Surefire PumpRight D70 User manual

396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018
PumpRight
Fertilizer System for
Raven Rate Control
Module (RCM)
and
SureFire PumpRight
Number of
Diaphragms Max Flow GPM Max GPA on 40’ at 6 MPH Max GPA on 60’ at 6 MPH
D70 215 30 20
D115 325 50 34
D160 435 70 48
D250 655 70
Maximum Pump Flow and Application Rates
396-3815Y1
SureFire Ag Systems

SureFire Ag Systems

396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018
Table Of Contents
A
Introduction
Introduction
 Basic Steps to Install your Fertilizer System ..................................................... 2
 Complete Fertilizer System Example Drawing .................................................. 3-4
B
Components
Liquid
Components - Liquid
 Flowmeters, Section Valves .............................................................................. 5-6
 Pressure Sensor, Pump Priming and Air Bleed Valve ...................................... 7-8
 Recirculation & Agitation ................................................................................... 9
 Flow Indicators and Manifolds, Check Valves, Orifice Charts ........................... 10-16
 Dual Check Valve Systems, Row Distribution ................................................... 18-21
D
Components
Wiring & Elec.
Components - Wiring & Electrical
 Connecting to Raven RCM ............................................................................... 22-23
 Sample Harness Layouts .................................................................................. 24-25
 Harness Drawings .......................................................................................................... 26-34
E
Installation
Overview
Installation Overview
 Floating Ball Flow Indicators, PumpRight Installation ....................................... 35-36
 Hydraulic Connections, PWM Valve, Hydraulic Oil Flow Requirements ........... 37-39
 Liquid Plumbing Connections ............................................................................ 40-41
F
Setup &
Operation
Setup & Operation
 RCM Setup, Profile, Application Type ............................................................... 42
 Section Setup, Pressure Sensor, RPM Sensor ................................................ 43
 Control Valve Setup, Rate Sensor, Flow Cal, Fill Flowmeter, Rates ................ 44
 Pressure Sensor Setup/Calibration, Pump RPM .............................................. 45
 Advanced Tuning (not necessary for hydraulic pump systems) ........................ 46
 Height Switch, Display Setup, Menus ............................................................... 47
 System Enable/Disable (ON/OFF), MANUAL and AUTO Mode ....................... 48
 Initial Operation, Manual Operation, Auto Mode Test ....................................... 48
 Diagnostics, System Information, Tests ............................................................ 49
H
Maintenance
& Parts
Maintenance & Parts
 Air Bladder, Winterization, Pump Oil, Diaphragm and Valve Replacement. ..... 56
 Pre-season Service ........................................................................................... 57
 Replacing Valves and Diaphragms ................................................................... 58
 Diaphragm Pump Parts Information .................................................................. 59-65
 PWM Valve and Motor Parts ............................................................................. 66
G
Trouble-
Shooting
Troubleshooting
 Troubleshooting Tips ......................................................................................... 50
 Pump Will Not Turn, Hydraulic Manual Override .............................................. 51
 Rate Fluctuates or Slow Getting to Target Rate ............................................... 52
 Flowmeter Tap Test, Section Valves Won’t Move, Pressure Sensor ................ 53
 More Troubleshooting Suggestions and Help ................................................... 54-55
QuickStart Setup Sheet See the sheet for your harness, profile, and product setup
©2010-2018 SureFire Ag Systems—All Rights Reserved
SureFire Ag Systems

396-3815Y1 SureFire PumpRight for Raven RCM 2Revised 01/16/2018
General Description
You have purchased a SureFire fertilizer system for your equipment. This system will be
controlled by your in-cab display and Raven Rate Control Module (RCM). The RCM will
adjust the speed of the SureFire PumpRight hydraulic pump based on feedback from the
flowmeter and vehicle speed. The system is capable of using optional section valves to minimize overlap.
The RCM is capable of controlling up to 5 products depending on the exact situation. So, the same RCM that
controls this PumpRight system could control additional liquid, dry or anhydrous ammonia products on your
equipment.
You will need a SureFire RCM adapter harness to connect the RCM to the product harness(es). Setup
instructions will be furnished with the adapter harness so all the products controlled with a single RCM
controller will work properly.
You will use the Virtual Terminal (VT) or Universal Terminal (UT) software on your display to view the RCM
on your screen.
A
Introduction
Basic Installation Steps
1. Mount the Raven RCM and connect it to the Implement ISOBUS.
2. Open the packages and familiarize yourself with the components. See the System Overview Example on
the following page to see the big picture of how SureFire Fertilizer Systems are installed. Refer to manual
sections B & D for component information.
3. Mount the PumpRight pump and make hydraulic connections. See section E for hydraulic plumbing
information.
4. Plumb the tank to the PumpRight inlet. See section E for details.
5. Install the plumbing kit including section valves, flow indicator columns / manifolds, check valves,
plumbing to each row unit delivery point. See section B for information on these components.
6. Attach the flowmeter outlet to section valve, manifold inlet, or LiquiShift inlet. Attach section valve outlets
to flow indicator inlets.
7. Attach harnesses as shown in Section D.
8. Set up RCM for SureFire fertilizer system as shown in Section F or in the setup instructions sent with the
RCM adapter harness.
9. Fill system with water, conduct initial operation and tests per Section F or in the QuickStart instructions.
10. Winterize system with RV Antifreeze if freezing temperatures are expected.
11. Do pre-season service each year as described at end of manual.
SureFire Ag Systems

396-3815Y1 SureFire PumpRight for Raven RCM 3Revised 01/16/2018
System Overview Example
The following gives an example of a complete SureFire Fertilizer system with these
components:
• In-cab Display
• Raven RCM
• PumpRight D115
• Section Valves
• Flow Indicators
• Check Valves with Colored Disc Orifices
A
Introduction
RCM
Display in cab
Harnesses
from display to
RCM (various)
Fertilizer Opener,
Seed Firmer, SS
Tube, etc.
Typically 3/4” hose used to
feed each manifold. Length
of this hose can vary
significantly.
This is usually 3/8” hose. Typi-
cal length is 1-4’ with check
valves placed on each row that
distance from ground.
This is usually 3/8” hose. Maxi-
mum recommended length is 20
feet and lengths do not need to
be equal.
Check valve is mounted
near each row. 1/4 turn
cap is always check valve
outlet. Colored disc orifice
can be placed under cap.
TANK
Hose is used from the flowmeter outlet to section
valves. If not using section valves, flowmeter is
plumbed directly to flow indicators or a simple tee
is used to divide flow to multiple flow indicator
manifolds.
Strainer
PWM Pump Harness
(connector detail in Section D)
Section Valve Harness
(connector detail in Section D)
SureFire adapter harness for 1
or more products and section
valves
SureFire Ag Systems