SURGEMASTER SE80CR User manual

EMB Manufacturing Inc.
4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: [phone] · Fax: [phone]
www.surgemaster.ca www.embmfg.com
PRINTED IN CANADA
Rev: 280214 PART NUMBER: Z97083
SE80CR
TRAILER WOODSPLITTER
OPERATOR'S MANUAL
Keep this manual with the
machine at all times
Before putting the SE Splitter into service:
Do not attempt to start or operate the wood splitter without thoroughly
reviewing this manual for safe and proper operation.
SE80CR

2
TABLE OF CONTENTS
DELIVERY INSPECTION REPORT...................... 4
SERIAL NUMBER LOCATION ............................. 5
LABELLING INFORMATION................................ 5
1 INTRODUCTION...................................... 6
2 SAFETY ................................................... 7
2.1 SAFETY DO'S & DON'TS' .................... 8
2.2 EQUIPMENT SAFETY GUIDELINES... 9
2.3 SAFETY TRAINING............................ 10
2.4 PREPARATION................................... 11
2.5 MAINTENANCE SAFETY................... 12
2.6 OPERATING SAFETY ........................ 13
2.7 HYDRAULIC SAFETY ........................ 14
2.8 TIRE SAFETY..................................... 14
2.9 STORAGE SAFETY............................ 14
2.10 TRANSPORT SAFETY....................... 14
2.11 GAS MOTOR SAFETY ....................... 15
2.12 REFUELLING SAFETY ...................... 15
2.13 SIGN-OFF FORM ............................... 16
3 SAFETY SIGNS..................................... 17
3.1 HOW TO INSTALL SAFETY SIGNS: .. 17
3.2 SAFETY SIGN EXPLANATIONS: ....... 17
3.3 SAFETY SIGN LOCATIONS............... 18
4 OPERATION & FEATURES .................. 19
4.1 TO THE NEW OPERATOR................. 19
4.1.1 IMPORTANT ...................................... 19
4.2 MACHINE COMPONENTS................. 20
4.3 MACHINE BREAK-IN ......................... 21
4.4 PRE-OPERATION CHECKLIST ......... 21
4.5 ATTACHING/UNHOOKING................. 22
4.6 CONTROLS ........................................ 23
4.6.1 GAS ENGINE:..................................... 23
4.6.2 HYDRAULIC CONTROLS: ................. 24
4.7 FIELD OPERATION............................ 25
4.7.1. OPERATION: ...................................... 26
4.7.2 STOPPING: ........................................ 27
4.7.3 EMERGENCY STOPPING: ................ 27
4.7.4 LOG PLACEMENT:............................. 27
4.7.5 WEDGE CONFIGURATION: .............. 28
4.7.6 HORIZONTAL TO VERTICAL:............ 29
4.7.7 VERTICAL TO HORIZONTAL:............ 29
4.7.8 OPERATING HINTS: .......................... 30
4.8 TRANSPORTING ............................... 31
4.9 STORAGE .......................................... 32
5 SERVICE AND MAINTENANCE ........... 33
5.1.1 FLUIDS AND LUBRICANTS ............... 33
5.1.2 GREASING ........................................ 33
5.1.3 SERVICE ILLUSTRATION.................. 34
5.2 MAINTENANCE.................................. 36
5.2.1 HYDRAULIC SYSTEM OIL FILTER.... 36
6 TROUBLE SHOOTING.......................... 36
6.1 TROUBLE SHOOTING CHART.......... 37
7 SPECIFICATIONS ................................. 38
7.1 MECHANICAL..................................... 38
7.2 BOLT TORQUE................................... 39
7.3 HYDRAULIC FITTING TORQUE........ 40
7.4 HYDRAULIC FITTING TORQUE........ 40
8 ACCESSORIES ..................................... 41
#W4120 4 WAY SPLITTING WEDGE ............ 41
INDEX.................................................................. 42

3
WARRANTY
Effective on products retailed on or after September 1, 2011.
Register your product online at www.surgemaster.ca within 30 days of purchase to activate warranty.
This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of
from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions
supplied with this unit. Warranty is limited to the repair of the product and/or replacement of parts.
This warranty does not cover the following items:
1) Parts lost or damaged during shipment,
2) Normal maintenance or adjustments
3) Normal replacement of service items.
4) Accessory items / parts not supplied by EMB MFG INC.
5) Damages resulting from:
• misuse, negligence, accident, theft or re
• use of improper or insufcient fuel, uids or lubricants
• use of parts or after market accessories other than genuine EMB MFG INC. parts
• modications, alteration, tampering or improper repair performed by parties other than an authorized servicer
• any device or accessories installed by parties other than an authorized EMB servicer
Engines are covered by the manufacturer of the engine and covered by the warranty period specied by that manufacturer.
Engine warranty must be registered at the engine manufactures website. For service contact your local engine dealer.
Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind, including loss
of prots. The manufacturer is under no circumstances liable for tow vehicle of any kind. The manufacturer is not liable for
the maintenance of the product.
This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by
anyone other than an authorized service centre.
If a difculty develops with the product, contact EMB MFG INC. Only our authorized service centres may make repairs to
the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the
receipt of the product. Unit or parts shall be returned at the customer’s expense to the authorized service centre. Damage
in transit is not covered by warranty. Include the original purchase receipt with any claim (keep a copy of the receipt
for your les).
The distributor’s liability under warranty is limited to the repair of the product and/or replacement of parts and is given to the
purchaser in lieu of all other remedies including incidental and consequential charges. There are no warranties, expressed
or implied, other than those specied herein.
EMB MFG Inc
4144 Boomer Line, St Clements, ON N0B 2M0 Canada
Phone: [phone] Fax: [phone] : attention to Warranty Dept
Email: [email protected]
WARRANTY IS VOID IF NOT REGISTERED
Three (3) Years for Consumer
One (1) Year for Commercial/Rental
rev.091111

4
Surge-Master
TRAILER WOODSPLITTER
DELIVERY INSPECTION REPORT

Pre-Delivery Inspection
Inspect for damage from shipping, immediately contact the
shipping company if damage is found.
Wood Processor
Hydraulic Splitter Controls Function
Hydraulic Cylinder Functions
Hydraulic Reservoir Level
Engine Fluid Level
Horizontal / Vertical Pivot Moves Freely
Front and Rear Stands Moves Freely
Fasteners Tight
Grease Zerks / Lubricate Pivot Points
Hydraulic Connections
Review Operating and Safety Instructions
Safety Checks
All Safety Decals Installed
Guards and Shields Installed and Secured
All Jacks Function
Retainer Installed Through Hitch Points
Review Operating and Safety Instructions
Check Tire Pressure
Ensure Safety Chain is Secure
_________________________________________
Customer’s Name
_________________________________________
Contact Name
_________________________________________
Dealer Name
(_________)_______________________________
Phone Number
_________________________________________
Serial Number
__________ /__________ /__________
Delivery Date
I have thoroughly instructed the buyer on the equipment care, adjustments, safe operation and applicable warranty
policy and reviewed the manual.
_________________________________________
Dealer’s Rep. Signature
__________ /__________ /__________
Date
The product manuals have been received by me and I have been thoroughly instructed as to care, adjustments,
safe operation and applicable warranty policy.
_________________________________________
Owner's Signature
__________ /__________ /__________
Date
To activate warranty, register your product online at
www.surgemaster.com

5
SERIAL NUMBER LOCATION
Always refer to the serial number of your Surge-Master Trailer Woodsplitter when ordering parts or re-
questing service or other information.
The serial number plates are located where indicated. Please mark the numbers in the spaces provided
for easy reference.
Serial
Number
Please mark the numbers in the spaces provided for easy reference.
Splitter Model Number : SE80CR
Splitter Serial Number _____________________________________________
LABELLING INFORMATION
As you begin to get familiar with your SurgeMaster product, you will notice that there are numerous labels
located on the machine. Here is a brief explanation of what they are for and how to read them.
There are three different types of labelling: safety, informative
and product labels.
Safety Labels are pictorial and always with a yellow back-
ground colour and generally 2 panel. The top panel shows the
safety alert (the potential hazard) and the bottom panel shows
the message (how to avoid the hazard).
Informative Labels are generally pictorial, have a white back-
ground colour and can vary to the number of panels. The label
will illustrate the function of a feature and is accompanied by
detailed instructions in the owners manual, with the label illustrated along side.
Product Labels are associated with the product and carry various messages. (model, serial, etc)
See the section on safety signs for safety label denitions. For a complete illustration of labels and label
locations, download the parts manual for your model product at www.embmfg.com.
safety alert
message
safety label

6
1 INTRODUCTION
Congratulations on your choice of a Surge-Master Trailer Woodsplitter to complement your log splitting
operation. This equipment has been designed and manufactured to meet the needs of a discriminating
buyer for the efcient splitting of logs.
Safe, efcient and trouble free operation of your Woodsplitter requires that you and anyone else who will
be operating or maintaining the machine, read and understand the Safety, Operation, Maintenance and
Trouble Shooting information contained within the Operator's Manual.
This manual covers the Surge-Master SE80CR Trailer Woodsplitter. Use the Table of Contents and Index
as a guide to locate required information.
Refer to your engine instruction manual for specic operating, maintenance instructions and
requirements. Engine instruction manual is stored in the manual tube with this operator manual.
Engine warranty must be registered at the engine manufactures website.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call EMB or
visit the Surge-Master website, www.surgemaster.ca if you need assistance, information or additional
copies of the manuals.
SE80CR

7
2 SAFETY
SAFETY ALERT SYMBOL
Why is SAFETY important to you?
The Safety Alert symbol identies
important safety messages on the
Surge-Master Woodsplitter and in
the manual. When you see this
symbol, be alert to the possibility of
personal injury or death. Follow the
instructions in the safety message.
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
3 Big Reasons
WARNING - Indicates a potentially hazardous
DANGER - Indicates an imminently hazardous
CAUTION - Indicates a potentially hazardous
situation that, if not avoided, may
result in minor or moderate injury.
It may also be used to alert against
unsafe practices.
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
situation that, if not avoided, will re-
sult in death or serious injury. This
signal word is to be limited to the
most extreme situations typically
for machine components which,
for functional purposes, cannot be
guarded.
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
If you have any questions not answered in this manual or require additional copies or the manual is dam-
aged, please visit the website, www.surgemaster.ca or contact EMB, 4144 Boomer Line, St. Clements,
ON, N0B 2M0. Phone [phone] or Fax [phone].

8
SAFETY
YOU are responsible for the SAFE operation and
maintenance of your SurgeMaster Trailer Wood
Splitter. YOU must ensure that you and anyone
else who is going to use, maintain or work around
the Trailer Wood Splitter be familiar with the use
and maintenance procedures and related SAFE-
TY information contained in this manual. This
manual will take you step-by-step through your
working day and alerts you to all good safety prac-
tices that should be used while using the Trailer
Wood Splitter.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a work-
ing part of your safety program. Be certain that
EVERYONE using this equipment is familiar with
the recommended use and maintenance proce-
dures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or
death by ignoring good safety practices.
2.1 SAFETY DO'S & DON'TS'
• DO give operating instructions to operators or
employees before allowing them to operate
the machine, and REVIEW annually thereaf-
ter.
• DO read and understand ALL Safety and Op-
erating instructions in the manual and follow
them. Most accidents can be
avoided. The most important
safety device on this equip-
ment is a SAFE operator.
• DO NOT expect a person who has not read
and understood all use and safety instructions
to operate the machine. An untrained opera-
tor is not qualied and exposes himself and
bystanders to possible serious injury or death.
It is the owners responsibility to the operator
to ensure familiarity and understanding of the
machine.
• DO NOT modify the equipment in any way.
Unauthorized modication may impair the
function and/or safety and could affect the life
of the equipment.
• DO NOT allow riders while towing the ma-
chine.
• DO NOT risk injury or death by ignoring good
safety practices.
• DO review safety related items annually with
all personnel who will operating or maintaining
the Trailer Wood Splitter.
• DO have a rst-aid kit available for use should
the need arise and know how
to use it.
• DO read and understand all
safety signs located on the
machine before using, main-
taining, adjusting or cleaning the Trailer Wood
Splitter.
• DO have a re extinguisher available
for use should the need arise and
know how to use it.
• DO inspect and secure all guards
before starting.
• DO wear appropriate protective gear. This list
includes but is not limited to:
•A hard hat
•Heavy gloves
•Wet weather
gear
•Hearing Protec-
tion
•Respirator or
lter mask
•Protective shoes with slip resistant soles
•Protective glasses, goggles or face shield
• DO wear suitable ear protec-
tion for prolonged exposure to
excessive noise.
• DO prepare before servicing,
adjusting, repairing or unplug-
ging:
•stop the machine,
•shut off the engine,
•remove ignition key and place in your
pocket,
•wait for all moving parts to stop
•clear the area of people, especially small
children.
•set tow vehicle brake
• DO check splitting bed, air vents, intakes and
exhausts, that they are clear of debris prior to
starting the machine
• DO NOT touch hot engine parts, mufer, muf-
er cover, engine body, engine oil, etc. during
operation and after the engine has been shut
off. Contact may cause burns.
• DO NOT modify, disable or change in any way
the safety controls.
• DO think SAFETY! Work SAFELY!

9
2.2 EQUIPMENT SAFETY GUIDELINES
Safety of the operator and bystanders is one of the main concerns in designing and developing a ma-
chine. However, every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling equipment. You, the operator, can avoid many acci-
dents by observing the following precautions in this section. To avoid personal injury or death, study the
following precautions and insist those working with you, or for you, follow them.
1. When 2 or more workers are present, only
one worker should be designated as the
machine operator and loader. A potentially
dangerous condition arises when the
worker loading the machine does not con-
trol the hydraulic ram. A workers hand may
be pinched or crushed if the ram has been
activated during loading.
2. In order to provide a better view, certain pho-
tographs or illustrations in this manual show
an assembly with a safety shield removed.
However, equipment should never be oper-
ated in this condition. Keep all shields in
place. If shield removal becomes necessary
for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign
that is not readable or is missing. Location of
such safety signs is indicated in this manual.
4. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while
operating this equipment. Consult your doc-
tor about operating this machine while taking
prescription medications.
5. Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to oper-
ate or assemble this unit until they have
read this manual and have developed a
thorough understanding of the safety pre-
cautions and of how it works. Review the
safety instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly
trained and physically able person familiar
with and trained in this equipment's opera-
tions. If the elderly are assisting with work,
their physical limitations need to be recog-
nized and accommodated.
7. Never exceed the limits of a piece of machin-
ery. If its ability to do a job, or to do so safely,
is in question - DON'T TRY IT.
8. Do not modify the equipment in any way. Un-
authorized modication result in serious injury
or death and may impair the function and life
of the equipment.
9. In addition to the design and conguration of
this implement, including Safety Signs and
Safety Equipment, hazard control and ac-
cident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation,
transport, maintenance, and storage of the
machine.
10. Refer also to Safety Messages and operation
instruction in each of the appropriate sections
of the Tractor and machine Manuals. Pay
close attention to the Safety Signs afxed to
the tractor and the machine.
11. Safe condition involves the following proce-
dure:
• shut off the engine
• ensure all components have stopped moving.
• remove and pocket the ignition key (if applicable)
• disconnect the battery (if applicable)
• block & chock the wheels
Safe Condition procedure should be per-
formed before any service, maintenance
work or storage preparation.

10
2.3 SAFETY TRAINING
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and conguration of
equipment, hazard control and accident pre-
vention are dependent upon the awareness,
concern, prudence and proper training of
personnel involved in the operation, transport,
maintenance and storage of this equipment.
3. It has been said, "The best
safety feature is an informed,
careful operator." We ask you
to be that kind of an operator. It is the opera-
tor's responsibility to read and understand
ALL Safety and Operating instructions in the
manual and to follow these. Accidents can be
avoided.
4. Working with unfamiliar equipment can
lead to careless injuries. Read this
manual, before assembly or operating, to
acquaint yourself with the machine. If this
machine is used by any person other than
yourself, or is loaned or rented, it is the
machine owner's responsibility to make
certain that the operator, prior to operat-
ing:
• Reads and understands the operator's
manuals.
• Is instructed in safe and proper use.
• Understands and knows how to perform
the "safe condition" procedure:
• shut off the engine
• ensure all components have stopped
moving.
• remove and pocket the ignition key
• disconnect the battery
• block & chock the wheels
5. Know your controls and how to stop the
machine quickly in an emergency. Read this
manual thoroughly
6. Be certain only a properly trained and physi-
cally able person will operate the machinery.
A person who has not read and understood all
operating and safety instructions is not quali-
ed to operate the machine. An untrained
operator exposes himself and bystanders to
possible serious injury or death. If the elderly
are assisting, their physical limitations need to
be recognized and accommodated.

11
4. Clear working area of stones, branches or
hidden obstacles that might be hooked or
snagged, causing injury or damage.
5. Determine where the split logs will be piled
and ensure it does not interfere with safe
loading of material into the machine
6. Precut material so that it is ready to load into
the machine. Do not run a chainsaw and the
machine at the same time.
7. Use only in daylight or good articial light.
8. Be sure machine is properly mounted, adjust-
ed and in good operating condition.
9. Ensure that all safety shielding and safety
signs are properly installed and in good condi-
tion.
10. If fuel is on site, store it well away from the
chip pile and feed material.
11. Do not operate gas powered machinery
indoors, even if doors and windows are open.
Carbon monoxide produced by the engine is
a poison that you cannot see or smell and can
kill in minutes.
12. When operating this equipment , always let
someone know where you are and what you
are doing. In case of accident or injury some
one will be aware of your location.
13. Perform the "PreOperation Checklist" proce-
dure before starting work.
2.4 PREPARATION
1. Never use the engine and machine until the
operators have been adequately trained in the
safe operation of the machine and have read
and completely understand:
• Safety, Operation and Feature sections of
this manual,
• Engine Operator's Manual
• Each of the Safety Messages found on the
safety signs on the engine and machine.
2. Personal protection equipment including:
• hard hat
• safety glasses
• safety shoes
• gloves
• hearing protection
• safety vest
are recommended during assembly, instal-
lation, operation, adjustment, maintaining,
repairing, removal, cleaning, or moving the
splitter. Do not allow long hair, loose tting
clothing or jewellery to be around equipment.
3. PROLONGED EXPOSURE TO LOUD NOISE
MAY CAUSE PERMANENT HEARING
LOSS!
Power equipment can be
noisy enough to cause per-
manent, partial hearing loss.
We recommend that you
wear hearing protection on
a full-time basis. Noise over
85dB on a long-term basis can
cause severe hearing loss.
Noise over 90db adjacent to the Operator
over a long-term basis may cause permanent,
total hearing loss.
Caution: Hearing lossfrom
loud noise (from tractors,
chain saws, radios, and other
such sources close to the ear) is
cumulative over a lifetime without
hope of natural recovery.

12
8. Where replacement parts are necessary for
periodic maintenance and servicing, genuine
factory replacement parts must be used to
restore your equipment to original specica-
tions. The manufacturer will not be responsi-
ble for injuries or damages caused by use of
unapproved parts and/or accessories.
9. A re extinguisher and rst aid kit should be
kept readily accessible
while performing mainte-
nance on this equipment.
10. Inspect and tighten all bolts, nuts and screws
and check that all electrical and fuel connec-
tions are properly secured to ensure splitter is
in a safe working condition.
11. When completing a maintenance or service
function, make sure all safety shields and
devices are installed before placing splitter in
service.
12. When cleaning any parts, do not use gasoline,
use regular cleanser.
13. Always use two people to handle heavy, un-
wieldy components during assembly, installa-
tion, removal or moving.
14. Never place any part of your body, ngers,
hands, feet, etc. where it would be in danger
if movement should occur during assembly,
installation, operation, maintaining, repairing,
removal or moving. Keep others away.
15. Always use proper tools, that are in good con-
dition. Make sure you understand how to use
them, before performing any service work.
2.5 MAINTENANCE SAFETY
1. Good maintenance is your responsibility. Poor
maintenance is an invitation to trouble.
2. Follow good shop practices.
• Keep service area clean and dry.
• Be sure electrical outlets and tools are
properly grounded.
• Use adequate light for the job at hand.
3. Do not operate gas powered machinery in-
doors without direct venting out doors. Carbon
monoxide produced by the engine is a poison
that you cannot see or smell and can kill in
minutes.
4. Put the machine in safe condition before
working on this machine:
• shut off the engine
• ensure all components have stopped moving.
• remove and pocket the ignition key (if applicable)
• disconnect the battery (if applicable)
• block & chock the wheels
5. Allow the engine to cool before performing
maintenance, engine components and oil
may be hot enough to cause injury.
6. Never work under equipment unless it is
blocked securely.
7. When performing any service or maintenance
work always use personal protection devices
such as
• safety glasses,
• hand protection - gloves
• hearing protectors
• safety shoes
Use tight tting gloves when handling parts.

13
2.6 OPERATING SAFETY
Please remember it is important that you read and heed the safety signs on the Woodsplitter. Clean or
replace all safety signs if they cannot be clearly read and understood. They are there for your safety, as
well as the safety of others. The safe use of this machine is strictly up to you, the operator.
1. All things with moving parts are potentially
hazardous. There is no substitute for a cau-
tious, safe-minded operator who recognizes
potential hazards and follows reasonable
safety practices. The manufacturer has
designed this Trailer Wood Splitter to be used
with all its safety equipment properly attached,
to minimize the chance of accidents. Read
and understand operator's manual before
starting, to make sure you have all safety
equipment attached and operational.
2. Close and secure all covers, guards, deec-
tors and shields before starting and operating.
3. Personal protection equipment including hear-
ing protection, hard hat, safety glasses, safety
shoes, and gloves are recommended during
assembly, installation, operation, adjustment,
maintaining, repairing, removal, or moving.
Do not allow long hair, loose-tting clothing, or
jewellery to be around moving parts.
4. Keep hydraulic lines and ttings tight, in good
condition and free of leaks.
5. Do not allow bystanders within 20 feet of
machine during operation. Wood chips can y
out and injure others.
6. When 2 or more workers are present, only
one worker should be designated as the
machine operator and loader. A potentially
dangerous condition arises when the
worker loading the machine does not con-
trol the hydraulic ram. A workers hand may
be pinched or crushed if the ram has been
activated during loading.
7. Always use one hand on each control lever
when operating the splitter to keep hands out
of splitting area.
8. Do not step over or straddle splitter during
operation.
9. Do not try to split more than one log at a time.
The logs can y out and cause injury.
10. Keep your ngers and hands away from
cracks in the log that can open while splitting.
11. Always load logs by holding on the bark sides,
not the cut top and bottom.
12. Do not reach into or load the splitter when the
wedge is in motion.
13. Do not try to split logs across the grain. Some
kinds can burst or splinter and y out of ma-
chine causing injury.
14. For uneven cut logs, always place the wide
end down and the most square end against
the splitting wedge.
15. Inspect electrical harness, sensors and con-
troller to ensure they are in good condition
before operating to maintain control.
16. Never place any part of your body where it
would be in danger if movement should occur
during operation, maintenance, repairing, or
moving.
17. Do not operate gas powered machinery
indoors, even if doors and windows are open.
Carbon monoxide produced by the engine is
a poison that you cannot see or smell and can
kill in minutes.
18. Use care when loading material into splitter.
Do not load metal, bottles, cans, rocks, glass
or other foreign material into wood splitter.
19. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while
operating this equipment. Consult your doc-
tor about operating this machine while taking
prescription medications.
20. Do not climb or sit on machine when operat-
ing. Keep proper balance and footing at all
times.
21. Never allow children or unauthorized people
to operate or be around this machine.
22. Keep the working area clean and free of de-
bris to prevent tripping. Operate only on level
ground.

14
2.10 TRANSPORT SAFETY
1. Comply with state and local laws governing
safety and transporting of machinery on public
roads.
2. Do not exceed a safe travel speed. Slow
down for rough terrain and cornering.
3. Secure the splitter bed and support stands
before moving or transporting.
4. Do not transport or move the splitter with the
engine running.
5. Be sure the trailer is hitched positively to the
towing vehicle .Always attach safety chain
between the hitch and the towing vehicle.
6. Inspect rims for dents or damage, check
wheel lugs and tighten if required.
7. Inspect tires for cuts or damage, check tire
pressure and top up if required.
8. Inspect all access panels and guards to en-
sure they are secured.
9. Inspect fuel and hydraulic tank caps are on
tight to prevent spills while transporting.
10. Clean off all debris from the splitter.
11. Check that all the lights, reectors and other
lighting requirements are connected and in
good working condition.
12. Never allow riders on the machine.
13. Be a safe and courteous driver. Always yield
to oncoming trafc in all situations, including
narrow bridges, intersections, etc.
14. Watch for trafc when near or crossing road-
ways.
15. Do not drink and drive.
16. Just before transport, perform a circle check
to ensure everything is safe, secure and in
working condition.
2.7 HYDRAULIC SAFETY
1. Make sure that all the components in the hy-
draulic system are kept in good condition and
are clean.
2. Before applying pressure to the system, make
sure all components are tight, and that lines,
hoses and couplings are not damaged.
3. Do not attempt any makeshift repairs to the
hydraulic lines, ttings or hoses by using
tapes, clamps or cements. The hydraulic sys-
tem operates under extremely high pressure.
Such repairs will fail suddenly and create a
hazardous and unsafe condition.
4. Wear proper hand and eye protection when
searching for a high pressure hydraulic leak.
Use a piece of wood or
cardboard as a backstop
instead of hands to isolate
and identify a leak.
5. If injured by a concentrated
high-pressure stream of
hydraulic uid, seek medical
attention immediately. Seri-
ous infection or toxic reaction
can develop from hydraulic
uid piercing the skin surface.
6. Replace any worn, cut, abraded, attened or
crimped hoses and metal lines.
7. Relieve pressure on hydraulic system before
maintaining or working on system.
2.8 TIRE SAFETY
1. Have a qualied tire dealer or repair service
perform required tire maintenance, never at-
tempt to mount a tire on your own.
2. Inate tires to manufacturer’s specications as
stated on the tire sidewall.
3. Do not exceed the maximum towing speed
indicated on tire sidewall.
4. When replacing worn tires, make sure they
meet the original tire specications. Never
undersize.
2.9 STORAGE SAFETY
1. Store the splitter in an area away from human
activity.
2. Do not allow children to play on or around the
stored machine.
3. Store the splitter in a dry, level area. Support
the frame with planks if required.
4. If storing for long periods consult your engine
owners manual for safe storage.

15
2.11 GAS MOTOR SAFETY
WARNING: DO NOT
1. DO NOT start the engine with out checking
uid levels
2. DO NOT operate gas powered machinery
indoors, even if doors and windows are open.
Carbon monoxide produced by the engine is
a poison that you cannot see or smell and can
kill in minutes.
3. DO NOT choke carburettor to stop engine.
Whenever possible, gradually reduce engine
speed before stopping.
4. DO NOT run engine above rated speeds.
This may result in injury or engine failure.
5. DO NOT tamper with governor springs, gov-
ernor links or other parts which may increase
the governed speed.
6. DO NOT tamper with the engine speed se-
lected by the original equipment manufacturer.
7. DO NOT check for spark with spark plug or
spark plug wire removed.
8. DO NOT crank engine with spark plug re-
moved. If engine is ooded, place throttle in
"FAST" position and crank until engine starts.
9. DO NOT operate engine without a mufer.
10. DO NOT remove fuel tank cap while engine is
running.
11. DO NOT operate engine with an accumula-
tion of grass, leaves, dirt or other combustible
materials in the mufer area.
12. DO NOT touch hot mufer, cylinder or ns
because contact may cause burns.
13. DO NOT run engine without air cleaner or air
cleaner cover removed.
14. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the mufer. The arrester must be
maintained in effective working order by the
operator. In the state of California the above
is required by law (Section 4442 of the Cali-
fornia Public Resources Code). Other states
may have similar laws. Federal laws apply on
federal land.
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE OPERATING AND
MAINTENANCE INSTRUCTIONS THAT CAME WITH YOUR ENGINE.
WARNING: DO
1. ALWAYS DO remove the wire from the spark
plug when servicing the engine or equipment
TO PREVENT ACCIDENTAL STARTING.
2. DO keep cylinder ns and governor parts free
of grass and other debris which can affect
engine speed.
3. DO examine mufer periodically to be sure
it is functioning effectively. A worn or leak-
ing mufer should be repaired or replaced as
necessary.
4. DO use fresh gasoline. Stale fuel can gum
carburettor and cause leakage.
5. DO check fuel lines and ttings frequently for
cracks or leaks. Replace if necessary.
2.12 REFUELLING SAFETY
1. Handle fuel with care. It is highly ammable.
2. Allow engine to cool for 5 minutes before
refuelling. Clean up spilled fuel before restart-
ing engine.
3. Do not refuel the machine while smoking or
when near open ame or
sparks.
4. Fill fuel tank outdoors.
5. Prevent res by keeping
machine clean of accu-
mulated trash, grease and
debris.
Caution: Fire Hazard - No Smoking
To Prevent serious injury or death:
• Do not smoke while refueling
• Keep sparks, ames, and hot material
away
• Ensure the engine is off and cooled
• Ensure mufer is cooled

16
EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE
2.13 SIGN-OFF FORM
Surge-Master follows the general Safety Standards specied by the American Society of Agricultural
Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be
operating and/or maintaining the Woodsplitter must read and clearly understand ALL Safety, Operating
and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
Annually review this information before the season start-up.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.
We feel that an untrained operator is unqualied to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator’s Manual and have been instructed
in the operation of the equipment.
SIGN-OFF FORM
DATE

17
3 SAFETY SIGNS
1. Keep safety signs clean and legible at all times,
2. Replace safety signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety signs in Section 3 each have a part number displayed with it. Use this part number when
ordering replacement parts.
5. Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory.
Caution: keep feet away from falling log
splits, always wear steel toed foot wear
while machine is operating to avoid seri-
ous personal injury.
Caution: Pinch point / crushing
danger! Keep your hands away from
all moving parts during and after split
operation! Never try to clear a jammed
log with your hands! Wait for all moving
parts to come to a complete stop before
loading or clearing obstructions.
Z94119
Caution: read and understand ALL
safety and operating instructions in
the manual, read and understand ALL
safety labels located on the machine.
The most important safety device on
this equipment is an informed SAFE
operator.
3.2 SAFETY SIGN EXPLANATIONS:
3.1 HOW TO INSTALL SAFETY SIGNS:
• Be sure that the installation area is clean and dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the sign over the specied area and carefully press the small portion with the exposed sticky
backing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.
Z94123
Z94124

18
REMEMBER - If safety signs have been damaged, removed, become illegible or parts replaced without
signs, new signs must be applied. New signs are available from your authorized dealer.
The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good
safety requires that you familiarize yourself with the various safety signs, the type of warning and the area,
or particular function related to that area, that requires your SAFETY AWARENESS.
• Think SAFETY! Work SAFELY!
3.3 SAFETY SIGN LOCATIONS
Z94123 x 1Z94124 x 1 Z94119

19
OPERATING SAFETY
• Read and understand the Operator’s Man-
ual and all safety signs before operating,
servicing, adjusting, repairing or unplugging.
• When 2 or more workers are present, only
one worker should be designated as the
machine operator and loader. A potentially
dangerous condition arises when the
worker loading the machine does not
control the hydraulic ram. A workers hand
may be pinched or crushed if the ram has
been activated during loading.
• Install and secure all guards and shields
before starting or operating.
• Keep hands, feet, hair and clothing away
from moving parts.
• Do Not operate gas powered machinery in-
doors, even if doors and windows are open.
Carbon monoxide produced by the engine
is a poison that you cannot see or smell and
can kill in minutes.
• Always wear the appropriate personal
safety equipment when operating splitter
including but not limited to hard hat, safety
shoes, face shield and heavy gloves.
• Clear the area of bystanders, especially
small children, before starting.
• Always use one hand on each control lever
when operating the splitter to keep hands
out of splitting area.
• Do not operate on slopes or side hills.
• Keep working area clean, neat and dry to
prevent slipping and tripping.
• Keep all mechanical and hydraulic compo-
nents in good condition. Do not operate
with leaks or damaged components.
• Load splitter by holding logs on the side
rather than the top and bottom.
• Do not split wood across the grain.
• Review safety instructions with all operators
annually.
4.1 TO THE NEW OPERATOR
OR OWNER
The SurgeMaster Trailer Woodsplitter is designed
to split any kind of wood or log. Be familiar with the
machine before starting.
It is the responsibility of the owner or operator
to read this manual and to train all other opera-
tors before they start working with the machine.
Follow all safety instructions exactly. Safety is
everyone's business. By following recommend-
ed procedures, a safe working environment is
provided for the operator, bystanders and the
area around the work site. Untrained operators
are not qualied to operate the machine.
Many features incorporated into this machine are
the result of suggestions made by customers like
you. Read this manual carefully to learn how to oper-
ate the machine safely and how to set it to provide
maximum eld efciency. By following the operating
instructions in conjunction with a good maintenance
program, your Woodsplitter will provide many years
of trouble-free service.
4.1.1 IMPORTANT
Ensure all operators understand how to put the
machine in safe condition before working with this
machine,
• shut off the engine.
• ensure all components have stopped moving.
• remove and pocket the ignition key. (if applicable)
• disconnect the battery. (if applicable)
• block & chock the wheels.
4 OPERATION & FEATURES

20
4.2 MACHINE COMPONENTS
Model SE80CR Woodsplitter consists of a wedge
on the end of a hydraulic cylinder pushing into an
anvil for splitting wood or logs. Both feature a gas
engine mounted next to the ram, that provides
power to a hydraulic pump.
The axle frame is used as an oil reservoir. Pres-
surized oil from the pump is routed through a
three position valve to control the cylinder move-
ment.
In addition, model SE80CR Splitter can be used in
vertical or horizontal conguration.
Model SE80CR
in horizontal
conguration
Model SE80CR
in vertical
conguration
Engine
Splitter
Frame
Control
Lever
Hydraulic
Cylinder
Wedge
Frame
Latch
Anvil
Support Leg
Stand
Hydraulic Oil
Filter
Oil
Reservoir
Control
Valve