Takeuchi TL120 User manual

OPERATOR’S MANUAL
E
TL120 TL130 TL140 TL150
Crawler Loader
OPERATOR’S MANUAL
Book No. AT7E023
Serial No.
¡TL120: 21200008~
¡TL130: 21305001~
¡TL140: 21402001~
¡TL150: 21502001~
Read and understand these instructions.
Failure to do so can cause injury or death.
WARNING
TL12 0
TL13 0
TL14 0
TL15 0

SAFETY ALERT SYMBOL
This symbol means Attention! Be Alert! Your Safety Is Involved.
Themessagethatfollowsthesymbolcontainsimportantinformation
about safety.
Readandunderstand the message to avoid personalinjuryordeath.
■It is the owner or employer’s responsibility to fully instruct each operator in the
proper and safe operation of all equipment. All persons using this machine should
thoroughly familiarize themselves with the following sections.
■Alloperatorsmustbeinstructed on the proper functions of the loader before running
the machine.
■Learn and practice correct use of the machine controls in a safe, clear area before
operating this machine on a job site.
Improper operation, inspection and maintenance of this machine
can cause injury or death.
Read and understand this manual before performing any
operation, inspection or maintenance on this machine.
■Always store this manual near at hand preferably on the machine itself. If it should be lost
or damaged, immediately order a new one from your Takeuchi dealer.
When transferring ownership of this machine, be sure to provide this manual to the next
owner.
■Takeuchisuppliesmachinescomplyingtothelocalregulationsandstandards ofthecountry
of export. If your machine has been purchased in another country or from a person or
companyofanothercountry,itmaynothavethesafetydevicesorsafetystandardsrequired
foruseinyourcountry.Shouldyouhaveanyquestionaboutwhetheryourmachinecomplies
with the regulations and standards of your country, contact a Takeuchi dealer.
■Please note that the contents and diagrams included in this manual may not match your
machine exactly.
CAUTION

1
IMPORTANT: The word “IMPORTANT” is used to alert against operators and
maintenance personnel about situations which can result in possible damage to the
machine and its components.
It is impossible to foresee every possible circumstance that might involve a potential hazard.
The warnings in this manual or on the machine can not cover all possible contingencies. You
must exercise all due care and follow normal safety procedures when operating the machine
so as to ensure that no damage occurs to the machine, its operators or other persons.
■EXPLANATION OF GRAPHICAL SYMBOLS
Following is an explanation of symbols used in this manual.
, X ........ prohibition
/ ....... Lock
/ ...... Unlock
It is your responsibility to observe all pertinent laws and regulations and to follow the
manufacturer’s instructions on machine operation, inspection and maintenance.
Virtually all accidents occur as the result of a failure to observe basic safety rules and
precautions.Anaccidentcanoftenbeavoidedbyrecognizingpotentially hazardous situations
beforehand. Read and understand all of the safety messages which explain how to prevent
these accidents from occurring. Do not operate the machine until you are sure that you have
gained a proper understanding of its operation, inspection and maintenance.
■SlGNAL WORDS
Safety messages appearing in this manual and on machine decals are identified by the
words “DANGER”, “WARNING” and “CAUTION”. These signal words mean the following:
The word “DANGER”
indicates an imminently
hazardous situation
which, if not avoided,
can result in serious
injury or death.
The word “WARNING”
indicates a potentially
hazardous situation
which, if not avoided,
could result in serious
injury or death.
The word “CAUTlON”
indicates a potentially
hazardous situation
which, if not avoided,
may result in minor or
moderate injury.
CAUTIONWARNINGDANGER

2
INTRODUCTION
T7A002
for Cab
T9A002
1
Foreword
This manual describes operation, inspection and maintenance of the machine, as well as
safety instructions to be heeded during these operations.
If you have any questions about the machine, please contact a Takeuchi sales or service
outlet.
Type C
■Serial numbers
Checktheserialnumbersofthemachineand
the engine and write them in the spaces
provided below.
Machine number :
Engine number :
■Manual storage
A compartment for storing this manual is
provided at the position shown on the
diagram below.
1. Insert the starter key and turn it
counterclockwise to unlock the cover (1).
2. Open the cover (1).
3. After using the manual, place it in the
plastic pouch and store it back in the
manual storage.
Type A
Type B
1
T7A0012
T9A001
1

3
MACHINE DESCRIPTION
■Front, rear, Ieft and right
This manual refers the front, rear, left and
right of the machine as seen when sitting in
the operator’s seat with the bucket visible to
the front.
■Designated operations
Use this machine primarily for the following
operations:
¡Carrying
¡Leveling
¡Loading
■Features
¡Hydrostatic drive system.
¡Roll Over / Falling Object Protective Structure (ROPS/FOPS) tilt-up Canopy.
¡Rubber crawlers combine the capabilities of a crawler loader.
¡Low engine noise and exhaust emissions.
¡Two-way auxiliary hydraulics.
¡Pilot operated joystick controls.
¡Engine emergency stop system.
■Break-in period
When the machine is new, heed the instructions below when operating the machine for the
first 100 hours (as indicated on the hour meter).
Usinganewmachineroughlywithoutbreakingitinwillleadtoquickerdeteriorationofmachine
performance and may shorten the machine’s service life.
¡Warm up the engine and hydraulic oil sufficiently.
¡Avoid heavy loads and rapid operations. Operate with a load of about 80% the maximum
load.
¡Do not start up, accelerate, change directions, or stop abruptly unless necessary.
RIGHTLEFT
REAR
FRONT
T7A004E

5
CONTENTS
Introduction .................................... 2
Machine Description ...................... 3
Safety.............................................. 7
Controls.........................................35
Operation.......................................63
Transport .......................................89
Maintenance ..................................95
Troubleshooting ..........................145
Specifications..............................159
Options ........................................169
Index ............................................187

7
General Precautions ....................................8
Preparing Precautions...............................12
Starting Precautions ..................................14
Operating Precautions...............................16
Stopping Precautions ................................23
Transporting Precautions..........................24
Maintenance Precautions ..........................25
Safety Signs (Decals).................................32
SAFETY

8
SAFETY
Observe all safety rules
¡Operation,inspectionandmaintenanceof
this machine must be performed only by
a trained and qualified person.
¡All rules, regulations, precautions and
safety procedures must be understood
and followed when performing operation,
inspection and maintenance of this
machine.
¡Do not perform any operation, inspection
and maintenance of this machine when
under the adverse influence of alcohol,
drugs, medication, fatigue, or insufficient
sleep.
Wear appropriate clothing and
personal protective equipment
¡Do not wear loose clothing or any
accessorythat can catchon controlsor in
moving parts.
¡Do not wear oily or fuel stained clothing
that can catch fire.
¡Wear a hard hat, safety shoes, safety
glasses, filter mask, heavy gloves, ear
protectionandotherprotectiveequipment
as required by job conditions. Wear
required appropriate equipment such as
safetyglassesandfilter mask whenusing
grinders, hammers or compressed air, as
metal fragments or other objects can fly
and cause serious injury.
General Precautions
¡Usehearingprotectionwhenoperatingthe
machine.Loudprolongednoisecancause
hearing impairments, even the total loss
of hearing.
Provide a fire extinguisher and
first aid kit
¡Know where a fire extinguisher and first
aid kit are located and understand how to
use them.
¡Know how to contact emergency
assistance and first aid help.

9
SAFETY
General Precautions
Never remove safety equipment
¡Makesureallprotectiveguards,canopies,
doors,etc.,areinplaceandsecure.Repair
or replace damaged components before
operating the machine.
¡Know how to use the safety bar, seat belt
andothersafetyequipmentand use them
properly.
¡Never remove any safety equipment
except for service. Keep all safety
equipment in good operating condition.
Use a signal person and flagman
Know and use the hand signals required for
particular jobs and make sure who has the
responsibility for signaling.
¡Allpersonnelmustfullyunderstand all the
signals.
¡Theoperatorshallrespondtosignalsonly
fromtheappointedsignalperson,butshall
obey a stop signal at any time from
anyone.
T7A005
Be sure to lock the safety bar
before leaving the operator’s seat
¡Before leaving the operator’s seat:
•Lower the lift arms to the ground or
engage the lift arm stop.
•Stop the engine.
•Raisethe safetybar to engagethe lock.
•Remove the key and take it with you.
¡If any controls should be touched
accidentally when the safety bar is
lowered,themachinewill move suddenly,
and cause serious injury or death.
¡The signal person must stand in a clearly
visible location when giving signals.

10
SAFETY
General Precautions
Avoid fire and explosion hazards
Keep flames away from fuel, hydraulic fluid,
oil,greaseandantifreeze.Fuelisparticularly
flammable and dangerous.
¡When handling these combustible
materials, keep lit cigarettes, matches,
lighters and other flames or sources of
flames away.
¡Donotsmokeorpermitopenflameswhile
fueling or near fueling operations.
¡Never remove the fuel cap or refuel with
theenginerunningorhot.Neverallowfuel
to spill on hot machine components.
¡Clean up spilled fuel, oil or other
flammable fluids immediately.
¡Check for fuel, oil or hydraulic fluid leaks.
Stop all leaks and clean the machine
before operating.
¡Do not cut or weld on pipes or tubes that
containflammablefluids.Cleanthoroughly
with nonflammable solvent before cutting
or welding.
¡Remove all trash or debris from the
machine.Makesurethatoilyragsorother
flammable material are not stored on the
machine.
¡Handle all solvents and dry chemicals
according to procedures identified on
manufacturers’containers.Workinawell-
ventilated area.
¡Never use fuel for cleaning purposes.
Always use a nonflammable solvent.
¡Store all flammable fluids and materials
in a safe and well-ventilated place.
Exhaust fumes from the engine
can kill
¡Do not operate the engine in an enclosed
area without adequate ventilation.
¡If natural ventilation is poor, install
ventilators,fans,exhaust extension pipes
or other artificial venting devices.
Handling asbestos dust
Inhaling asbestos dust has been linked to
lungcancer.Whenhandlingmaterials which
may contain asbestos, take the following
precautions:
¡Never use compressed air for cleaning.
¡Avoidbrushingorgrindingofthematerials.
¡For clean up, use wet methods or a
vacuum equipped with a high efficiency
particulate air (HEPA) filter.
¡Wear anapproved respiratorif thereis no
other way to control the dust. When
working indoors, install a ventilation
system with a macro molecular filter.