Suzuki RM-Z250L9 User guide

L9
January ’19 (TK) 19
99505-01229-01E
Copyright © SUZUKI MOTOR CORPORATION 2019 All Rights Reserved
FOREWORD
This motorcycle has been designed and produced utilizing Suzuki’s most modern
technology. The finest product, however, cannot perform properly unless it is cor-
rectly assembled and serviced. This set-up manual has been produced to aid you in
properly assembling and servicing this motorcycle.
Please read this manual and follow its instructions carefully. To emphasize special
information, the symbol and the words WARNING, CAUTION, NOTICE and
NOTE have special meanings. Pay particular attention to messages highlighted by
these signal words:

Indicates a potential hazard that could result in death or serious injury.

Indicates a potential hazard that could result in minor or moderate injury.
Indicates a potential hazard that could result in motorcycle or equipment
damage.
NOTE:
Indicates special information to make maintenance easier or instructions clearer.
This set-up manual is based on a motorcycle of standard specification. Some minor
differences from this manual may be found in other specifications.

1
PREPARATION
WORKSHOP
A: Packed vehicle
B: Working space
SELF PROTECTION
CAUTION
Assembling the vehicle in poor working condi-
tion can be hazardous.
Place the packed vehicle on a level floor where
it is clean and spacious.
This photograph is not for this model.
This photograph is not for this model.
CAUTION
Assembling the vehicle without proper clothes
and protective gear can be hazardous. You can
be injured if you do not wear proper clothes
and protective gear.
Be sure to wear proper clothes and shoes for
assembling and wear protective glasses, mask
or gloves as necessary.

2
UNCRATING THE MOTORCYCLE
Cut the strap by using scissors.
A: Strap
Remove the carton.
A: Crate
Remove the bolts of the bracket.
Remove the bolts to take off the rear wheel holding
bracket.
A: Bolt
B: Rear wheel holding bracket
Remove the bolts from the crate.
A: Bolt
This photograph is not for this model.
This photograph is not for this model.
CAUTION
Metal crates may have sharp edges and may
cause injury.
Wear proper protective clothes and gear.

3
Lift the steel frame to separate it from the base of the
crate.
A: Steel frame
B: Crate base
RIGHT
Open the vinyl package.
Take out the various component parts and spare parts
packaged from the crate.
A: Component parts
B: Spare parts
LEFT
CAUTION
Careless steel frame separation can injure a
person.
Lift the steel frame with two persons.
Wear proper protective clothes and gear.
NOTE:
Be careful not to damage the motorcycle when
separating the steel frame.

4
SPARE PARTS
Check all spare parts.
Item Part Name Q’ty
1Magneto cover gasket 1
2Clutch cover outer gasket 1
3Water pump case O-ring 1
4Sprocket spacer D-ring 1
5Engine oil filter comp 1
6Exhaust pipe gasket 1
7Muffler joint connector 1
8Clutch lever 1
9Brake lever 1
NOTE:
Please hand over the spare parts shown as Item 1–9in the above table to your customer together with
motorcycle.