Takara Belmont MAJOLICA PORTO EX-SB 1 Series User manual

MAJOLICA PORTO Installation Instructions
■MAJOLICA PORTO
Before installation
Usage conditions
Content of packing
Transporting the unit
Unit installation
1 Wall fittings
2 Water regulator&Thermostat
3 Drain housing
4 Shower head holder
5 Neck base
6 Basin
7 Flexible pipe
8 Shower hose
9 Drain pipe
10 Tap & Handle
11 Neck cushion
12 Testing the unit
After installation
13 Sealing
Contents
2
5
6
8
8
9
10
13
14
14
15
16
18
18
20
22
23
26
26
○Basin
EX-SB 1* [single tap type]
EX-SB 2* [double tap type]
○Water faucet kit
AY-SB P1 [P pipe / single tap type]
AY-SB P2 [P pipe / double tap type]
AY-SB S1 [S pipe / single tap type]
AY-SB S2 [S pipe / double tap type]
(Above drawing is EX-SB 1*/AY-SB P1)
(Above drawing is EX-SB 2*/AY-SB P2)
●The precautions listed here are to ensure that MAJOLICA PORTO can be installed safely, and to prevent any danger or risk to
the person installing MAJOLICA PORTO or those around them. All of these precautions are important for safety. Takara Belmont
is not responsible for any damage or risk to the person installing MAJOLICA PORTO or those around them should accidents
occur following non compliance with the following guidelines and precautions.
Note: Plumbing should be performed by a qualified technician and should meet all national and local plumbing codes
and ordinances. It is the responsibility of purchaser and/or plumber to conform to national and local codes and ordinances.
Takara Belmont does not take any responsibility or liability for plumbing and installation.
1
To the installer
• The instructions should be thoroughly read
and understood before installation to
ensure that MAJOLICA PORTO is installed
correctly.
•After installation, please pass these
instructions to the customer.
To the customers
・Customers must ask professional to install
MAJOLICA PORTO.
・Customers must not install MAJOLICA
PORTO by themselves
・These instructions should be stored in a
safe place for future reference.
٭The data for the MAJOLICA PORTO,
including images and dimensions listed
in this manual may be modified and are
subject to change without prior notice.
Caution If MAJOLICA PORTO is installed after ignoring this symbol, “there is the risk of light or moderate
injury or physical damage”
Version 4 October 2018

2
Before installation
<Dimensions> (unit : mm)
<Plumbing layout>
ŶTop View(Single tap type) ŶTop View(Double tap type)
ŶFront View(Single tap / Double tap type) ŶSide View(Single tap / Double tap type)
ŶFront View(Single tap / Double tap type) ŶSide View(Single tap / Double tap type)
ƇMeasurements including the neckrest height
will vary Lumber core (thickness:18)
or composite panel(thickness:12)
Reinforcement
（Solid wood）30×300
Melamine facing plate
640
615
640
225
615
195
125
200
535
265 240
890
300600
625
535
125
80
200
150
140
200
75
95 90
350
Basin bracket
Hooks
Hot water supply Rc 1/2”
Water supply Rc 1/2”
Ɏ
Ɏ
820
570
445
125
750
12
Neck height including neck cushion
791
820
Neck height including neck cushion
Height of neck fittings
（Above picture is single tap type） （Above picture is single tap type）

3
<Parts structure>
ŶUnit
<Single tap type>
Drain cap
Hair catcher
Tap
Basin
Mixer pipe
Stop valve
Temperature control handle
Shower head
Shower head holder
Neck cushion
Shower hose
Drain housing Trap
Drain cap
Hair catcher
Temperature control handle
Tap
Mixer pipe
Basin
Water pipe
Stop valve
Hot water pipe
Neck cushion
Shower head holder
Shower head
Shower hose
Drain housing
Trap
<Double tap type>

4
ŶFloor surfaceŶFloor surface
ŶWall
żEnsure that the material or finishing of the floor surface is waterproof material or has a waterproof coating
applied.
żAlways ensure that the floor surface is horizontally level.
żEnsure that the floor surface is smooth and free from bumps around the attachment areas.
żFor installation on the wall, the wall base strength should be equal to or stronger than a 42mm-thick
composite panel. If the wall is made of plaster or its thickness is less than 42mm, add a wooden
reinforcement onto the wall(See page 2).
żUse a waterproof material such as melamine for the wall surface (for possible water splashes during
shampoo treatment).
żEnsure that the wall surface is vertically straight (if not, it might affect the neck height of the basin or cause
poor drainage).
ŶRaising pipes
żAlways use a rigid PVC pipe and rigid PVC pipe joint(VU40/VP40) when raising a drainpipe.
After the installation, ensure that the drainpipe is stable.
żAlways attach a rubber bush(not included) when raising a drain pipe for the wall (or the floor)
żAlways attach a stop valve mounting bracket(not included) when raising a water supply pipe and
a hot water supply pipe
ŶWaterproofing
żIf the equipment is installed on the first floor or higher floors, waterproof the floor appropriately
(e.g. do water proofing work, use a floor tray made of stainless steel, set up a water leak sensor, etc.)
ŶInstallation of pipes
The following points are important to adhere to during the installation of pipes. Read through
the details carefully and ensure that the pipes are installed correctly.
żWhen installing this product, ensure that installation of pipes adheres to the instructions outlined in
"Precautions during installation of pipes". Installing pipes without reading through the precautions will
mean water may not mix properly, and a set temperature will not be achieved.
żThis product is designed for indoor installation only.
Stop valve
mounting bracket Rubber bush
Stop valve mounting bracket
Pipe(VU40 / VP40)
Joint(VU40 / VP40)
Pipe(VU40 / VP40)
Piping specification
Hot water /
water supply Rc 1/2”
VU40 / VP40
Drainage

Usage conditions
5
ŶPrecautions during installation of pipes
żDo not use pipes made of materials that may cause rust in the water supply pipe. In general, VP pipes
or other materials specified by regulations for a particular region, are recommended for installation.
żIn general, Type L deoxidized copper pipes are recommended for hot water pipes.
żIn general, the same diameter and same pressure is recommended for hot water pipes and
water supply pipes.
żAlways use a reamer to deburr the ends of cut pipes.
żAvoid using inverted U-shaped pipes (siphon) as these can cause air to become trapped.
żAlways connect hot water pipes and water supply pipes after removing all contaminants such as dirt,
sand and oil as these can cause problems.
żAfter connecting the pipes and testing water flow, clean the filter and shower head.
żEnsure that the drain pipe is installed at a gradient of 1/50 for a diameter of ȭ75mmor less,
or 1/100 for a diameter of ȭ75mm or more.
żDo not connect the hot water pipes and water supply pipes in reverse. Connecting pipes in reverse will
mean the temperature of water cannot be controlled properly by the water taps, which may cause scalds
or burns.
żEnsure that the hot water pipes from water boilers are only run over a short distance so as to minimize
resistance. Longer pipes can cause fluctuations in temperature and poor hot water delivery.
żAlways wrap pipes with lagging material after installation is complete.
żWater boiler pipes
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water pipes and main water supply pipes.
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żThe equipment comes with a strainer installed.
ŶHot water supply and water supply conditions
Water used
Hot water supply,
water supply
pressure
Hot water
temperature
into the product
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rust or sand.)
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buildup of scale within the basin body. Aeration may be minimal when using
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installed.
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2
2
2

Content of packing
6
ƑDrain housing ƑTrap ƑP-trap pipe / S-trap pipe ƑShower hose
(Rubber packing is included)
Either of the two type
P-trap pipe S-trap pipe
ƑBasin bracket
ƑStop valve (2)
ƑScerw set
for basin bracket ƑHooks (Screw(2) is included) ƑWrench ƑCover(large)
ƑCaution sheet for
connecting
flexible pipe
:ULWWHQLQ-DSDQHVH
ƑThermostat ƑThermostatƑStop valve (2)
ƑWater pipe (2)
(L=45mm)
ƑCover (small) (2)
ƑCover (small)(2)
ƑNeck fittings ƑNeck cushion
ƑNeck base
[It has two packings in the reverse side (2)]
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ŶPacking details
ƑThermostat packing (black),
Screw
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Instruction Manual
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Neck base
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7
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Transporting the unit
Unit installation
8
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Caution
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Caution
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9
Wall fittings1
Basin in the centre
closeup
Stop valve
mounting bracket
Hot water supply
Water supply
Drainage pipe for wall
Floor
Drainage pipe for floor
Cover(small)
Label face up
Stop valve
Rubber packing
Cap
Thermostat
Flexible pipe connecting port
Water pipe
Cover(small)
Stop valve
H
C
ŶAttach stop valve
1. Check the position of drainage pipe for
floor, based on the installation position
of the basin (Basin in the centre).
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are attached on the wall.
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riser, hot water supply and water supply
refer to the dimentions. (See page 2)
2. Mark the position to fix the basin
bracket and hooks.
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other equipment,
if the stop valves do not have a filter inside,
change it to the provided stop valves
with a filter.
3. Apply a seal tape (PTFE tape) to the screws of the
stop valves.
4. Attach the covers(small) on the stop valves
and install them on to the wall. Make sure
the taped surface faces the ceiling.
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stop valve before the installation.
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5. Secure the thermostat on to the water stop
valve
Mount the stop valves in the way that
―‐― lines become vertical to the floor.
3. Apply a seal tape (PTFE tape) to the screws of the
stop valves.
4. Attach the covers(small) on the water pipes
and install the stop valves in the way that
the flexible pipes connecting ports face the ceiling.
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1
<Single tap type>
<Double tap type>
Mount the stop valves in the way that
―‐― lines become vertical to the floor.

Place the basin mounting surface on the floor
for easier installation
10
Water regulator & Thermostat2
Wood screw
ŶAttach basin bracket
1. Temporality fix the basin bracket on to the wall,
with the supplied wood screw and flat washer
into the centre of the bracket.
5.8×63 Wood screw...1
15.5×1.5×1.5 Flat washer ...1
2. Level the basin bracket.
2
Ensure to put the basin on the floor gently, after
spreading a cushioning material, to avoid
damaging the basin.
Caution
Cushioning Basin mounting surface
Basin
3. Tighten the wood screw in the centre,
Secure it with 4 other wood screws.
5.8×63 Wood screw...4
Check if the wood screw is at the end
of the slotted hole of the bracket.
Level gauge
Flat washer
Basin bracket
Wood screw
Floor

11
■Attach the water regulator
1. Remove the packing (white, 1pc) and nut from
the water regulator.
٭Do not remove the packing (black).
2. Attach the packing(black, 2pcs) on to the water
regulator, and insert it into the water regulator hole
in the basin.
3. Put the packing(white, 1pc) back to the water
regulator, and fix it onto the basin by tightening the nut.
٭The packing(black, 2pcs) are included in the basin
assembly set.
1
Basin mounting
surface for the wall
Attach the centre of the water
regulator vertically to the basin
mounting surface for the wall Drain
Basin mounting
surface for the wall
Water regulator Basin
٭Shorter tube
face drain hole
Basin for single tap
Packing(white)
Nut
Basin
Water regulator hole
Packing(black), 3
Water regulator
Water regulator
Water regulator packing(black)
Packing (black)
Packing (white)
Nut
Caution
•Pay attention to the direction of water regulator and the order you attach the packing.
If it is done incorrectly, it may result in a water leak or affect the connectivity of other parts.
•Make sure to insert the water regulator into the correct hole in the basin(Double tap type).
<Single tap type / Double tap type>
Water regulator

12
■Attach thermostat
1. Attach the elbow onto the thermostat.
٭Pay attention to the direction of the elbow.
2. Put the thermostat packing (black) on top of the
thermostat, and insert it into the thermostat
hole in the basin.
3. Put the thermostat packing (white) on top of the
thermostat and fix it onto the basin by the thermostat nut.
٭The thermostat packing (white, 1pc) and the
thermostat nut are included in the basin assembly kit.
2
Basin mounting
surface for the wall
Thermostat packing(black)
<Double tap type>
•Pay attention to the direction of thermostat and the order you attach the packings.
If it is done incorrectly, it may result in water leak or affect the connectivity of other parts.
•Do not loosen or remove the grey nut from the thermostat.
Caution
Thermostat
Packing
Elbow
٭never loosen and
remove these nut
Attach the elbow in the same direction as
the flexible pipe connecting port
Thermostat
Thermostat packing(black)
Basin
Thermostat nut
Thermostat packing(white)
Water regulator
Thermostat hole
Water regulator
Thermostat
Basin Attach the thermostat
parallel to this face Drain Elbow face drain hole
Thermostat Basin
Basin mounting
surface for the
wall

13
Drain housing3
■Remove the drain housing nut, packing(white)
and triangular packing(black) from the drain housing
٭1：Do not remove the U-packing (black).
٭2：Remove the drain cap and strainer
from the drain housing when inserting it
into the basin. Otherwise they might
pop out and damage the basin and the floor.
1
■Seal the drain housing
2
■Insert the drain housing into the basin, and fix it with the triangular packing(black),
packing(white) and drain housing nut.
3
٭２:Drain cap
٭２:Strainer
٭1:Don’t remove U-packing(black)
Triangular packing
(black) Packing(white)
Drain housing nut
Sealant agent
(black)
Caution
Apply a sufficient quantity of sealant agent around the
drain housing as shown below when installing the drain
housing in the basin.
Insufficient sealant agent may allow hair to be caught
between the drain housing and the basin.
If excess sealant agent is protruding from the basin
side, wipe it off completely with soft cloth.
Leaving excess sealant could allow staining by coloring
agents or dirt.
•Pay attention to the order you attach packings. If it is done incorrectly, it may result in a water leak.
•If the sealant overflows from the drain housing and basin, and adheres to the basin surface,
remove it completely. Otherwise it might encourage colour stains and other smudges.
Caution
Drain housing
Packing(white)
Drain housing nut
٭Smaller diameter
face drain housing
Triangular packing (black)
U-packing(black)
Correct incorrect
Guide of sealant quantity
U-packing
(black)
Drain housing
Soft cloth
Sealant agent
(black)
Drain
housing
The sealant agent shonld use black color.

Neck base5
14
Shower head holder4
Caution
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damaging the shower head holder.
żPut the screws into the shower head holder completely
VWUDLJKWDQGIL[WKHP
ż'RQRWRYHUWLJKWHQWKHVFUHZ'RQRWXVHDQHOHFWULFGULOO
&KHFNLIWKHVKRZHUKHDGKROGHUKDVDSDFNLQJLQWKHUHYHUVHVLGH
,IQRWLWPD\UHVXOWLQDZDWHUOHDN,IWKHSDFNLQJLVQRWIRXQG
please contact your closest dealer.
>WKHUHYHUVHVLGHRIVKRZHUKHDGKROGHU@
Caution
Packing
Drain housing
$WWDFKLWIDFLQJWRZDUGVWKHGUDLQ
housing in the basin
Shower head holder
Washer(5×16×1.0)
>î@6HOIWDSSLQJVFUHZ
)L[WKHPE\FURVVVORW
VFUHZGULYHU
î6HOIWDSSLQJVFUHZ
5×16×1.0 Washer ...2
0î%ROW
5×20×2.0 Washer ...2
$WWDFKWKHQHFNEDVHIDFLQJWKHFKDLUVLGH
Washer(5×20×2.0)
>0î@%ROW
)L[WKHPE\FURVVVORW
VFUHZGULYHU
Chair side
%DVLQVLGH
$WWDFKLWIDFLQJWKHFKDLUVLGH
Neck base
'RQ¶WRYHUWLJKWHQWKHVFUHZV'RQ¶WXVHDQHOHFWULFGULOO
&KHFNLIWKHVQHFNEDVHKDVSDFNLQJLQWKHUHYHUVHVLGH
,IQRWLWPD\UHVXOWLQDZDWHUOHDN,IWKHSDFNLQJLVQRWIRXQG
please contact your closest dealer.
$WWDFKWKHQHFNEDVHIDFLQJWKHFKDLUVLGH,IWKHUHLVDVSDFHEHWZHHQ
WKHEDVLQDQGWKHQHFNFXVKLRQZDWHUPLJKWVSLOORYHUIURPWKHEDVLQ
>WKHUHYHUVHVLGHRIQHFNEDVH@
Packing
$WWDFKWKH6KRZHUKHDGKROGHUIDFLQJWKHWUDSKRXVLQJ
in the basin

15
Basin6
Caution
Basin bracket
[5.8×50] Wood screw
ŶFit the basin into the basin bracket
1
ŶInstall the hair catcher in and
the drain cap on the drain housing
3
ŶLevel the basin
by using the level gauge, and fix it
with the hooks.
2
Make sure the basin is fitted onto the basin bracket
securely in order to avoid the basin from dropping
on the floor and causing injury.
Basin
Hooks
The hole of basin mounting surface for wall
Correct
Hooks
IncorrectIncorrect
Level gauge This face needs to
be horizonal
Drain cap
Hair catcher
Drain housing
5.8×50 Wood screw...2
Caution
0DNHVXUHWKHKRRNVWRXFKWKHERWWRPHQGVRIWKH
holes in the basin (facing the wall), and fix them
with the screws.
'RQRWUHYHUVHWKHKRRNV
If the above is not done correctly, the basin might
become unstable, which may cause injury.

16
Flexible pipe7
Water regulator
<Single tap type>
Packing
Flexible pipe
Packing
Thermostat
1. Bend the flexible pipe in the way that it fits
the thermostat and water regulator.
2. Put a provided packing on the flexible pipe,
and attach it to the water regulator.
3. Put another provided packing on the flexible
pipe, and attach it to the thermostat.

17
Water regulator
<Double tap type>
Packing
Flexible pipe
Packing
Thermostat
1. Bend the flexible pipes in the way that they fits
the thermostat, water regulator and stop valve.
2. Put a provided packings on the flexible pipes,
and attach them to the water regulator.
Stop valve
Caution label
シャワーホース
取付口
1
2
5
3
6
1 →2→3→4→5→6
*Attach them in the order of
Caution
0DNHVXUHWRXVHWKHSURYLGHGSDFNLQJV:LWKRXW
them, it may result in a water leak.
'RQRWFRQQHFWWKHKRWZDWHUDQGFROGZDWHULQ
reverse.
0DNHVXUHWKHKRWZDWHUSLSHDQGWKHZDWHUSLSH
do not touch each other.
'RQRWDWWDFKWKHIOH[LEOHSLSHVRQWKHVKRZHU
hose side on the water regulator. Doing so might
prevent water from coming out and cause water
leak.
7KHUHLVDFDXWLRQODEHODWWKHVKRZHUKRVHVLGH
on the water regulator.
It means shower hose connecting port
in Japanese.
Caution label
シャワーホース
取付口
4

18
Shower hose8
Drain pipe9
Shower head
Shower hose
Shower head holder
Put the shower hose through the shower head holder, and attach the hose and to the shower hose
connecting port.
Water regulator
Shower hose
connecting port
1. Remove the nut A and the paper packing
from the trap, and insert it in P-trap pipe
or S-trap pipe.
*Pay attention to the direction of the nut A
when removing it from the drain pipe and
inserting it in the trap.
2. Loosen the nut B on the trap, and
temporarily fix it on P-trap pipe or
S-trap pipe and the drain housing
(see page 19)
 *If P-trap pipe or S-trap pipe is too long,
cut it to an appropriate length.
Nut B Nut A
Paper packing
Nut A Closeup
P-trap pipe
(or S-trap pipe)
*Insert its thread side to
the P-trap pipe/S-trap pipe
Trap
*Don’t remove it
1

19
S-trap type
Shower hose
Drainage pipe rises
(VU40/VP40)
wall
wall
Trap
S-trap pipe
Cover(large)
P-trap pipe
Cover(large)
Trap
Paper packing
S-trap pipe
P-trap pipe
Rubber packing
Plastic packing Cover(large)
P-trap type
S-trap type P-trap type
2, 5
3, 4
5
floor floor Drainage pipe rises
(VU40/VP40)
Rubber bush
(not included)
Cover(large) Rubber bush
(not included)
3. Detach the temporarily fixed parts, attach a
rubber bush (not included) on the drainage pipe
riser.
4. Put the P-trap pipe or S-trap pipe through
the cover(large), and insert it in the rubber bush
(not included).
5. Attach the trap to the P-trap pipe or S-trap pipe
and the drain housing.
0DNHVXUHWKHVKRZHUKRVHFRPHVDERYHWKHWUDS
0DNHVXUHWKHFRYHUWRXFKHVWKHZDOORUWKHIORRU
Closeup
Caution
Caution
0DNHVXUHWKHVKRZHUKRVHFRPHVDERYH
the trap. If not, the trap might not be
connected properly, or the shower head
cannot be taken out from the shower head
holder.
Pay attention to the position of
packing and the order you
attach the packings. If it is done
incorrectly, it may result in a
water leak.

20
Tap & handle10
Tap cap
Precautions for Resin(Plated) Parts
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ż3ODWLQJLQDWKLQDQGPHWDOILOPDSSOLHGWRVXUIDFHPD\FUDFNRUSHHOGXHWR
FRUURVLRQRUDJHGGHWHULRUDWLRQ
ż)ODZVRUFUDFNVPD\RFFXURQWKHSODWHGVXUIDFHGXHWRLPSDFWVIURPIDOOLQJREMHFWV
ż)ODZVRUFUDFNVPD\RFFXURQWKHSODWHGVXUIDFHZKHQDKDUGREMHFWKLWVWKHVXUIDFH
ż3HHOLQJRIWKHSODWLQJPD\RFFXUIURPIODZVRUFUDFNVRQWKHSODWHGVXUIDFH
Caution
&KHFNWRHQVXUHWKDWWKHUHDUHQRIODZVFUDFNVRUSHHOLQJRIWKHSODWHG
VXUIDFHRIWKHWDSHWFEHIRUHXVLQJWKHSURGXFW,ISHHOLQJLVREVHUYHG
LPPHGLDWHO\VWRSXVLQJWKHSURGXFWDQGFRQWDFWWKHFORVHVWGHDOHU
&RQWLQXHGRSHUDWLRQPD\UHVXOWLQLQMXU\
([DPSOHRIIODZV
on the plated surface ([DPSOHRISHHOLQJRI
the plated surface
[M4×20]
Pan head screw
Tap
6FUHZORFN
(Blue)
&RQYHUVLRQDGDSWRU
:DWHUUHJXODWRU
Correct ,QFRUUHFW
)LWLQWKHGHQWRIWDSDQG
FRQYHUVLRQDGDSWRU
ŶTap
16LQJOHWDSW\SH'RXEOHWDSW\SH!
$WWDFKWKHFRQYHUVLRQDGDSWRUWRWKHZDWHUUHJXODWRU
$WWDFKWKHWDSWRWKHFRQYHUVLRQDGDSWRUDQGIL[LWZLWKWKHVFUHZ
3D\DWWHQWLRQWRWKHSDUWVSRVLWLRQV
M4×3DQKHDGVFUHZ«
3ODFHWKHWDSFDSRQWKHWDSWRS
PDNHVXUHWKHFDSLVSODFHGVWUDLJKWRQWRWKHWDSWRS