SYES PCM/FM Series User manual

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USER MANUAL
PCM/FM
1U 2 W, 50 W, 250 W - 2U 1000 W, 2000 W -
3U 3000 W - 4U 5000 W
SYES reserves the right to modify specifications without notice

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GENERAL INDEX
OVERVIEW .........................................................................................................................7
INTRODUCTION ............................................................................................................................................. 7
LEGAL NOTICE .............................................................................................................................................. 7
SYES CUSTOMER SUPPORT ....................................................................................................................... 7
UE DECLARATION OF CONFORMITY ......................................................................................................... 8
ISO 9001........................................................................................................................................................ 10
ISO 14001...................................................................................................................................................... 12
ISO 45001...................................................................................................................................................... 14
FOREWORD .....................................................................................................................16
SYMBOLS ..................................................................................................................................................... 16
Documentation ............................................................................................................................................ 16
Icons and colours of text notes.................................................................................................................... 16
DOCUMENT TYPES ..................................................................................................................................... 16
Texts ............................................................................................................................................................ 16
Layout (DI) ................................................................................................................................................... 16
Assembly diagram (DA)............................................................................................................................... 16
Block Diagram (SB) ..................................................................................................................................... 16
Functional diagram (SF) .............................................................................................................................. 16
Interconnections diagram (SI) ..................................................................................................................... 16
Wiring diagram (SE) .................................................................................................................................... 16
GLOSSARY OF ASSEMBLY REFERENCES.............................................................................................. 17
SAFETY INSTRUCTIONS.................................................................................................19
OPERATING ENVIRONMENT / STATE / POSITION .................................................................................. 20
INSTALLATION ............................................................................................................................................ 20
OPERATION ................................................................................................................................................. 22
REPAIR AND SERVICE ............................................................................................................................... 22
THIRD PARTY EQUIPMENT ........................................................................................................................ 23
TRANSPORTATION ..................................................................................................................................... 23
Customer Information Regarding Product Disposal .................................................................................... 24
SAFETY SYMBOLS AND LABELS ............................................................................................................. 25
SPECIFIC SAFETY INSTRUCTIONS........................................................................................................... 27
Hazards due to AC Supply Voltage............................................................................................................. 27
AC Power Supply ...................................................................................................................................... 27
Hazards due to High-Energy Circuits ........................................................................................................ 27
RF Hazards ............................................................................................................................................... 28
Mandatory Training.................................................................................................................................. 28
RF Shielding ............................................................................................................................................ 28
Rules for Operating an Amplifier / RF lines ............................................................................................. 28
Hazards due to Beryllium Oxide / Beryllium Copper (BeO) ...................................................................... 28
Hazards due to cooling system ................................................................................................................. 29
Heat sink.................................................................................................................................................. 29
Forced air cooled transmitters................................................................................................................. 29
Liquid cooled transmitter ......................................................................................................................... 30
FIRST AID ..................................................................................................................................................... 31

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Artificial respiration procedure ..................................................................................................................... 31
Artificial respiration - Mouth-to-mouth procedure ...................................................................................... 31
Precautions.............................................................................................................................................. 31
Burns and electric shock treatment ......................................................................................................... 31
GENERAL DESCRIPTION................................................................................................32
BASIC CHARACTERISTICS ........................................................................................................................ 32
Main parts .................................................................................................................................................... 32
Modulation and control logic boards.......................................................................................................... 32
RF Amplifier ............................................................................................................................................... 32
Power supply stage ................................................................................................................................... 32
TECHNICAL SPECIFICATIONS .......................................................................................33
GENERAL CHARACTERISTICS.................................................................................................................. 33
Control and supervision............................................................................................................................... 34
Input features............................................................................................................................................... 34
Stereo output features MPX or L/R Input .................................................................................................... 35
Audio Mono output ...................................................................................................................................... 35
Synchronization ........................................................................................................................................... 35
Other Inputs (optional)................................................................................................................................. 35
GSM........................................................................................................................................................... 35
DVB-IN (DVBS/S2 - DVBT/T2).................................................................................................................. 35
FM.............................................................................................................................................................. 36
INTERCONNECTION DIAGRAM ................................................................................................................. 37
PCM/FM 1U 2-50W ..................................................................................................................................... 37
PCM/FM 1U 250 W ..................................................................................................................................... 38
PCM/FM 2U 1000-2000W ........................................................................................................................... 39
PCM/FM 3U 3000W .................................................................................................................................... 40
PCM/FM 4U 5000W .................................................................................................................................... 41
FUNCTION ........................................................................................................................42
FRONT VIEW ................................................................................................................................................ 42
PCM/FM 1U 2 W, 50 W, 250 W................................................................................................................... 42
PCM/FM 2U 1000-2000W ........................................................................................................................... 42
PCM/FM 3U 3000W .................................................................................................................................... 43
PCM/FM 4U 5000W .................................................................................................................................... 43
REAR VIEW .................................................................................................................................................. 44
PCM/FM 1U 2 W, 50 W, 250 W................................................................................................................... 44
PCM/FM 2U 1000-2000W ........................................................................................................................... 45
PCM/FM 3U 3000W .................................................................................................................................... 45
PCM/FM 4U 5000W .................................................................................................................................... 45
User interface (common to all products) ..................................................................................................... 47
Change Over Connector............................................................................................................................ 48
RDS connector .......................................................................................................................................... 50
Control connector ...................................................................................................................................... 50
Serigraphy operating voltage for PCM / FM 2U 1000 W, 2000 W and 3000 W .......................................... 51
Operating voltage labels for the PCM / FM 4U 5000 W .............................................................................. 51
Rear view 2 W, 50 W with GSM UMTS IN + Antenna................................................................................. 52

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General specifications ................................................................................................................................. 52
SYNCHRONOUS (SFN) OPTION............................................................................................................... 53
Scenario....................................................................................................................................................... 53
What it need................................................................................................................................................. 55
How it work .................................................................................................................................................. 55
Input Network Delay .................................................................................................................................... 55
INSTALLATION ................................................................................................................56
GENERAL INSTALLATION PLANNING...................................................................................................... 56
UNPACKING ................................................................................................................................................. 57
MECHANICAL INSTALLATION ................................................................................................................... 58
Mechanical dimension ................................................................................................................................. 58
PCM/FM 1U ............................................................................................................................................... 58
PCM/FM 2U ............................................................................................................................................... 58
PCM/FM 3U ............................................................................................................................................... 59
PCM/FM 4U ............................................................................................................................................... 59
General installation of the Transmitter ........................................................................................................ 60
Mains and ground connections of the transmitter ....................................................................................... 61
Switching on the transmitter ........................................................................................................................ 62
TRANSMITTER MANAGEMENT ......................................................................................63
Command SMS ........................................................................................................................................... 63
Text SMS ..................................................................................................................................................... 63
Answer......................................................................................................................................................... 63
LOCAL MENU BROWSING ......................................................................................................................... 66
REMOTE CONTROL TROUGH WEB PAGES............................................................................................. 69
Web pages................................................................................................................................................... 70
Web pages structure ................................................................................................................................. 70
1 - Superior Area ..................................................................................................................................... 71
2 - Selection Area .................................................................................................................................... 71
Menu structure....................................................................................................................................... 72
3 - Data and thresholds control and insertion Area................................................................................. 73
Web page menu ........................................................................................................................................ 73
TX ............................................................................................................................................................ 73
Menu Overview...................................................................................................................................... 74
Configuration ........................................................................................................................................... 74
Management.......................................................................................................................................... 76
Internal Amplifier.................................................................................................................................... 77
FM Menu ................................................................................................................................................. 78
Setting ................................................................................................................................................... 78
RDS ....................................................................................................................................................... 80
Frequency/Time References ................................................................................................................. 83
Alarms menu ........................................................................................................................................... 85
Setup menu ............................................................................................................................................. 85
Eth Configuration................................................................................................................................... 85
General Setup ....................................................................................................................................... 86
Options And Auth. Code........................................................................................................................ 86
GPRS Modem Settings ......................................................................................................................... 87

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Maintenance From PC .......................................................................................................................... 89
Log File Management............................................................................................................................ 90
Reboot ..................................................................................................................................................... 90
SNMP ...................................................................................................................................................... 91
About ....................................................................................................................................................... 91
SERVICE INSTRUCTION..................................................................................................92
ORDINARY MAINTENANCE........................................................................................................................ 92
Cleaning the air filter.................................................................................................................................... 92
Procedure for cleaning and replacing the air filter..................................................................................... 93
PCM/FM 2 W, 50 W, 250 W .................................................................................................................... 93
PCM/FM 1000 W e 2000 W .................................................................................................................... 95
PCM/FM 3000W ...................................................................................................................................... 98
PCM/FM 5000 W ................................................................................................................................... 100
CORRECTIVE MAINTENANCE ................................................................................................................. 103
Fuse replacement...................................................................................................................................... 104
Procedure for replacing the fuse ........................................................................................................... 104
PCM/FM 2 W, 50 W, 250 W .................................................................................................................. 104
PCM/FM 1000 W e 2000 W .................................................................................................................. 104
Replacing of the power supply module ..................................................................................................... 107
Power module replacement procedure ................................................................................................... 108
PCM/FM 1000 W e 2000 W .................................................................................................................. 108
PCM/FM 3000 W ................................................................................................................................... 110
PCM/FM 5000 W ................................................................................................................................... 112
Replacing the fans..................................................................................................................................... 116
Fan replacement procedure. ................................................................................................................... 116
PCM/FM 2 W, 50 W, 250 W .................................................................................................................. 116
PCM/FM 1000 W e 2000 W .................................................................................................................. 118
PCM/FM 3000 W ................................................................................................................................... 120
PCM/FM 5000 W ................................................................................................................................... 121
Change of channel .................................................................................................................................... 122
Direct and reflected power readings........................................................................................................ 122
RF monitoring probe................................................................................................................................ 122
ANNEX ............................................................................................................................123
PCM/FM 1000W POWER SUPPLY ............................................................................................................ 123
PCM/FM 2000W-5000W POWER SUPPLY ............................................................................................... 132
PCM/FM 3000W-5000W POWER SUPPLY ............................................................................................... 166

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OVERVIEW
INTRODUCTION
This manual is necessary to install, commissioning, put in operation, perform maintenance, troubleshooting
and service for Sy.E.S. srl product which is related to.
Only skilled person, with necessary training and authorization, who have read this manual are authorized to
work and operate with Sy.E.S. product.
LEGAL NOTICE
This document may be used, duplicated or the knowledge herein contained may be known by third party only
under permission of Sy.E.S. s.r.l or authorized persons. Duplicate complete or partial of this document is not
allowed without permission.
Infringement of these rules may result in complaint
All rights reserved for patenting or utility model registration.
Sy.E.S. s.r.l logo is a registered mark owned by System Engineering Solutions S.r.l. (on
the following briefly Sy.E.S. S.r.l. or SyES)
PPT logo is a registered mark owned by Sy.E.S. S.r.l.
PPT is a patent pending technology
SYES CUSTOMER SUPPORT
A team of highly qualified engineers provides remote support by telephone, chat or remote desktop and will
work with you to find a solution to your question on any aspect of the installation, operation and maintenance
of SyES products. Contact details are reported below.
System Engineering Solutions S.r.L
Via Giacomo Zanella, 21 20851 Lissone (MB) - Italy
+39.039.9897.1
+39.039.9897.375
[email protected]
[e-mail]
customersuppor[email protected]u
www.syes.eu

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UE DECLARATION OF CONFORMITY

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If the transmitter is put into service near airports and aeronautical centers, check with the
Ministry of Defense and with the aeronautical authorities responsible for air traffic control, if
there are special restrictions on the place of installation, in order to ensure in advance absence
of disturbances detrimental to the aeronautical radionavigation service due to their operational
VHF band.

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ISO 9001