System air PGK Manual

PGK
Rectangularcoolingbatteryforcoldwater
InstallationandService
Documentinoriginallanguage172391-EN_GB
2013-10-10A002

Contents
1Productinformation....................................................................................................................1
2Dimensions...............................................................................................................................1
3Installation.................................................................................................................................2
3.1Installingtheunit..............................................................................................................2
3.2Waterconnections............................................................................................................2
3.3Dropleteliminator.............................................................................................................4
4Capacity....................................................................................................................................5
4.13rows.............................................................................................................................5
4.24rows.............................................................................................................................6
5Maintenance..............................................................................................................................8
5.1Cleaning..........................................................................................................................8

1Productinformation
Ductcoolerforcoldwaterformountinginrectangularventilationducts.
Readtheseinstructionsbeforeusingtheproduct.Savetheinstructionsforfutureuse.
2Dimensions
58 56 B
99
H
60
330
395
K M
I
99
17
21
G½"
N
Ø10 (8x)
1
2
Fig.1Dimensions(mm)
Pos1=Tappingforventing
Pos2=Tappingfordrainage
TypBmmHmmImmKmmMmmNansl.RInvändig
rörvolyml
DE
PGK400x200-3-2.043823870176433/4″0.65DE40x20
PGK400x200-4-2.043823870176433/4″0.87DE40x20
PGK500x250-3-2.0538288120176433/4″1.02DE50x25
PGK500x250-4-2.0538288120176433/4″1.36DE50x25
PGK500x300-3-2.0538338175176433/4″1.23DE50x30
PGK500x300-4-2.0538338175176433/4″1.64DE50x30
PGK600x300-3-2.0638338170176433/4″1,47DE60x30
PGK600x300-4-2.0638338170176433/4″1,96DE60x30
PGK600x350-3-2.0638388220176433/4″1.72DE60x35
PGK600x350-4-2.0638388220176433/4″2.29DE60x35
PGK700x400-3-2.0738438250170551″3.09DE70x40
PGK700x400-4-2.0738438250170551″4.12DE70x40
PGK800x500-3-2.0838538340170551¼″4.42DE80x50
PGK800x500-4-2.0838538340170551¼″5.89DE80x50
PGK1000x500-3-2.01038538350170551¼″5.52DE100x50
PGK1000x500-4-2.01038538350170551¼″7.36DE100x50
PGKInstallationandService
1723911SystemairAB

3Installation
3.1Installingtheunit
ThePGKductcoolerisdesignedforusingchilledwaterasthecoolingmedium.Theductcoolercoil
consistsofcoppertubesandaluminiumns.
Warning
Thecoolingcoilmustnotbeusedfordirect-expansionrefrigerant.
Forairow,waterowandothertechnicalparticulars,seetabellsinchapter4.
Thecoolershouldnotbeinstalledclosetoafanoutletoraductbend,sincetheairowacrossthecoil
wouldthenbeunevenandthecoolingcapacitywouldthusbeimpaired.
Makesurethatthecoolerisinstalledsothatthennedcoil,driptrayandcondensateoutletareaccessible
forcleaning(chapter5).Theductcoolershouldbeinstalledinahorizontalduct,buttheairowmaybein
eitherdirection.Securetheductcoolertotheductsystembymeansofscrewsorslipjoints.
Thecondensateoutlet(posC)ingure2shouldbeconnectedacrossawatertrapinordertoavoid
airleakage.
Note:
Thesizeoftheoutletshouldbesuchthatnowaterwillremaininthedriptray.Whenthedriptrayistobe
removed,ensurethatthecondensateoutletiseasytodisconnect.
Anefcientlterisrecommendedinthesysteminordertoreducefoulingandthusalsocutdownthe
needformaintenance(seechapter5).
Theductcoolershouldbeinstalleddownstreamofthefanunit,althoughitcanalsobeinstalledupstream,
butcareshouldthenbetakentoensurethatthefanmotorandothercomponentswillnotbeharmedby
thehumidairdownstreamofthecooler.
Theductcoolermustbeinsulatedontheoutside,sothatnocondensatewillform.Theductsthatcarry
thechilledairmustnormallyalsobeinsulated.
3.2Waterconnections
Operatingdata:Max.operatingtemperature/operatingpressure100°C/1.0MPa(10bar)
PGKInstallationandService
1723912SystemairAB

Fig.2Waterconnections
Thefollowingmustbetakenintoaccountwhenconnectingtheductcoolertothepipesystem.
1.Thepipesconnectedtothecoolermustnotbesubjectedtotwistingorbendingloads.Usetoolsto
restrainthepipeswhentighteningthecouplingnuts.
2.Ensurethatexpansionforcesinthesystemorthedeadweightofthepipesystemarenotappliedto
theconnectionsonthecooler.
3.Thewaterinletmustbeconnectedtothelowerpipe(pos1)andtheoutlettotheupperpipe(pos
2)ingure2.Theinletisprovidedwithadrainconnection(posA)andtheoutletwithanairpurging
connection(posB).
4.Afterthesystemhasbeenlledwithwater,checktheductcooleranditsconnectionstoensurethat
thereisnowaterleakage.Anyleakagecouldcausewaterdamage.
5.Thecoolingcoilcanbedrainedofwaterthroughthedrainconnection(posA).
Warning
Ifthewaterinthecoilshouldfreeze,thecoilmayburstwhichwouldallowwatertorunoutofthesystem,
andthiscouldcausewaterdamage.Whentheductcoolerisnotinserviceandthereisriskoffreezing,
thecoolershouldbedrainedofwaterthroughthedrainconnectionandblownwithcompressedairto
ensurethatallwaterhasbeendrained.
PGKInstallationandService
1723913SystemairAB

3.3Dropleteliminator
DropleteliminatorDEmustbeinstalleddownstreamofthecoolingcoilintheductcooler,viewedinthe
directionofairow.
Removethedriptrayfromunderneath.Pushthedropleteliminatorupuntiltheholdersecuresitinposition
(Fig5).Carefullycheckthattheairowisinthedirectionofthearrowonthedropleteliminatorandthat
thedrainholesfacedownwardstowardsthedriptray(Fig3).
PGKInstallationandService
1723914SystemairAB

4Capacity
4.13rows
Watertemperature6/12°C
AirowPressure
drop
Inletair
temp
Inletair
humidity
Outletair
temp.
OutputWaterowWater
pressure
drop
m3/hPa°C%RH°CkWl/skPa
PGK400x200-3-2.0
57633255018.01.30.051.3
57636304518.12.80.116.0
86465255017.52.20.093.8
86472304519.23.80.1510.0
1152106255017.92.70,115.7
1152118304520.14.50.1814.0
PGK500x250-3-2.0
90033255016.32.70.113.7
90037304517.54.80.1910.2
135066255016.93.70.156.7
135074304518.86.40.2516,9
1800108255017.54.60.189.7
1800121304519.87.60.3023.4
PGK500-300-3-2.0
108033255016.53.10.123.3
108037304517.65.60.229.7
162066255017.04.40.176.3
162074304518.97.50.3016.0
2160107255017.65.50.229.2
2160120304519.89.00.3622.3
PGK600x300-3-2.0
129633255016.53.70.153.4
129637304517.66.80.2710.0
194466255017.05.30.216.4
194474304518.99.00.3616.7
2592107255017.66.60.269.5
2592120304519.810.80.4323.3
PGK600x350-3-2.0
151233255016.54.30.173.7
151237304517.67.90.3111.0
226866255017.06.20.247.0
226874304518.910.50.4218.4
3024107255017.67.70.3010.5
3024120304519.812.60.5025.8
PGKInstallationandService
1723915SystemairAB

Watertemperature6/12°C
AirowPressure
drop
Inletair
temp
Inletair
humidity
Outletair
temp.
OutputWaterowWater
pressure
drop
m3/hPa°C%RH°CkWl/skPa
PGK700x400-3-2.0
192035255016.35.60.222.2
192043304517.59.90.396.2
288070255017.07.70.314.0
288084304519.012.80.519.9
3840114255017.69.50.385.8
3840137304520.015.30.6113.5
PGK800-500-3–2.0
274336255015.98.50.343.4
274343304517.314.70.589.3
411572255016.811.50.466.0
411586304518.819.00.7514.8
5486117255017.514.10.568.6
5486140304519.822.50.8920.3
PGK1000-500-3-2.0
342936255015.910.60.424.1
342943304517.318.40.7311.2
514472255016.814.40.577.1
514486304518.823.70.9417.8
6858117255017.517.60.7010.3
6858140304519.828.21.1224.5
4.24rows
Watertemperature6/12°C
AirowPressure
drop
Inletair
temp
Inletair
humidity
Outletair
temp.
OutputWaterowWater
pressure
drop
m3/hPa°C%RH°CkWl/skPa
PGK400x200-4-2.0
57643255016.41.60.061.2
57648304516.43.20.135
86486255016.52.40.093
86498304517.44.50.189
1152140255016.63.20.135
1152160304518.35.50.2213
PGKInstallationandService
1723916SystemairAB

Watertemperature6/12°C
AirowPressure
drop
Inletair
temp
Inletair
humidity
Outletair
temp.
OutputWaterowWater
pressure
drop
m3/hPa°C%RH°CkWl/skPa
PGK500x250-4-2.0
900442550153.10.124
90051304515.55.80.2311
135089255015.64.50.187
1350103304516.77.80.3118
1800146255016.25.60.2210
1800167304517.79.40.3726
PGK500x300-4-2.0
1080442550153.70.154
1080551304515.56.90.2712
162089255015.65.40.217
1620103304516.79.30.3720
2160145255016.26.70.2711
2160167304517.711.30.4528
PGK600x300-4-2.0
129649255015.95.50.224
129649304517.88.10.329
194495255016.77.50.308
194495304519.011.00.4415
2592153255017.49.30.3711
2592153304519.813.60.5423
PGK600x350-4-2.0
151243255015.44.80.192.8
151251304515.79.40.379
226888255015.77.20.296
2268101304516.912.70.5016
3024144255016.39.10.369
3024165304517.815.50.6122
PGK700x400-4-2.0
192063255013.88.00.326
192076304514.114.10.5516
2880123255014.810.70.4210
2880152304515.718.20.7224
3840199255015.513.10.5215
3840248304516.822.00.8737
PGK800-500-4-2.0
274359255014.410.20.403
274374304514.618.70.749
4115118255015.114.20.566
PGKInstallationandService
1723917SystemairAB

Watertemperature6/12°C
AirowPressure
drop
Inletair
temp
Inletair
humidity
Outletair
temp.
OutputWaterowWater
pressure
drop
m3/hPa°C%RH°CkWl/skPa
4115147304516.124.60.9815
5486192255015.717.70.709
5486239304517.229.71.1822
PGK1000x500-4-2.0
342964255013.615.10.605
342977304513.925.31.0013
5144126255014.620.00.799
5144154304515.533.31.3222
6858203255015.424.00.9512
6858250304516.740.11.5930
5Maintenance
5.1Cleaning
Inordertoensurefullcoolingcapacityoftheductcooler,thennedcoilandthedropleteliminator,ifany,
mustberegularlycleaned.Theintervalsbetweencleaningareentirelydependentonthecleanlinessofthe
airandonhowwellltersandthesystemingeneralaremaintained.
Caution
•Makesurethatthereisnooneunderneaththedriptraywhenitisbeingremoved.
•Disconnectthecondensateoutlet,andblankofftheconnectionsothatanyremainingcondensate
willnotrunout.
Removethedriptraybyreleasingtheexcentriclockonthefront.Lowerthedriptrayabout2-3cmand
thenmoveittowardsthebacksothatthelockingmechanismatthebackwillbereleased.Thedriptrayis
heldcaptivebyhingestherear,butitcaneasilybereleasedtoenableittoberemovedfromthecooler.
Ifadropleteliminatoristted,pushtheholderstotheside(Fig3),andremovethedropleteliminator
forcleaningwithcompressedairorwarmwater.
Thencleantheinletsideofthecoilwithasoftbrushandtheentirecoilcanthenbecleanedbymeansof
compressedairorbyvacuumcleaning.Blowawaythedirtinadirectionfromtheoutletsideoftheair
towardstheinlet.Takecarenottodeformthethinnedges.
Cleanthebottomofthedriptrayandcheckwithyourngerthatthecondensateoutletisnotclogged
withdirt.Thentthedropleteliminator,ifany(seechapter3.3),thedriptrayandtheanti-condensation
insulation.
PGKInstallationandService
1723918SystemairAB