Tajfun RCA 330 JOY Specification sheet

FIREWOOD PROCESSOR
INSTRUCTIONS FOR USE AND
MAINTENANCE
RCA 330 JOY
Ver.: 1.9 03/2018-ENG
Please, read these Operating Instructions carefully before installing and
using this machine!

MANUFACTURER’S ADDRESS
Tajfun Planina d.o.o.
Planina pri Sevnici 41a,
3225 Planina pri Sevnici,
Slovenia
T: [phone], F: [phone]
E-mail: expor[email protected]
W: www.tajfun.com
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TABLE OF CONTENTS
1. INTRODUCTION 5
1.1. Guarantee limitations 6
1.2. Reservations 6
2. SECURITY RULES 7
2.1. General safety rules 7
2.2. Additional safety precautions for the RCA machine 8
2.3. Safety instructions for the conveyor 8
2.4. Safety instructions for the rope pulleys 8
2.5. Noise 8
2.6. Other dangers 9
2.7. Application 9
2.8. Improper use of the machine 9
3. GENERAL 10
3.1. Description 10
3.2. Machine’s main components 10
3.3. Specications 11
3.4. Type plate 12
3.5. Machine labels and their meaning 12
4. MACHINE SETUP 15
4.1. User’s competence 15
4.2. Connecting RCA 330 JOY 15
4.3. Connecting to the mains circuit 16
4.4. Additional equipment setup 16
5. MACHINE STARTUP 17
5.1. In-feed conveyor setup 17
5.2. Operating the RCA 330 JOY 18
6. MACHINE OPERATION 19
6.1. Conveyor 19
6.2. Log feeding 19
6.3. Sawing 20
6.4. Splitting 21
6.5. Proper use of splitting wedge 22
6.6. Machine cover with a safety switch 24
6.7. Cleaning during operation 24

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7. MAINTENANCE AND SERVICE 25
7.1. Maintenance plan 25
7.2. Troubleshooting 26
7.3. Cutting chain replacement 29
7.4. Tensioning a cutting chain 30
7.5. Angles used for sharpening the cutting chain 30
7.6. Power Mate sprocket 30
7.7. Changing the hydraulic system oil 31
7.8. Replacing the oil lter 31
7.9. Lubrication of the multiplication gear 31
7.10. Lubrication of the cutting chain 32
7.11. Replacing the cutting chain belt 33
7.12. Belt tensioning 34
7.13. Cleaning and replacing the air lter 34
7.14. Indications of improper use 35
7.15. Wear and tear parts 35
7.16. Spare parts ordering 36
8. LOADING AND TRANSPORTING 36
8.1. Loading with a forklift 36
8.2. Loading with the help of lifting straps 36
8.3. Transporting with a tractor 37

Dear Customer,
by purchasing the rewood processor, you have obtained a working tool that will greatly help
you in your work.
Proper use and maintenance of the product greatly influences its reliability during work and
service life, therefore we advise you to carefully and thoroughly read the instructions and
observe them during work.
We thank you for your trust and we wish you great satisfaction in working with the FIREWOOD
PROCESSOR RCA 330 JOY TAJFUN.
In particular, follow these basic rules:
• Observe all safety instructions;
• clean the machine regularly, as dirt increases the wear of moving parts and thus the potential
for damage;
• always use lubricants of the prescribed qualities;
• contamination with lubricants and oils increases the risk of an accident;
• for all necessary professional advice, our after-sales service is available, while our service
department can help with maintenance;
• when requesting product information about RCA 330 JOY or ordering spare parts, please
provide the type and number of the product;
• observe the regulations and instructions for safe operation!They protect your and other lives;
• any errors must be reported as soon as they are identified;
• all documents are copyright protected!
• documents, including individual chapters, may not be distributed or reproduced!
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UVOD
1. INTRODUCTION
DANGER!
Strictly observe the data on hazards given
on this sign!

1.1. GUARANTEE LIMITATIONS
Before using this machine carefully read these operating instructions.
1.2. RESERVATIONS
The manufacturer reserves the right to change specifications, graphical material and safety
standards listed in the supplied operating instructions.
The guarantee of the unit manufacturer and their liability shall be non-valid in the following
cases:
• If the machine was used improperly or was managed by a person who was not
professionally qualified for this work;
• use of unsuitable connectors and drives that are not supplied with the machine;
• use of non-original replacement parts or accessories;
• partial or complete failure to observe the instructions for use;
• rework and modification carried out without manufacturer’s prior written agreement;
• extraordinary examples.
The manufacturer cannot be held liable for defects of the wear and tear parts.
The manufacturer does not assume any liability for damages or faults if
the machine was not used in accordance with the operating instructions.
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2.1. GENERAL SAFETY RULES
• Machine operation and maintenance may be carried out only by individuals who have the
knowledge about machine’s operation, work-related dangers and operating instructions.
• Machineoperationandmaintenancemaynotbecarriedoutbypeopleunderthe influence
of alcohol, drugs or medicinal products that affect people’s psychophysical abilities.
• The machine can be operated by one person only. Please, make ensure that nobody is
standing in the near vicinity (in the 3 m radius) of the machine’s operating area!
• Machine operation and maintenance may be carried out only by qualified personnel over
18 years of age!
• Before starting the operation place the machine in a stable position in accordance with
the machine’s installation instructions!
• Use only PTO shafts of appropriate strength (min. 25 kW) with undamaged exterior plastic
protective cover!
• Never use damaged, cracked or deformed cutting chains, chain sprockets and saw bars!
• All protective parts of the machine (safety nets, saw shield, covers, etc.) must be fixed
in place during the machine’s operation. Any modification of these protective parts is
prohibited!
• Always wear personal protective equipment (safety glasses, hearing protectors, gloves
and forestry boots)!
• When troubleshooting, replacing the chain, cleaning or any other service procedure
always disengage the PTO shaft and shut down the power unit (tractor) or unplug the
power cord from the mains (EP 12)!
• Do not wear loose clothing!
• Keep the operating area clean and tidy!
• Always use caution when operating the machine! Moving parts can cause serious injuries
in case of improper use of the machine!
• During the running of the machine never leave the machine unsupervised!
• Do not reach into the working area during the operation of the machine!
• Before removing a jammed piece of wood, stop the machine drive or shut down the
machine.
• For transportation of the machine via public roads install lights on the rear end of the
machine!
• For personal safety use only original spare parts and accessories approved by the
manufacturer!
• The damaged power cord or plug must immediately be replaced.
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To protect you from the risk of personal injury, electric shock, and fire hazard, the following
instructions must be followed when using the machine.
Carefully read the following instructions before starting work!
UVOD
2. SECURITY RULES

2.2. ADDITIONAL SAFETY PRECAUTIONS FOR THE RCA
MACHINE
The manufacturer,Tajfun Planina d.o.o., provides the declaration of conformity and risk estimation
only for the machines operated by a single person that has sufficient overview over the entire
surrounding area, and applies to the machine’s entire operating area.
Personal protective equipment and protective parts, which must always be used when operating
the machine, are included in the scope of delivery.
• Never reach within the chain saw or splitting cylinder working area during the machine’s
operation. Never remove cut pieces and other wood residues from the sawing and
splitting area during the machine’s operation.
• For outdoor use only. When operating the machine indoors it is necessary to install a
suction device on the machine, which is supplied as part of the accessories.
• Ensure regular machine maintenance and cleaning. Regularly remove the sawdust and
wood residues.
• The operating pressure of the hydraulic system must not exceed 230 bars.
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2.3. SAFETY INSTRUCTIONS FOR THE CONVEYOR
• Observe the working area of the machine located in the near vicinity of the moving parts,
as well as under the entire construction along the conveyor belt, and not only on the
discharge conveyor.
• The transported material can fall off the conveyor in this area.
• Never reach inside the chute and never touch the conveyor belt during the machine’s
operation.
• Shut down the machine prior to removing any wedged parts of wood.
2.4. SAFETY INSTRUCTIONS FOR THE ROPE PULLEYS
• Prevent the pulling of the wire rope over the sharp edges!
• Never hold the wire rope during winding and unwinding!
2.5. NOISE
During the machine’s operation the operator is exposed to the following noise levels (measured
near the operator's ear):
Idling: 85 dB (A)
Operation: 92 dB (A)
The total noise level depends on the noise generated by the power machines (tractor, diesel
unit).
Therefore, it is mandatory to wear hearing protectors while operating the machine.

2.6. OTHER DANGERS
Provided that all safety measures are followed and the machine is being used in accordance with
the operating instructions other risks still persist:
• Contact with the machine’s moving parts;
• injuries due to the flying particles of wood;
• burns due to contact with hot machine parts (multiplication gear);
• hearing impairment in case of hearing protector’s improper use or lack of use;
• human errors (overstraining, mental stress, etc.).
2.7. APPLICATION
The firewood processor RCA 330 JOY is a machine for preparing firewood. It is intended exclusively
for the cutting of logs with a diameter of 5 to 33 cm and splitting with a splitting force up to 110
kN per several logs, with adjustable length of logs (from 20 to 40 cm).
The machine is intended for outdoor use only.
2.8. IMPROPER USE OF THE MACHINE
Any use of the machine, which does not comply with the use described under the previous
section, is considered to be improper and is prohibited.
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3.1. DESCRIPTION
The firewood processor RCA 330 JOY is used for preparing firewood.
The operation process includes the following stages:
1. Loading logs on the log deck (optional), which allows the feeding of the logs transversally
and longitudinally, as well as synchronously with the in-feed conveyor.
2. Transporting logs with maximum diameter (5 to 33 cm or 2” to 13”) with the in-feeder
conveyor to the adjustable limiter, which can be used to set the cutting length (20 to 40 cm
or 7,9”to 15,75”).
3. Sawing with the chainsaw according to the set cutting length.
4. Splitting. The use of suitable splitting wedge allows adjusting the log size (cross-section)
5. Transporting logs with the adjustable conveyor (adjustable height).
The quality of the logs, as well as the machine capacity, diminishes when using pre-split wood.
3. GENERAL
3.2. MACHINE’S MAIN COMPONENTS
1 In-feed conveyor 8 Manual winch
2 Log holder 9 Conveyor
3 Chainsaw drive 10 Splitting cylinder, splitting wedge
4 Chain lubrication oil reservoir 11 Control handle - Joystick
5 Trapdoor 12 Control panel
6 Cutting length limiter 13 Hydraulic oil reservoir
7 Machine cover with a safety switch 14 Three-point hitch
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2345 6 78
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3.3. SPECIFICATIONS
RCA 330 JOY
Cutting length 20 - 40 cm (7,9”- 15,75”)
Cutting diameter 5 - 33 cm (2”- 13”)
Saw bar Oregon 16”, b = 1,5 mm
Chain 3/8”Oregon DuraCUT
Splitting force 110 kN (≈ 11 T)
Machine width 5360 mm (211”)
Machine length (transport position) 1250 mm (49,2”)
Machine height (transport position) 2480 mm (97,6”)
Required tractor power 30 kW (40 KM) - drive
60 kW (80 KM) - transport
Required tractor outlet voltage 12 V
Electric fuse 20 A
PTO shaft speed min.: 400 min¹ (RPM)
max.: 430 min¹ (RPM)
Maximum splitting pressure 250 bar
Oil reservoir volume 70 l (18,5 gal)
Chain lubrication oil reservoir volume 9 l (2,4 gal)
Operating noise level (max.) 92 dB (A)
Weight (without conveyor) 680 kg (2866 lbs)
Conveyor TT 330
Conveyor length 3000 mm (118”)
Conveyor belt width 300 mm (11,8”)
Maximum speed 60 cm/s (24”/s)
Weight 120 kg (286 lbs)
Conveyor TT 340
Conveyor length 4000 mm (157,5”)
Conveyor belt width 300 mm (11,8”)
Maximum speed 60 cm/s (24”/s)
Weight 160 kg (353 lbs)

RCA 330 joy
XXXXX - XXXXX
5 -33
110
16" x 3/8" 680+120
513925
170/250
2020
9.1.2020
20 - 40 cm
cm
kN
-1
min
-1
min
bar
kg
FIREWOOD PROCESSOR
3.5. MACHINE LABELS AND THEIR MEANING
When ordering spare parts always provide the type and whole factory number of the machine!
This way, you will receive precisely those parts that belong to your machine version
This sign means that the machine has been designed and manufactured in accordance with the
European Machinery Directive (2006/42/EC) on the basis of European standard SIST EN 12100.
The manufacturer has also issued the required Declaration of Conformity for this machine.
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CONTROL PANEL
1. Live deck/log loader control
2. STOP switch
3. Turn electrical system on / off - Start/Stop switch
4. Conveyor belt speed (Conveyor TT 340)
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The type plate contains product and manufacturer information and is attached to the body of
the machine.
3.4. TYPE PLATE
Year of manufacture
41 2
3
RCA 330 (TT330) RCA 330 (TT340)
Factory number

Control handle (joystick) functions.
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Automatic stopping of the machine after
lifting the cover.
1. Machine working area. The working area
extends in a 3 m radius around the machine.
2. Read operating instructions.
Wear forestry boots.
Wear hearing
protectors and safety
glasses.
Wear protection gloves.
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Cutting length setting scheme.
Remaining log length on the in-feed conveyor scheme.

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Scheme of the deck’s hydraulic pipes according
to its position.
Chainsaw lubrication oil reservoir.
Hydraulic oil reservoir.
Lubrication of the chainsaw’s saw bar.
Proper direction of the PTO shaft rotation.
Approved rotational speed range.
Danger of cutting chain contact.

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4.1. USER’S COMPETENCE
Installation, inspection, and repair of the firewood processor may only be carried by persons who
are trained (in the field of mechanics) and authorised to perform such work.
4.2. CONNECTING RCA 330 JOY
Usebolts toconnect the firewoodprocessortothethree-pointtractorhitch.Fix the bottomtractor
hitch bars with the tension screws to allow the machine to move transversely. During machine
transport observe the total weight of the machine. Connect the PTO shaft to the universal joint
and secure it by using a safety chain. Plug the machine control cable into the 12 V tractor outlet.
Check the length of the PTO shaft upon rst installation.
Check the length of the PTO shaft by raising and lowering the machine to determine the position
with the minimum distance between the joints. After PTO shaft installation the length of the
pipes must be shorter for approximately 20 mm.
If the PTO shaft is too long, reduce the length as follows:
Use a saw to cut both ends of the steel and plastic pipes to the same length.Then file down, clean
and grease the edges.
4. MACHINE SETUP
Model Dimensions Compatibility
PTO Shaft C Line-T 6BR + KK560 1 3/8’’Z6 – 1 3/8’’Z6; LKK = 560 EP 12 (RCA 330 JOY, RCA 380, RCA 400 JOY,
RCA 480 JOY)
PTO Shaft C Line-T4 DZ DZ BR + KK510 1 3/8’’Z6 – 2X; LKK = 510 RCA 330 JOY, RCA 380, RCA 400 JOY,
RCA 480 JOY
When using our machines, we recommend Tajfun PTO Shafts:
The tractor output shaft and machine input shaft should be positioned as parallel as possible!
Otherwise, the PTO shaft’s geometry may cause uneven transmission of the rotation and
subsequent vibrations. If this is not possible, a PTO shaft with two wide-angle joints must be
used, since this is the only PTO shaft that ensures a steady rotation under wide variety of angles.
Always use a PTO shaft without a clutch.

• PTO shaft (grooved shaft 13/8”Z6 – DIN 9611A) must comply with the required engine
power of the machine (Specifications).
• The tractor PTO shaft must rotate clockwise. In case of EP12 (Electric Power Unit) the shaft
must also rotate clockwise.
• The recommended speed of the PTO shaft: 420 min¹; maximum: 430 min¹, minimum: 400
min¹.
4.3. CONNECTING TO THE MAINS CIRCUIT
Plug the 3 pin plug into the tractor mains or EP 12 (Electric drive) unit (optional).
A voltage of 12V and a constant current of 16 A must be provided on the power source, otherwise
the electrical system may be malfunctioning. Minimum cross-section of the cables from the
power source should be 2,5 mm².
Always unplug the power cord after finishing work, otherwise the battery in your machine may
discharge.
4.4. ADDITIONAL EQUIPMENT SETUP
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Use quick couplings to connect the hydraulic pipes (live decks or log loaders) and the machine
couplings. To ensure proper connection observe the label and the color covers of the couplings.
If you do not use the log loader, the use of a connection hose is obligatory.
Otherwise, the machine will not work properly!
Check the polarity on the
power source.

5.1. INFEED CONVEYOR SETUP
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5. MACHINE STARTUP
Before starting up the machine always check the chain tension and re-tension the chain, if
necessary!
A loose chain can cause vibrations, which can have a negative effect on the operation of the drive
belt. The increased level of vibrations can also damage the drive belt.
Before machine start-up remove all wood residues and other particles from the splitting chute.
Check the hydraulic oil level and chain lubrication oil level before machine start-up!
Before machine operation check the machine functions, and particularly the function of the
safety devices. Follow the steps below.
Functional test of the machine:
• Check the faultless operation of the machine and equipment, as well as the chain lubrication;
• set the manual tractor throttle to minimum;
• lift the machine cover to disengage the safety switch and disable all the main functions of
the machine;
• engage the PTO shaft drive and start the machine;
• manually add throttle to set the required PTO shaft rotational speed (420 min¹);
• install the machine cover;
• check the function of the emergency STOP switch (EMERGENCY SHUTDOWN);
• follow the RCA 330 JOY operating instructions.
When the outdoor temperature drops under 0°C leave the machine idling for 5 minutes to allow
the hydraulic system to warm-up to reach the operating temperature (the hydraulic pipes feel
warm).
Place the lifting section of the conveyor in the working position and, if necessary, move the side
roll-er to the appropriate position, depending on the direction of transport of the logs to the
conveyor.
The machine can be operated by only one person! Ensure that there is no
other person in the vicinity of the machine.

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5.2. OPERATING THE RCA 330 JOY
TURNING ON THE RCA 330 JOY CONTROL
The protective cover of the machine must be closed. Press the Start / Stop button located behind
the control handle and hold it for about 3 seconds. Then press the green button (RESET) on the
main control handle. Switch off the safety STOP switch.
DESCRIPTION OF CONTROL FUNCTIONS
Main control handle (joystick)
The main control handle (joystick) has the following functions:
• Left or right -> moving the in-feed conveyor in the left or right direction;
• Backward -> sawing (two-phase – fixing the log and starting up the cutting chain, which
is followed by the chainsaw movement);
• Forward -> splitting (push the handle in the forward direction briefly, do NOT hold it in
this position).
The control handle buttons:
• Yellow buttons -> moving the splitting wedge up/down;
• Red button -> returning the splitting cylinder home from any position;
• Green button -> RESET function, opening the trapdoor manually. After each machine shut
down (lifting the cover, pushing the STOP switch) push the RESET button to reactivate
the control functions
• Double click on the green button to release the trapdoor (See chapter: Log feeding).
Additional functions:
• Start / Stop switch for switching the el. system on
and off;
• safety STOP switch;
• live deck or conveyor chain controller;
• conveyor belt speed regulator (conveyor TT 340).

Before operation place the in-feed conveyor in a horizontal operating position:
• Remove safety carabiner;
• remove the support limiter;
• lower the in-feed conveyor to the horizontal position and support it using the supporting leg;
• set the supporting leg so that the upper rod on the conveyor belt in the middle of the in-feed
conveyor is slightly elevated above the table (factory default setting).
Activate the feeding by pushing the control handle (Joystick) to the right. The feeding can be
stopped at any time (when the log reaches the cutting length limiter) by pushing the handle
to home (neutral) position. To activate the feeding in the opposite direction push the control
handle to the left.
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The conveyor is lifted and lowered by means of a manual winch, and at the desired height, it is
secured by a load chain to distribute the weight of the conveyor between the wire rope and the
supporting chain.
When using and maintaining the manual pulley, follow the manufacturer’s instructions that you
have received with these instructions.
6. MACHINE OPERATION
6.1. CONVEYOR
6.2. LOG FEEDING
Attention! If the feeding is active after the log reaches the cutting length
limiter, the in-feed conveyor belt can slip and can become damaged!

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During feeding, the trapdoor rises and stays in a horizontal (support) position until the sawing
stage is completed or until you close the cover and press the green button (RESET). The trapdoor
remains in the support position even when the cover is opened. To lower it, close the cover and
press the green button twice.
During feeding, the cutting length limiter moves closer too.
6.3. SAWING
The chainsaw operates only during the sawing cycle, otherwise it is at standstill in the home
position. Start the sawing by pulling the main control handle backwards. The sawing process
includes 2 stages. In the first stage, you fix the log with the log holder, and in the second, the
movement of the saw bar - sawing begins. During the sawing process, the control handle must
be held in the“backward”position, otherwise the saw bar will return to its original position.When
the saw bar reaches the bottom position, the trapdoor opens and the cut log falls safely into the
splitting chamber. At the end, the saw bar returns to its original starting position
The force used by the cylinder to push the saw bar is factory set and must not be modied. The
saw bar operation speed is also set to a fixed value. The sawing speed varies depending on the
sharpness of the cutting chain and type or diameter of wood.
Prior to sawing always check the sharpness and tension of the chain and the level of the
chain lubrication oil!
The wood must remain in the fixed position during sawing. Take extra care when cutting the
last piece – both clamps must be well fixed. The movement of the wood during sawing can
damage the saw bar and the cutting chain!
The trapdoor ensures a smoother falling of cut logs into the splitting chute and is in the horizontal
(supporting) position during sawing. It opens when the saw bar is in the bottom position, but
can be opened at any time by pressing the green button on the main control handle. This is
particularly useful when cutting warped wood, which leans on the trapdoor during sawing and
pushes the saw bar from the side thus subsequently interfering the sawing operation. Regularly
clean and, if necessary, replace the filter in the chainsaw drive. The dirty filter prevents the clutch
and belt cooling air from entering the machine thus decreasing the service life of these elements.