Tadiran Telecom TGI-07H User manual

Technical Manual
Split System Air Conditioner
March 2003 ver - B
T I -SERIES
T I-07H
T I-09H
T I-12H
T I-18H

TGI
Contents
March 2003 5130-26500-000-B
2. SPECIFICATION....................................................................... 5
3. OUTLINES AND DIMENSIONS.............................................. 7
4. WIRING DIAGRAM................................................................. 11
5. REFRIGERANT SYSTEM DIAGRAM ................................... 13
1. PART NAMES AND FUNCTIONS..................................... 1
7. SERVICE FLOW CHART.......................................................... 23
6. PERFORMANCE DATA............................................................ 17
8. SPARE PARTS LIST ............................................................... 26
9. CONTROL MODE .................................................................... 30
10.SENSOR PARAMETERS.......................................................... 37
11. TROUBLESHOOTING ............................................................. 38
12. DISASSEMBLY INSTRUCTIONS............................................. 39

Air intake grille
INDOOR UNIT
Air outlet
Remote controller unit Drain hose
Refrigerant tubes
OUTDOOR UNIT
Air outlet
INDOOR UNIT
OPERATING lamp
TIMER lamp
POWER lamp
POWER
TIMER
OPERATING
HI POWER HIGH
POWER
lamp
REMOTE CONTROL
receive
ON/OFF
button
ON/OFF
TGI-07H TGI-09H TGI-12H
1. PART NAMES AND FUNCTIONS
1

1HR TEMP FAN
SPEED
H.P.
ON/OFF
FLAP MODE
ON OFF
SLEEP SET CANCEL
ACL
A/C SENSOR
(pull ff the c ver at THE BACK T exp se the batteries.)
(C ver cl sed)
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
1
A
TEMP SET
C
1HOUR
A
HOUR
ON
OFF
A
TGI-07H TGI-09H TGI-12H
REMOTE CONTROLLER
Transmitter
Transmitting signals t the ind r unit,
the symb l will appear n the t p f
LCD.
Sensor
Testing the ambient temperature
f the rem te c ntr ller unit
LCD
Displaying the running c nditi n.
Fan speed selection button
Temperature setting button
Press the butt n marked "" r
" " t increase r decrease
the temperature.
On/Off button
Press the butt n t run,
press again t cease.
Set/cancel timer button
Set r cancel the time f appliance
n/ ff.
Timer on/off button
Setting the time f appliance n/ ff.
dehumidificati n
Mode selection button
Aut heating
Fan c ling
ACL Reset button
Press the butt n after batteries are
l aded and indicati n appears n
LCD.
Sliding cover
1 HOUR TIMER butt n
Hi-power running butt n
Sleep button
Press the butt n, the appliance
enter sleep m de.
Flap
Up-d wn adjustment
A/C sensor button
Press the butt n f the rem te
c ntr ller is liable t be afected by
the heater s urce such as electric
blanked, radiat r r sun light,this
will use the sens r f ind r unit the
symb l will appear n the LCD.
REMARK: :The rem te c ntr ller transmits signal t ind r unit at 3 minutes intervals.If the ind r unit
has n t received the signal f r m re than 10 minutes due t rem te c ntr ller missing r ther reas n,
the sens r n ind r unit will be used f r detecting ind r temperature aut matically. Here ,ambient
temperature f rem te c ntr ller is likely t slightly different fr m that detecting by the ind r unit ,
temperature will be cc mpensated aut matically. When the rem te c ntr ller is missing r the batteries
are exhausted, please use the temp rary switch.
1. PART NAMES AND FUNCTIONS
2

Air filter Ind r c il sens r
Switch butt n
P wer plugAir utletVertical vane
H riz ntal vane
Air inlet
Fr nt panel
INDOOR UNIT
OUTDOOR UNIT
Display panel
Tube sand cable
Drainage h se
Drainage h le (b tt m)
Air utlet
Air inlet (rear and side)
Air fresh filter
TGI-18H
1. PART NAMES AND FUNCTIONS
3

A
C
A
A
T. SETTING
HOUR
ON / OFF
ON
OFF
TEMP.
1 HR
HIGH
POWER
1ÑÁûÐ
1HOUR
Sensor
Testing the ambient temperature
f the rem te c ntr ller unit
LCD
Displaying the running c nditi n.
Hi-power running butt n
Set/cancel timer button
Set r cancel the time f appliance
n/ ff.
TGI-18H
On/Off button
Press the butt n t run,
press again t cease.
AUTO
C
T. SETTING
HOUR
ON / OFF
ON
OFF
1 HR
HIGH
POWER
TEMP.
FLAP MODE
ACLA/C SENSOR
BATTERY
OFFON
CANCELSET
FAN SPEED
1ÑÁûÐ
1HOUR
AUTO
AUTO
SLEEP
Fan speed selection button
Reset button
Press the butt n after batteries are
l aded and indicati n appears n
LCD.
Sliding cover
Battery compartment
dehumidificati n
Mode selection button
Aut heating
Fan c ling
REMOTE CONTROLLER
Transmitter
Transmitting signals t the ind r unit,
the symb l will appear n the t p f
LCD.
Sleep button
Press the butt n, the appliance
enter sleep m de.
Flap
Up-d wn adjustment
Timer on/off button
Setting the time f appliance n/ ff.
A/C sensor button
Press the butt n f the rem te
c ntr ller is liable t be afected by
the heater s urce such as electric
blanked, radiat r r sun light,this will
use the sens r f ind r unit the
symb l will appear n the LCD.
1 HOUR TIMER butt n
(C ver cl sed)
Temperature setting button
Press the butt n marked "" r
" " t increase r decrease
the temperature.
REMARK: :The rem te c ntr ller transmits signal t ind r unit at 3 minutes intervals.If the ind r unit
has n t received the signal f r m re than 10 minutes due t rem te c ntr ller missing r ther reas n,
the sens r n ind r unit will be used f r detecting ind r temperature aut matically. Here ,ambient
temperature f rem te c ntr ller is likely t slightly different fr m that detecting by the ind r unit ,
temperature will be cc mpensated aut matically. When the rem te c ntr ller is missing r the batteries
are exhausted, please use the temp rary switch.
1. PART NAMES AND FUNCTIONS
4

Cooling Heating
Cooling
Model
Compressor
Coeffient of performance (C.O.P)
Model
Output
Fan motor current
Model
Indoor
Fan motor
Outdoor
Fan motor
Dimensions
Indoor unit
Width
Height
Depth
Width
Height
Depth
Function
Model
Power suppl AC 220V ~50Hz AC 220V ~50Hz
Heating
Units
Capacit KW
Capacit Dehumidification l/h
Air flow
Power outlet
Running current
Power input
Auxiliar heater
Power factor
Starting current
Compressor motor current
Weight
Indoor unit
Weight
Outdoor unit
Refrigerant
piping
Liquid pipe
Gas pipe
Connection method
Air direction
Sound level Indoor unit
(HI) Outdoor unit
Fan speed Indoor unit
(HI) Outdoor unit
Special remarks
Fan speed
regulator
Indoor unit
Outdoor unit
Refrigerant filling capcit (R-22)
A
A
W
A(KW)
%
Winding resistance (at 20 C)
o
Winding resistance (at 20 C)
o
Winding resistance (at 20 C)
o
Thermitstor RT1(at 25 C)
o
NOTE:Test conditions:
Heating:Indoor :DB 20
Heating:Outdoor :DB 7
C
o
C
o
C/WB 15
o
C/WB 6
o
NOTE:Test conditions:
Cooling:Indoor :DB 27
Cooling:Outdoor :DB 35
C
o
C
o
C/WB 19
o
C/WB 24
o
A
A
W
A
mm
kg
mm
mm
mm
mm
mm
kg
mm ()
dB
dB
dB
rpm
kg
k
Capacities
Electrical
Data
Air direction
1.0
0.9
340 340
10
10
3.30
3.50
710
750
97
15
6.5
0.31
2.9
SG433
800
3.73
TGI-07H
YDK27-6H-2
280
296
805
265
148
750
530
270
7.5
36.0
6.35 (1/4)
Flared
6
32/39
48
1850/1700/1600
750
3
1
0.70
5.286
2.5 3.0
1.2
1.2
450 450
10
10
4.3
4.3
950
950
97
15
6.5
0.5
2.8
SG633
800
3.73
TGI-09H
YYW11-2-311
280
296
805
265
148
750
530
270
7.5
37.0
Flared
6
34/40
48
1850/1700/1600
750
3
1
0.84
5.286
2.2 2.30
YYW11-2-311
Speed
Speed
6.35 (1/4)
9.52 (3/8) 9.52 (3/8)
mm ()
YDK27-6H-2
Dimensions
Outdoor unit
2. SPECIFICATION
5

TGI-12H
3.5 3.6
1.8 1.8
450
450
10
10
6.0
5.8
97
1220 1260
20
7.0
0.5
2.7
QXR-23(F)
1100
1.962
YYW11-2-311
280
296
805
265
148
750
530
270
7.5
40.0
12.7 (1/2)
Flared
6
34/43
48
1850/1700/1600
750
3
1
1.30
5.286
Cooling Heating
Cooling
Model
Compressor
Coeffient of performance (C.O.P)
Model
Output
Fan motor current
Model
Indoor
Fan motor
Outdoor
Fan motor
Dimensions
Indoor unit
Dimensions
Outdoor unit
Width
Height
Depth
Width
Height
Depth
Function
Model
Power suppl AC 220V ~50Hz AC 220V ~50Hz
Heating
Units
Capacit KW
Capacit Dehumidification l/h
Air flow
Power outlet
Running current
Power input
Auxiliar heater
Power factor
Starting current
Compressor motor current
Weight
Indoor unit
Weight
Outdoor unit
Refrigerant
piping
Liquid pipe
Gas pipe
Connection method
Air direction
Sound level Indoor unit
(HI) Outdoor unit
Fan speed Indoor unit
(HI) Outdoor unit
Special remarks
Fan speed
regulator
Indoor unit
Outdoor unit
Refrigerant filling capcit (R-22)
A
A
W
A(KW)
%
Winding resistance (at 20 C)
o
Winding resistance (at 20 C)
o
Winding resistance (at 20 C)
o
Thermitstor RT1(at 25 C)
o
NOTE:Test conditions:
Heating:Indoor :DB 20
Heating:Outdoor :DB 7
C
o
C
o
C/WB 15
o
C/WB 6
o
NOTE:Test conditions:
Cooling:Indoor :DB 27
Cooling:Outdoor :DB 35
C
o
C
o
C/WB 19
o
C/WB 24
o
A
A
W
A
mm
kg
mm
mm
mm
mm
mm
kg
dB
dB
dB
kg
k
Capacities
Electrical
Data
Air direction
TGI-18H
5.0 5.8
2.0 2.0
720
720
16
16
10.0
9.0
97
1850 2100
35
10.0
0.2
2.6
SHW33TC4-V
1800
1.47
YYW28-4-751
UE6-C51A4
103
905
285
235
900
630
300
13.0
57.0
Flared
6
39/45
52
1250/1050/900
780
3
1
1.75
rpm
Speed
Speed
mm ()
mm ()
6.35 (1/4) 6.35 (1/4)
12.7 (1/2)
YDK27-6H-2
2. SPECIFICATION
6

0
0
0 0
1 1 80
26
42
0.
124.
130.
42
23
48
130
TGI-07H TGI-09H TGI-12H
3. OUTLINES AND DIMENSIONS
7

9
TGI-07H TGI-09H TGI-12H
3. OUTLINES AND DIMENSIONS
17
30
60
7 0
272
302
60
608
270
23
100
93
61
100 2 0
0
400
8

3. OUTLINES AND DIMENSIONS
900
28
230
30 60
1 0
12
6
80
78
7
390
7
182
60
32
98
17 140
98
0 0
00
TGI-18H
9

628
900
980
300
100 mm
500 mm
300 mm
100 mm
TGI-18H
320
345
630
3. OUTLINES AND DIMENSIONS
10

FAN MOTOR
1
2
3
4
5
1
2
3
4
5
123
12 12
1212
1~8
1~8
135
135
123
1
2
1
2
1
2
1
2
ROOMCOIL SU COM CM FM V A
FLAP
FM
PULSE IN
SW
PRY
SEC
0
1
2
3
4
5
INDOOR UNIT
TRANSFORMER
SENSOR SENSOR
PLUG EVAPORATOR
TERMINAL
FLAP
MOTOR
CONTROL BOARD
SWITCH ASSY
YLW/GRN
YLW/GRN
BRN
BRN
BRN
BRN
BLU
BLU
RED
BLK BLK
WHT
WHT
BRN
BLK YLW
RED
ORG
YLW
PNK
BLU
1
2
3
4
5
S
R
C
TERMINAL
COMP
FAN
MOTOR
RV
YLW/GRN
BLK
RED
RED
BLK
WHT
BLU
BLU
WHT
GRY
YLW/GRN YLW/GRN
BRN
CAPA
PNK
4WAYVALUEASSY
WHT
BLK
WHT
BLKRED
RED
CAPACITOR
TO INDOOR
CAPA.
OUTDOOR UNIT
TGI-07H TGI-09H TGI-12H
4. WIRING DIAGRAM
11

FAN MOTOR
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
123
12 12
1212
1~7
1~7
135
135
123
1
2
1
2
1
2
1
2
1
2
1
2
ROOMCOIL SU COM CM FM VA
FLAP2
FLAP1
FM
PULSE IN
SW
PRY
SEC
0
1
2
3
4
5
POWER TRAN.
COIL
SENSOR SENSOR
POWER SOCKET EVAPORATOR
TERMINAL PANEL
STEP
MOTOR
STEP
MOTOR
CONTROL BOARD
SWITCH PANEL
DISPLAY PANEL
YEL/GRN
YEL/GRN
BRN
BRN
BRN
BRN
BLU
BLU
RED
BLKBLKBLKBLK
WHT
WHT
RED
ORG
YEL
PUR
BLU
RED
ORG
YEL
PUR
BLU
1
2
3
4
5
S
R
C
TERMINAL
COMP
FAN
MOTOR
RV
YEL/GRN
BLK
RED
RED
BLK
WHT
BLU
BLU
WHT
GRY
YEL/GRN YEL/GRN
BRN
CAPA
PNK
4WAYVALUEASSY
WHT
BLK
TGI-18H
INDOOR UNIT
OUTDOOR UNIT
BLK
WHT
BRN
BLU
RED
YEL
CONECTION WITH
OUTDOOR UNIT
4. WIRING DIAGRAM
12

TGI-07H , TGI-09H
Capillary tube
Compressor
Rerigerant pipe
( 6.3 )
(With heat insulator)
Service valve
Indoor temperature
sensor
Heat exchanger
Flare connection
Rerigerant pipe
(With heat insulator)
Flare connection
Service valve
INDOOR UNIT
Dryer
Heat exchanger
OUTDOOR UNIT
MUFFLER
Capillary tube
Check valve
Strainer
4-way valve
Heating cycle
Cooling cycle
Indoor coil
sensor
1.42 X 600
9. 2
1.42 X 700
Capillary tube
Compressor
Service valve
Indoor temperature
sensor
Heat exchanger
Flare connection
Rerigerant pipe
(With heat insulator)
Flare connection
Service valve
INDOOR UNIT
Dryer
Heat exchanger
OUTDOOR UNIT
MUFFLER
Capillary tube
Check valve
Strainer
4-way valve
Heating cycle
Cooling cycle
Indoor coil
sensor
1. X 4 0
12.7
1.42 X 600
TGI-12H
Rerigerant pipe
( 6.3 )
(With heat insulator)
5. REFRIGERANT SYSTEM DIAGRAM
13

INDOOR UNIT
Compressor
Accumulator
Strainer
Muffler
TGI-18H
Heat exchanger
Indoor coil
sensor
Indoor temperature
sensor
Flared connection
Flared connection
Rerigerant pipe
( 6.3 )
(With heat insulator)
Service valve Capillary tube
1. X 160
Capillary tube
1.8 X 460
4-way valve
Service valve
Rerigerant pipe
( 12.7)
(With heat insulator)
OUTDOOR UNIT
Heat exchanger
5. REFRIGERANT SYSTEM DIAGRAM
14

5. REFRIGERANT SYSTEM DIAGRAM
Refrigerant piping
Max. length
A
Outdoor unit
Indoor
unit
Max. Height
difference B
Models Max. Height
difference B [m]
Refrigerant piping
Max. length A [m]
Piping size O.D : [mm]
Gas Liquid
TGI-07H
TGI-09H
TGI-12H
TGI-18H
1
1
1
1
9. 2
9. 2
12.7
12.7
7
6.3
6.3
6.3
6.3
Models Outdoor unit
precharged
(up to 7m) [gr]
Refrigerant piping length (one way) [gr]
10m 1 m
TGI-07H
TGI-09H
TGI-12H
TGI-18H
840
840
1300
17 0
7
7
7
1 0
0
0
0
0
200
200
200
400
7m
ADDITONAL REFRIGERANT CHARGE (R-22) [gr]
MAX. REFRIGERANT PIPING LENGTH & HEIGHT DIFFERENCE
15

EVACUATION PROCEDURES
C nnect the refrigerant pipes (b th the liquid and gas pipes)
between the ind r and the utd r units.
Rem ve the service p rt cap f the st p valve n the side f the
utd r unit gas pipe.(The st p valve will n t w rk in its initial
state fresh ut f the fact ry (t tally cl sed with cap n).
C nnect the gage manif ld valve and the vacuum pump t the service p rt
f the st p valve n the gas pipe side f the utd r unit.
Run the vacuum pump f r m re than 15 minutes and at this time
c nfirm that the pressure gage indicates -0.1Mpa (-76cmHg).
Check the vacuum with the gage manif ld valve, then cl se the gage manif ld valve,
and st p the vacuum pump.
Leave it asis f r ne r tw minutes. Make sure the p inter f the
gage manif ld valve remains in the same p siti n.
Close
Open
Hexagonal
wrench
Stop
valve
Connection
pipe
Gage
manifold
valve
Stop valve Liquid pipe
Stop valve
Hexagonal
wrench
Gas pipe
Caps
Service port
Vacuum pump
Rem ve the gage manif ld valve quickly fr m the service p rt f the st p valve.
After refrigerant pipes are c nnected and evacuated, fully pen all
st p valves n gas and liquid pipe sides. Operating with ut fully pening
l wers the perf rmance and causes tr uble.
Pipe length 7m maximum
N gas charge is needed.
Pipe length exceeding 7m
Charge the prescribed
am unt f gas.
Tighten the cap t the service p rt t btain the initial status.
Retighten the cap.
Leak test
5. REFRIGERANT SYSTEM DIAGRAM
16

COOLING CAPACITY
6. PERFORMANCE DATA
CA PC CA PC CA PC CA PC CA PC CA PC
16
18
20
22
16 2 22 793 2336 829 2173 901 1963 9 8 1778 1037 1 08 1182
18 2701 806 2 9 8 2376 91 2142 977 1960 1061 17 2 1137
20 2783 823 26 9 888 2 93 939 23 1 1002 2166 1077 1943 1164
22 2893 826 2824 90 2800 9 8 2 87 1029 2341 1102 2137 1188
16 3408 988 3161 1066 3016 11 4 28 1 1237 2663 1337 243 1433
18 3674 1003 3433 1089 326 1176 3032 1266 2899 1362 26 9 146
20 3843 1008 3746 1107 3 49 1194 3302 129 3161 1399 288 1 08
22 3970 1014 3948 1120 3827 1212 3606 1321 34 1428 3162 1 2
16 4 16 1498 43 7 1 77 4124 1699 3888 1812 3 89 19 8 3437 2110
18 4684 1491 4 81 1 91 4461 1726 42 6 1849 401 1996 3778 2140
20 492 1 1 4819 1611 469 1743 4 18 1897 4347 2019 3782 2299
22 143 1 22 017 1646 4864 176 476 1924 4647 2066 4349 22 4
40330
TGI-12H
TGI-18H
Outdoor intake air DB C
Indoor intake
Air (WB C)
MODEL 220
TGI-07H
TGI-09H
4
17

CA PC CA PC CA PC CA PC CA PC CA PC
1
20
2
1 1702 71 2061 769 2471 823 2866 897 3199 966 3492 101
20 1 87 7 6 2044 81 2361 873 2840 9 3 31 3 1042 3428 1103
2 1 60 804 19 0 867 226 928 268 1010 3062 1117 3032 1126
1 22 6 976 2866 1043 3242 1134 3907 1304 4312 1434 4196 1372
20 2083 1043 2484 1114 2891 1192 3606 1374 3708 1377 3729 1373
2 1961 1110 2279 11 2637 12 6 3100 1342 3104 1328 3136 1320
1 4067 1 04 4864 1622 7 1744 6244 1908 7219 2166 8187 2480
20 3893 1 80 4667 1722 240 1823 60 6 2007 69 6 226 7879 2 82
2 3773 1671 4 37 1837 08 1947 768 2120 69 4 247 6789 2433
0
TGI-12H
TGI-18H
Outdoor intake air WB C
Indoor intake
Air (DB C)
MODEL --10
TGI-07H
TGI-09H
110
6. PERFORMANCE DATA
HEATING CAPACITY
18