Suzuki GSX-1300R Reference manual

MOTORCYCLE DIVISION 4-STROKE
BULLETIN NO. GS/GSX/GSX-R - 106
DATE: 5/14/1999
MODEL: GSX1300R HAYABUSA
SUBJECT: OIL GALLERY PLUG TORQUE SPECIFICATION CHANGE
REFERENCE: GSX1300R SERVICE MANUAL - PN 99500-39180-03E
ATTACHMENT: REPLACEMENT PAGE 8-43 FOR SERVICE MANUAL
NOTICE:
The oil gallery plug tightening torque specification has been changed. The change is effective
on motorcycles produced during or after May, 1999. When servicing a GSX1300R engine,
use the revised specification. Please insert the enclosed revised page 8-43 into your
GSX1300R service manual or change your manual per the information listed below.
AFFECTED DEPARTMENTS:
The following departments in your dealership should be notified of this information:
!!
!!
!Management !!
!!
! Service "Warranty "Sales "Parts "Accessories
American Suzuki Motor Corporation
Technical Service Department
Motorcycle
GSX1300R Service Manual
change required on page
8-43
OIL GALLERY PLUG TORQUE
ORIGINAL
!
Change to
Oil gallery plug 10 N.m
(M8) (1.0 kgf.m, 7.0 lb-ft))
REVISED
Oil gallery plug 18 N.m
(M8) (1.8 kgf.m, 13.0 lb-ft)

SERVICING INFORMATION 8-43
TIGHTENING TORQUE - REVISED 5/1999
ENGINE ITEM N.mkgf.mlb-ft
Exhaust pipe bolt 232.316.5
Muffler mounting nut 232.316.5
Muffler joint nut 252.518.0
Speed sensor rotor bolt 181.813.0
Engine sprocket nut 14512.5 105.0
Engine mounting bolt and nut (M:12) 757.5 54.0
(M:10) 555.5 40.0
Engine mounting thrust adjuster 101.07.0
Engine mounting thrust adjuster lock nut 454.532.5
Engine mounting pinch bolt 353.525.5
Cylinder head cover bolt 141.410.0
Spark plug 111.18.0
Cam chain guide bolt 101.07.0
Camshaft journal holder bolt 101.07.0
Cam chain tension adjuster bolt 80.86.0
Cam chain tension adjuster mounting bolt 101.07.0
Cylinder head side bolt 141.410.0
Cam chain tensioner bolt 101.07.0
Cylinder head bolt (M:10) 525.2 37.5
(M:6) 101.0 7.0
Cylinder nut 101.07.0
PAIR pipe nut 101.07.0
Water bypass union 141.410.0
Water inlet connector bolt 101.07.0
Oil hose union bolt 202.014.5
Clutch cover bolt 101.07.0
Clutch sleeve hub nut 959.568.5
Clutch spring set bolt 101.07.0
Clutch spring support bolt 232.316.5
Starter clutch cover bolt 101.07.0
Starter idle gear cover bolt 101.07.0
Starter clutch cover plug 111.18.0
Valve timing inspection plug 232.316.5
Starter clutch bolt 555.540.0
Generator cover bolt 101.07.0
Generator roter bolt 12012.0 87.0
Generator stator set bolt 101.07.0
Crankshaft position sensor set bolt 5.50.55 4.0
Gearshift cover bolt 101.07.0
Gerarshift cam stopper bolt 101.07.0
Gearshift cam stopper plate bolt 101.07.0
Gearshift arm stopper bolt 191.913.5
Oil pressure switch 141.410.0
Crankcase bolt [M:6] 111.1 8.0
[M:8] 262.6 19.0
[M:9] 323.2 23.0
[M:10] 505.0 36.0
Oil gallery plug [M:6][M:8] 181.8 13.0
[M:10] 161.6 11.5
[M:16] 353.5 26.5
Oil drain plug 232.316.5

8-44 SERVICING INFORMATION
ITEM N.mkgf.mlb-ft
Piston cooling oil jet bolt 101.07.0
Oil jet (For generator) 50.53.5
Oil pump mounting bolt 101.07.0
Conrod bearing cap bolt (Initial) 353.525.5
(Final) 676.7 48.5
Bearing retainer screw 80.86.0
Cam chain guide retainer screw 80.86.0
Balancer arm bolt 101.07.0
Balancer cover bolt 101.07.0
Breather pipe bolt 101.07.0
Oil strainer bolt 101.07.0
Oil pan bolt 101.07.0
Oil pipe bolt [M:6] 101.0 7.0
Oil pipe union bolt [M:14] 282.8 20.5
FI ASYSTEM AND INTAKE AIR SYSTEM
ITEM N.mkgf.mlb-ft
Camshaft position sensor mounting bolt 80.86.0
Intake air temperature sensor 181.813.0
Fuel pressure check plug 101.07.0
Fuel pressure regulator mounting screw 30.32.0
Fuel filter cap mounting screw 30.32.0
Fuel delivery pipe mounting screw 50.53.5
Fuel pump mounting screw 50.53.5
COOLING AND LUBRICATION SYSTEM
ITEM N.mkgf.mlb-ft
Impeller securing bolt 80.86.0
Water pump cover bolt 60.64.5
Water pump mounting bolt 101.07.0
Cooling fan thermo-switch 171.712.5
Engine coolant temperature sensor 181.813.0
Thermostat case bolt 101.07.0
Oil cooler hose bolt 101.07.0
CHASSIS
ITEM N.mkgf.mlb-ft
Steering stem head nut 909.065.0
Steering stem lock nut 808.058.0
Steering damper bolt 232.316.6
Front fork upper clamp bolt 232.316.5
Front fork lower clamp bolt 232.316.5
Front fork cap bolt 232.316.5
Front fork inner rod lock nut 292.920.8
Front fork damper rod bolt 404.029.0
Front axle 10010.0 72.5
Front axle pinch bolt 232.316.5
Handlebar clamp bolt 101.07.0
Handlebar holder nut 353.525.5