
•Connection for digital probes, including power supply
•2 digital outputs for controlling frequency metering pumps
•3 relay outputs
•2 digital inputs, switching input or frequency input
•2 electrically insulated ModBus RTU interfaces
•2 electrically insulated 0/4 - 20mA outputs
•Up to 4 adjustable individual PI controls (depending on the type of code)
•Retroactive control via an additional 0/4-20 mA analog input
•Real-time clock with backup battery
•Additional housing for sensors

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4 Operation
4.1 Controls
(1) Display Backlit LCD screen with 4 lines of 20 characters each
(2) Key Cursor control/Numerical value increase
(3) Key Choice confirmation/Function change
(4) Key Cursor control/Numerical value decrease Choice of operating menu
(5) Key Value backup/Return to level 1 menu
(6) Key Cancel input without saving/Return to the home screen.
6
1
5 4
3
2
200
ESC

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4.2 Display
4.2.1 Graphic symbol
4.2.1.1 Main screen for visualization of measurements and related units:
02
7.89
mg/l
pH
7.82
pH
°C
29.3
°C
↓
Man→
Note:
The example display may differ depending on the device's configuration.
The displayed graphic symbols indicate which keys are available to operate the device.
↓ This indicates that you can switch to the operating level using the appropriate key.
→ This indicates that the command function switches from manual to automatic by
pressing the key.
4.2.1.2 Visualization:
↕→
Calibration
Temp. Compens./
Controller setting
Manual mode
Time / date
Basic settings
Service
Enter the code
Grey area  area of the menu not visible on the 4-line screen.
Note:
Grey area of the menu not visible on the 4-line screen.
↕ Indicates that the cursor can be moved up or down using the cursor keys.
→ The additional arrow on the right indicates that a sub-menu or input of numeric values can
be selected.

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Note:
In the instructions for use, the following line appears above the menu window, as
follows:
/Service/LCD Display/
This line enables users to easily find this menu item in the device.
/Service/LCD Display/: This means that the selected sub-menu is "Service”.
/Service/LCD Display/: This means that an additional sub-menu has been selected.
4.2.2 General menu:
From the main screen (real-time display of measurements), the DOWN arrow gives access to
the General menu. The list of items accessible from the General menu is as follows:
↕→
Calibration
Temp. Compens./
Controller setting
Manual mode
Time / date
Basic settings
Service

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4.2.3 Example of access to a sub-menu, selection of "Temperature Compensation”
menu
Calibration
↕→
Temp. Compens./
Controller setting
Manual mode
…
Use the key to select the "temperature compensation” sub-menu.
↕→
Temp. Compens./
Manual Comp.
Default temp.
25.0°C
Use the key to switch the temperature compensation mode from automatic to
manual. If the temperature is compensated automatically, Pt100 / Pt1000 is used.
↕→
Temp. Compens./
Automat. Comp.
Default temp.
25.0°C
Use the … key to select the settings input.

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Temp. Compens./
Automat. Comp.
Default temp.
←
25.0 ↕°C
↕A flashing arrow indicates you are in input mode. Use the arrow keys - up or down - to
change the numeric value.
←This indicates that the cursor key - left arrow - is used to complete the input and the
value is saved.
Note:
The information entered can be canceled at any time by pressing the key.
The old value is retained.
ESC

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5 Installation
5.1 Assignment of terminals
Option SD 1.Eing 1.dig Eing 2.dig Eing Rel. 1 Rel. 2 Rel. 3
10 11 12 13 1 2 20 21 22 23 24 25 80 81 82 83 84 85 L N PE
90 91 92 93 94 95 96 97 4 5 6 7 30 31 32 33 70 71 72 73 PE PE PE PE
2.RS485 1.RS485 2.Eing 3Eing Analog.Ausg Digit.Ausg.
Eing. = input Ausg. = output
5.1.1 Assignment of pins
Function
Terminals
Description
Power supply voltage
L/N/PE
230 V/AC ± 10 % (50/60 Hz)
PE distribution block
PE, PE, PE, PE
PE distributor
Digital input 1
20+21+22
Digital input 21/22 (contact
without potential)
Electronic contact, 12V power supply
voltage
20/-22
Pulse 21
Digital input 2
23+24+25
Digital input 24/25 (contact
without potential)
Electronic contact, 12V power supply
voltage
+23/-25
Pulse 24
Analog output 1
0 / 4-20 mA max. load 500Ω
30+31
-30/+31
Analog output 2
0 / 4-20 mA max. load 500Ω
32+33
-32/+33
Digital output 1
Max. load 200 mA / 30V
70+71
Digital output for electronic monitoring
Dosing pumps
Digital output 2
Max. load 200 mA / 30V
72+73
Digital output for electronic monitoring
Dosing pumps
Switching from output relay 1
80+81
Potential-free contact
Switching from output relay 2
82+83
Potential-free contact
Switching from output relay 3
84+85
Potential-free contact

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Union
Terminals
Description
Modbus RS485 interface for
connecting digital probes
12VDC power supply voltage
12 V DC max. 200 mA
90+91+92+93+94
90 = 0 V, 91 = +12 V,
92 = B, communication
93 = A, communication
94 = shielding
Modbus RS485 interface
for communication with
the
management system
95+96+97
95 = B
96 = A
97 = shielding

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6 Access and display
6.1 How to use menus
All settings are accessible via a menu. Changing a defined value (for example).
Note:
This manual includes all available menu items. Depending on the selected code (see
the specific “Codes” paragraph), all menu items cannot be displayed, and/or, all menu
items cannot be selected.
6.1.1 Codes
There are 3 access levels to provide access using codes that protect the device from
unauthorized operation.
A) Code A - 00: all entries are locked, except codes B, C and D
B) Code B - 15: user code
C) Code C - 55: maintenance code
D) Code D - NN: code for factory service
6.2 LCD display adjustments
6.2.1 Contrast adjustment
From the general menu, SERVICE sub-menu then, display setting:
■■■■■■□□□□□□□□□□
↕→
Contrast. adjust.
■■■■■■■■■■□□□□□□
Backlight
The contrast level of the LCD display can be adjusted.
Note:
It may not be possible to adjust the contrast too high or too low.
Please adjust the contrast as follows:
Press the key in, keep it in while pressing to increase contrast.
ESC
ESC

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To decrease contrast, press the key while pressing
at the same time.
This function may need to be adjusted after a factory reset.
6.2.2 Adjusting the backlight
The intensity of the backlight can be changed using the "backlight” menu.
Note:
Backlight intensity: it should be as bright as required. A backlight that is too bright
reduces the useful life of the display.
6.3 Display - Loss of communication
If communication with a Modbus RS485 digital sensor is lost, the parameter display, e.g. oxygen
in mg/L for an OPTOD sensor, will flash until communication is restored.