Swisher QUADBOSS QBFC1966 User manual

66” FINISH CUT
TRAIL MOWER
OWNER’S
MANUAL
1602 CORPORATE DRIVE, WARRENSBURG, MISSOURI 64093
PHONE [phone] FAX [phone]
MODEL NO.
QBFC1966
Manufacturing quality lawn care equipment since 1945
Assembly
Operation
Service and Adjustment
Repair Parts
REV 13-335
Read and follow all
Safety Precautions
and Instructions
before operating this
equipment.
IMPORTANT
13318
STARTING SERIAL #:
L113-335001
Made In The
USA
of US and Global Parts

LIMITED WARRANTY
The manufacturer’s warranty to the original consumer purchaser is: This product is free from
defects in materials and workmanship for a period of one (1) year from the date of purchase
by the original consumer purchaser.
As required by CFR § 1060.120, the fuel system related components, which have been
certified to this equipment by SAI are to be free of defects in material and workmanship for a
period of two (2) years from the date of purchase by the original consumer purchaser.
We will repair or replace, at our discretion, parts found to be defective due to materials or
workmanship. This warranty is subject to the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products has a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher or its agents responsible
for the engine warranty. The Briggs & Stratton Engine Service
Hot Line is 1-800-233-3723.
2) Commercial Use This product is not intended for commercial use and carries no
commercial warranty.
3) Limitations This warranty applies only to products, which have been
properly assembled, adjusted, and operated in accordance with
the instructions contained within this manual. This warranty
does not apply to any product of Swisher that has been subject
to alteration, misuse, abuse, improper assembly or installation,
shipping damage, or to normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal
adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to an
authorized service dealer. All transportation charges, damage, or loss incurred during
transportation of parts submitted for replacement or repair under this warranty shall be borne
by the purchaser. Should you have any questions concerning this warranty, please contact us
toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the
name of the authorized Swisher dealer from whom you purchased the mower will be needed
before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
allow the limitation of consequential damages or limitations on how long an implied warranty
may last, so the above limitations or exclusions may not apply to you. This warranty gives
you specific legal rights and you may have other rights, which vary from state-to-state. This is
a limited warranty as defined by the Magnuson-Moss Act of 1975.
2

SAFETY PRECAUTIONS
•Read the manual. Learn to operate this machine safely.
•Always disconnect the spark plug wire and place the wire where it cannot contact the spark plug, to prevent
accidental starting the engine when setting up, transporting, adjusting or making repairs.
•Keep all shields and guards in place.
•Understand the speed, steering and stability of this machine. Know the positions and operations of all
controls before you operate this machine. Check all of the controls in a safe area before starting to work
with this machine.
•Allow only responsible adults who are familiar with these instructions to operate this machine. Never allow
children to operate this machine.
•Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing. Be aware of the mower discharge direction and do
not point at anyone. Stop the machine if anyone enters the mowing area. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children under the watchful care of another responsible adult.
•No riders!
•Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
•Do not mow in reverse. Always look down and behind before and while backing.
•Turn off the blades when not mowing. Before leaving the machine, turn off the blades and stop the engine.
•Watch for traffic when operating near or crossing roadways.
•Do not operate the mower if it has been dropped or damaged in any manner or if the mower vibrates
excessively. Excessive vibration is an indication of damage. Repair mower as necessary.
•Dress properly. Do not operate the mower when barefoot or wearing open sandals. Wear only solid shoes
with good traction when mowing.
•Do not operate the machine while under the influence of alcohol or drugs.
•Operate self-propelled machines up and down slopes. There is significant risk of overturns when operating
across slopes. Operate walk-behind machines across slopes. There is a significant risk of slipping under a
walk-behind machine when operating up and down slopes. Do not operate on slopes greater than 15
degrees.
•Never tamper with safety devices. Check their proper operation regularly.
•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running.
•Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing
them.
This Safety Alert Symbol indicates important messages in this
manual. When you see this symbol, carefully read the message that
follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands, feet, and throw
objects. Failure to observe the following safety instructions could result in serious
injury or death.
3

4
SAFETY DECALS
Replace decals immediately if damaged.Order by part number from Swisher
OD45- Warning Decal
OD11- No step Decal
OD55- Triangle Danger Decal
OD33- Speed Decal
OD29- Danger Decal
OD43- Flying Debris Decal

REQUIRED ASSEMBLY
FRONT WHEEL CASTER ASSEMBLY
1. Remove single nut and washers from caster shaft.
2. Place one washer on the shaft of the caster/wheel sub-assembly.
3. Slide same shaft through the bearing/frame with wheel towards the ground.
4. Place the other washer on the shaft; it should be resting on the top bearing.
5. Thread nyloc jam nut onto shaft.
6. Tighten nut snuggly, making sure shaft threads enter the nyloc of the nut.
Over-tightening this nut will bind caster.
7. Repeat process for other front side.
REAR WHEEL ASSEMBLY
1. Remove cotter pin from axle.
2. Slide washer (NB149) if necessary and wheel (valve stem out)
onto axle and replace cotter
pin.
3. Bend cotter pin so it will not fall out.
4. Repeat process for other wheel.
OFFSET & CENTER TOW HITCH BAR ASSEMBLY
1. Lay out parts according to the diagram.
2. Insert part 661A into part 12543 and pin with the hitch pin (H11).
3. Insert part 661 into part 661A. Choose from the 3 holes to set the desired hitch length.
Pin with a hitch pin.
4. Part 12543 slides into the front tube of the frame. Choose from the 5 holes to arrange
desired offset. Pin with a hitch pin (H11).
5. Eliminate step 3 for hitching from the center bracket. Only one method can be used at a
time.
5
CENTER TOWING
POSITION
OFFSET TOWING
POSITION
Bent Pin, Hair Pin
and Receiver
supplied by others.
Existing Rear Hitch.
ATV or Utility
Vehicle Attachment
Instructions
661
661A
12543
H11

OPERATING YOUR TRAIL MOWER
INTENDED USE
This Trail Mower is designed to produce a quality finish cut on lawns, golf courses, etc. It is
not designed to clear brush or cut saplings. Your Trail Mower should be towed behind an
ATV, a golf cart, lawn tractor, or similar approved vehicle. It is not meant for speeds
exceeding 5 mph.
ATTACHING TRAILMOWER TO TOW VEHICLE
•Place mower behind vehicle and back vehicle up to desired attaching position.
•When offsetting Trail Mower do so to side opposite the discharge of the tow vehicle.
•Attach tow hitch (661) to the swivel hitch with hitch pin (H11). Make certain hitch
pin goes completely through each piece and is clipped to prevent accidental
separation.
•Attach red safety tether (H9C) to both the towing vehicle and to the TrailMower
toggle switch (685SP), located on the throttle housing (6013). Its purpose is to
manually stop mower engine or to stop mower engine in case the two machines
become separated. (See Motor Base Detail #20).
•It is extremely important the safety tether is secured properly to both the toggle
switch and the towing vehicle.
STARTING THE ENGINE
See engine manufacturer’s instructions for the type and amount of oil and fuel used. Trail
Mowers with electric start engines will need a battery (sold separately). Swisher recommends
using a standard “U1” lawn & garden battery.
The operation of any mower can produce foreign objects to be thrown into the
eyes, resulting in severe eye damage. Always wear certified safety glasses or
wide-vision safety goggles over spectacles before starting any cutting machine and
while operating such a machine.
The operation of any cutter produces sound waves that are damaging to the
human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing
activity. Never assume that children will remain where you last saw them.
6
IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of
California Public Resource Code Section 4442 to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land. Other states or federal areas may have similar laws.

•
Make sure the tow vehicle parking brake is set, mower is level, and blades are disengaged.
•Check spark plug wire, oil, and fuel.
•Check all electrical connections (See Schematics).
•Make sure toggle switch is turned “ON” and the red tether is properly attached.
•Set engine idle to “CHOKE” position.
•With feet clear of mower deck, turn key switch to the “START” position and release when
engine begins to run.
•Set engine idle at desired RPM.
BREAKING IN YOUR MOWER
•Set vehicle parking brake or chock wheels to prevent accidental rolling.
•Start engine properly.
•Slowly, engage blade control.
•In a safe environment, i.e. no children, allow blades to rotate and engine to idle for 5
minutes. This breaks in the belts and the engine.
•Stop mower properly.
MOWER HEIGHT ADJUSTMENT
•Adjust while mower is not running.
•The cutting range is approximately 1.5” to 4.5”. The height has been measured from the
ground to the blade tip without the engine running.
•Rotate height adjust crank handles (H7N) in a clockwise direction
to lift the mower deck. A
counter-clockwise direction is used to lower the mower deck.
•Make sure the height adjustment is the same at side crank handles. For best results, see
“SUGGESTED PRACTICE” section. Graduated scales are for reference only, not the
actual cutter height.
•Place crank handle in a retracted position to maintain height adjustment.
STARTING TO MOW
•Adjust the cutting height.
•Double check vehicle to mower attachment.
•Start mower engine properly.
•Slowly, activate the blade engage lever by rotating it forward and left until the lever locks
into place.
•Carefully mount tow vehicle and start mowing slowly.
STOPPING THE MOWING SESSION
•Pull safety tether to shut toggle switch “OFF”. If the engine fails to stop or if the safety
tether has become inoperable, then use Alternative Stopping Method.
CAUTION!
SHUT OFF MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM
SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER.
7

ALTERNATIVE STOPPING METHOD
•Bring vehicle to complete stop, shut off engine, and set parking brake.
•Disengage blade engage lever (6008).
•Manually shut toggle and key switches to their “OFF” positions.
•Always remember to remove keys to avoid irresponsible usage.
TRANSPORTING MOWER
•Stop mower properly.
•Place mower deck in its highest position.
•If transporting without the use of a tow vehicle, remove spark plug wire and place
where it cannot contact the spark plug.
SUGGESTED MOWING PRACTICES
•Operate mower engine at full throttle to assure the best cutting performance and
maximum material discharge.
•Allow wet grass to dry. Clumps of wet grass will collect under the mowing deck.
•Mowing should be started with tow vehicle in low gear and increased only as safe
mowing conditions permit. This speed should not exceed 5 mph.
•
The average lawn should be cut to approximately 2.5” during the cool season and to
over 3” during the hot months.
•For a healthier lawn and better aesthetics, your lawn should be mowed often and
after moderate growth.
•When cutting high or dense grass areas go slowly. Some areas may need to be
mowed twice. The second cut should be at 90 degrees to the first, if possible.
•Mowing thick or high grass. Raise rear height crank handles to .5”-.75” a
bove the
other two handles.
•Creating a manicured lawn. Lower rear height crank handle to .25”-.5” below
front of deck. This allows grass blades to be cut twice. It also continually cuts
clippings to produce a mulching effect.
GENERAL TROUBLE SHOOTING
•The mower is not cutting level.
oLevel deck, making sure the side crank-handles are equal.
oCheck air pressure of all tires; make sure they are equal and to
manufacturers specifications.
oExamine blades for damage, while mower engine is not running.
•The engine will not start.
oDi
sengage blades, turn toggle switch to “ON” position, check battery and all
other electrical connections, and inspect spark plug and wire.
oCheck for fuel in the engine.
•Engine runs poorly.
oSee engine manual.
oCheck throttle adjuster.
oReplace fuel, clean fuel filter and fuel line.
IF PROBLEMS PERSIST HAVE A QUALIFIED MECHANIC SERVICE THE
MOWER. NEVER ATTEMPT TO MAKE AN ADJUSTMENT THAT YOU ARE
NOT SURE IS CORRECT. DOING SO CAN CAUSE OTHER PROBLEMS.
8

MOWER MAINTENANCE
GENERAL RECOMMENDATIONS
The warranty on this Trail Mower does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to maintain your unit properly.
All adjustments in this manual should be checked at least once each season.
BEFORE EACH USE
•Check engine oil level on a level surface. Check twice to insure an accurate reading.
•Check condition of air filter; clean and replace as necessary.
•Check blade operation; keep blades in good condition.
•Check for loose fasteners and tighten them as needed.
AFTER EACH USE
•Keep blades sharp.
•Remove fresh grass clippings with garden hose.
•Grass clippings can harden to the underside should be scraped out with a putty knife.
•Keep fluids at proper levels.
•Cover unit to prevent rain or other debris buildup. Definitely cover the engine.
BEFORE AND/OR AFTER EACH SEASON
•Replace the spark plug.
•Clean or replace the air filter.
•A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and
last longer.
•Check blades and belts for wear. Replace as necessary.
STORAGE RECOMMENDATIONS
CAUTION! Do not store engine indoors or other poorly ventilated area. Keep engine away from gas
appliances where fumes could contact open flame, pilot lights, or sparks.
If engine is to be stored for 30 or more days, prepare unit as follows:
•Drain fuel outside into an approved container.
•Start engine properly and run until unit is out of fuel.
•Let engine cool.
•Remove remaining gasoline from carburetor and fuel tank to prevent gum deposits from forming
within the engine. Gum deposits can cause malfunction in the engine.
•Store mower with blades disengaged to prevent belts from being permanently stretched.
BLADE CARE AND SERVICE
For best results blades must be kept sharp. The blades can be sharpened with a few strokes of a file or grinding
wheel. Do not attempt to sharpen blades while they are on the mower. Disconnect spark plug wire before
servicing unit.
Important: Replace blades that have been damaged or deeply nicked.
Important: Check blade and spindle hardware on a regular basis to make sure nuts are tight.
Only a qualified mechanic should be used for any
adjustments, disassembly or other kind of repairs.
9

FRAME DETAIL
10
Item# Description Part #
1 Tongue Hitch 661*
2 Solid Stock Hitch 661A*
3 Bushing 10579
4 Safety Hitch Pin H11
5 3/4 - 16 Nyloc Nut NB122
6 Caster Fork 665*
7 Washer NB195
8 Wheel Spacer 663L
9 5/8 - 11 2 Way Lock Nut NB595
10 Wheel/Tire/Bearing F4157WK
11 5/8 - 11 X7 Bolt NB624
12 Extension Hitch 12543*
13 Frame 12513*
14 Bearing B98
15 Cotter Pin NB126
16 Rear Axle 12526
17 Height Adjustment Handle H7N
18 Height Adjustment Tube Weldment 10059
19 5/16 PAL Nut NB276
20 Plastic Knob H7K
21 Crank Arm ES214
22 5/8 ID X1 OD 14 Ga Washer NB149
23 5/8 ID X1 OD 10 Ga Washer NB178
24 Eye Bolt 10038
25 Caster/Wheel Assembly 18430
NOT SHOWN Height Indicator Decal OD41
Item # Description Part #
1 Ubolt - SQ 3/8-16 X 2.437 X3 12447
2 Nut - Nyloc, 1/4-20 ZY NB180
3 Nut - Nyloc 3/8-16 ZY NB182
4 Mount - For EPA/CARB Gas Tank 18331*
5 Fuel Tank - 2.5 Gallon, Carb 18214
6 Cap, Fuel - 2.50 Gallon, Carb Sealed 18221
7 Bracket - Fuel Tank 18225
8 Bolt - Serr Flange 1/4-20 X1 3/4 18236
9 Washer - SAE Flat 1/4 NB274
Item# Description Part #
1 Carbon Canister - 2.50 Gallon, 3/16 Line 18224
2 Cable Tie - Carbon Canister 18219
3 Nut - 10-24 Nylon Lock 024900
4 Bracket - Carbon Canister, ZT 17127
5 Screw - 10-24 X3/4 Phil Truss Head ZP 024203
Only included on “CA” Models (California Compliant)
When ordering replacement parts
*USE PAINT CODE: GT=GRAY TK=BLACK

MOWER DECK DETAIL
BA50
(50”)
12527
(130”)
11
Item# Description Part #
1 Belt Cover 12523*
2 Grass Chute 9902*
3 Chute Bracket 6030*
4 Anti-Scalp Roller AS001
5 Deck 12520*
6 Torsion Spring 166X34
Sway Bar Left 3665
Sway Bar Right 3664
12 Deck Idler 6055
13 3/8 - 16 X1 1/4 Bolt NB618
14 Spacer 6040Z
15 Idler Arm 6054*
16 Bushing 6037
17 Nut - Nyloc 5/16-18 ZY NB181
18 Idler Pulley B527
19 3/8 - 16 2 Way Lock Nut NB280
20 3/8 Washer NB272
21 Nut - Nyloc 3/8-16 ZY NB182
22 5/16 - 18 Eye Bolt NB315
23 Spring TZ2S
24 5/16 - 18 Nut NB173
25 5/16 - 18 X1 Bolt NB501
26 3/8 - 16 X1 1/2 Bolt NB107
27 5/16 - 18 Serr Flange Nut NB170
28 Battery Box 6112*
29 Bolt/Nut for Battery Box NB690/NB524
32 Bolt - HCC 5/16-18 X8 1/2 GR2 ZP NB136
33 Bolt - 3/8-16 X5 1/2 GR5 ZY NB575
34 Bolt/Nut for Frame Mount NB509/NB281
35 Bolt - Carriage, 3/8-16 X4 NB707
36 Bracket - Rear Roller 10775
37 Bolt - Carriage, 3/8-16 X4 ZY NB707
38 Bolt - Carriage 5/16-18 X3/4 GR5 ZY 10216
39 Nut - Lock, 5/16-18 ZY 2 Way NB558
11
BELT IDLER DETAIL
BELT CONFIGURATION
When ordering replacement parts
*USE PAINT CODE: GT=GRAY TK=BLACK

Slide plastic tube snug
against toggle switch.
MOTOR BASE DETAIL
12
IDLER DETAIL
ItemNo.
Description Part #
1 Heat Shield 6052*
2 Throttle 686N
3 Toggle Switch 685SP
4 Control Console 10737*
5 Ignition Switch 3623
6 Motorbase 12521*
7 Belt Guide 14869
8 Belt Guide 6000
9 Top Idler Assembly 10735
10 5/16 - 18 Nyloc Nut NB181
11 Plastic Knob
B19BLACK
12 Engage Lever 10727*
13 Engage Rod Assembly 4422/10636YZ
14 3/8 - 16 X1 1/2 Bolt NB107
15 Washer NB272
16 Idler Pulley B527
17 3/8 - 16 2 Way Lock Nut NB280
18 Top Idler Weldment 6009*
19 5/16 - 18 X1 Bolt NB501
20 Safety Tether H9C
21 Return Spring BRS6
22 Nut - Jam 5/16-18 ZY NB173
23 Washer - SAE 5/16 ZY NB275
24 Nut - Serrated Flange 5/16-18 ZY NB170
25 Nut - Flange, 1/4-20 NB524
26 Nut - HX1/4-20 ZY NB139
27 Bolt - Serr Flng, 5/16-18 X3/4 NB596
28 Nut - Jam Lock, 1/2-13 2-Way NB121
20
29 Pivot - Engage 4578*
30 Bolt - HCC 1/4-20 X 1 GR5 ZY NB102
31 Bolt - 1/4-20 X 3/4 GR5 ZY NB250
32 Screw - Phil Truss 8-32 X 1/2 ZY NB197
33 Nut - Kep 8-32 ZY NB201
34 Nut - Key Switch 9087
35 Bolt - Shoulder, 1/2 X 1-9/16 NB220
36 Nut - Nyloc 3/8-16 ZY NB182
PARTS NOT SHOWN
Washer Kev Switch 9088
Throttle Knob 686K
10 Amp Fuse AS069
WIRING HARNESS [BRIGGS] WH60B2
U1 BATTERY (NOT INCLUDED) NA
BATTERY CABLE- RED BCSR
BATTERY CABLE- BLACK BCLB
SOLENOID 1002004
BATTERY STRAP BHOLD
KEYS KSK
BATTERY CABLE BOOTS BCBT
When ordering replacement parts
*USE PAINT CODE: GT=GRAY TK=BLACK

ENGINE DETAIL
13
*Engine shown is for reference only
Outer Blade
Driver
Configuration
Item# Description Part #
27 Center Shaft 9075
28 Blade Bearing B98
29 Bearing Housing 10539*
30 Pulley Spacer 6065PM
31 Blade Mount Plate 9008
32 22 1/2 ''Blade 12509
33 Blade Pulley- 5.5" 6114
34 SP Washer Bellvl. PLN .413 X.945 X.118 NB607
35 3/4 ID X1 1/4 OD 18 GA Washer NB179
36 3/4-16 Jam Nut NB175
37 3/8-24 X1 1/4 HCC GR5 ZP NB238
38 3/8-24 X1 Engine Bolt Locktite NB238N
39 1/4-20 X3/4'' Serr Flange Bolt NB690
40 1/4-20 Serr.Flange Nut NB524
41 3/8-24 2-Way Lock Nut NB216
42 L&R Shaft 9077
43 Belleville Washer AS155
44 Flat Washer B98W
Center Blade
Driver
Configuration
When ordering replacement parts
*USE PAINT CODE: GT=GRAY TK=BLACK
Item # Description Part #
1 Engine* N/A
2 5/16-18 X 1-3/4 Bolt NB515
3 5/16-18 X 1-1/4 Bolt NB253
4 5/16-18 Nut NB170
5 Upper Spacer 689L
6 5-1/2'' Engine Pulley 688
7 5/16 USS Washer NB275
8 5/16-18 Nyloc Nut NB181
9 Belt Guide 6000
10 Valve - Oil Drain 16000
11 1/4 X 1 KeyStock 9031
12 Lower Spacer 689S
13 Flat Washer TR150W
14 3/8 Belleville Washer 699
15 3/8-24 X 1 Bolt NB452N
Outer Blade Driver Assembly
(Includes shaft, housing and bearings)
Part # 10540
Center Blade Driver Assembly
(Includes shaft, housing and bearings)
Part # 10541

WIRING SCHEMATICS
14

NOTES:
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15

OWNER’S
MANUAL
MODEL NO.
QBFC1966
HOW TO ORDER
REPAIR PARTS:
66” FINISH CUT
TRAIL MOWER
Each mower has its own model number. Each engine has its
own model number. The model number for the mower will be
found on the right hand side of the frame at the wheel bracket.
The model number for the engine will be found on the top of
the blower fan housing.
All mower parts listed herein may be ordered directly from
Swisher or your nearest Swisher dealer.
All engine parts may be ordered from the nearest dealer of the
engine supplied with your mower .
Color cannot be guaranteed on service parts.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INFORMATION AVAILABLE:
* PRODUCT – FC66 TRAIL MOWER
* SERIAL NUMBER - _______________
* MODEL NUMBER - _______________
* ENGINE MODEL NUMBER - _______________
TYPE - _______________
* PART NUMBER
* PART DESCRIPTION
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
SWISHER
1602 CORPORATE DRIVE
WARRENSBURG, MO 64093
SWISHER
IMPORTANT
Read and follow all
Safety Precautions
and Instructions
before operating this
equipment.