Suzuki rg500 User manual

RG500 Service Manual
Erik's RG500 Resources
Forward Picture
RG Cutaway Diagram
01 General Information
01-01 Fuel, Oil & Coolant Recommendation
01-02 Breaking-In Procedures, Cylinder Identification
01-03 Special Materials
01-04
01-05 Precaution & General Instruction
01-06 Specifications
01-07
02 Maintenance
02-01 Periodic Maintenance Schedule
02-02 Lubrication Points
02-03 Battery, Engine Bolds & Nuts
02-04 Head, Cylinder & Muffler; Air Cleaner
02-05 Spark Plugs
02-06 Carburetors
02-07 Fuel Lines
02-08 Oil Pump; Clutch
02-09 Transmission Oil
02-10 Cooling System
02-11 Drive Train
02-12 Brakes
02-13
02-14
02-15 Tires
02-16 Steering; Front Fork; Rear Suspension
02-17 Chassis Bolts & Nuts
02-18
03 Engine
03-01 Engine Components Removable with Engine in Place
03-02 Engine Removal and Reinstallation
03-03
03-04
03-05
03-06
03-07
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RG500 Service Manual
03-08
03-09
03-00
03-11 Engine Disassembly
03-12
03-13
03-14
03-15
03-16
03-17
03-18
03-19
03-20
03-21
03-22
03-23
03-24 Engine Components Inspection & Servicing; Head, Cylinder, Exhaust Valve
03-25 Piston
03-26
03-27 Piston Rings
03-28 Bearings; Oil Seals; Crankshaft
03-29 Clutch Plates
03-30
03-31 Transmission Gears & Related Parts
03-32 Countershaft
03-33 Drive Shaft
03-34
03-35 Engine Reassembly
03-36 Exhaust Valve
03-37 Transmission
03-38 Pilot Shaft
03-39 Primary Drive Gear
03-40
03-41 Clutch
03-42
03-43 Crankshaft
03-44 Upper Crankcase; Rotary Disc Valve
03-45
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RG500 Service Manual
03-46 Magneto
03-47 Piston and Rings
03-48 Cylinder
03-49 Cylinder Head
03-50
04 Cooling System
04-01 Cooling System
04-02 Cooling Solution
04-03 Radiator & Water Hoses
04-04 ThermoStat
04-05
04-06 Water Pump
04-07
04-08
04-09
04-10
04-11 Water Temp. Meter & Temp. Gauge
04-12
05 Fuel and Lubrication
05-01Fuel Tank & Fuel Cock
05-02 Carburetor Construction
05-03 Specifications; I.D. No. Location
05-04 Removal & Disassembly
05-05
05-06 Needle Valve Inspection
05-07 Float Height Adjustment; Reassembly & Mounting
05-08 Fuel Level Inspection
05-09 Balancing Carburetors
05-10 Oil Pump Bleeding Air; Checking
06 Electrical System
06-01 Charging System
06-02
06-03
06-04
06-05 Ignition System
06-06
06-07
06-08 Exhaust Valve Control Unit & Actuator
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RG500 Service Manual
06-09
06-10
06-11
06-12 Water Temp. Meter
06-13
06-14 Oil Gauge
<.A> 06-15 Lamps
06-16 Speedometer
06-17
06-18 Switches
06-19 Battery
06-20
06-21
07 Chassis
07-01 Fairing
07-02
07-03
07-04 Front Wheel
07-05
07-06
07-07
07-08
07-09 Front Brake
07-10
07-11
07-12
07-13
07-14
07-15
07-16 Front Fork
07-17
07-18
07-19
07-20
07-21
07-22
07-23
07-24 Steering Stem
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RG500 Service Manual
07-25
07-26
07-27
07-28
07-29 Rear Brake
07-30
07-31
07-32
07-33
07-34
07-35
07-36 Rear Wheel
07-37
07-38
07-39
07-40
07-41
07-42 Tire & Wheel
07-43
07-44
07-45
07-46
07-47
07-48 Rear Swingarm & Suspension
07-49
07-50
07-51
07-52
07-53
07-54
07-55
07-56
07-57
07-58
07-59
07-60
07-61
08 Servicing Information
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RG500 Service Manual
08-01 Troubleshooting
08-02
08-03
08-04
08-05
08-06
08-07 Wiring Diagram
08-08
08-09
08-10
08-11
08-12 Cable, Harness & Hose Routing
08-13
08-14
08-15
08-16
08-17
08-18 Special Tools
08-19
08-20
08-21 Tightening Torque
08-22
08-23
08-24 Service Data
08-25
08-26
08-27
08-28
09 Appendix
09-01 3rd/4th Drive Gear & 5th Drive Gears
09-02 Overflow Pipes Routing
09-03
09-04 Transmission Oil Capacity
10 RG500H ('87 Model)
10-01 Service Data
10-02
10-03
10-04
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RG500 Service Manual
10-05
10-06 2nd & 6th Driven Gears
10-07 Under Cowling Installation
10-08
10-09
10-10
Erik's RG500 Resources
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