Tanaka PFD Setup guide

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Model Number:
TBC-340PF,PFD
GRASS TRIMMER / BRUSHCUTTER
P/N 32348
Rev 000
Date 7-15-08
Supplier To The Outdoor Power Equipment Industry
Tanaka America • 1028 4th Street SW Ste “B” • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[e-mail]

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Page 1
TBC-340PF,PFD
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 15701570900 CAP,SPARK PLUG,ASSEMBLY 1
1-2 0181161021 PLUG,SPARK 1
1-6 0010725090 CYLINDER SET 1 Includes gasket
1-7 99461050164 BOLT,HEX,5X16,S 4
1-9 0170725020 GASKET,CYLINDER 1
1-11 04101730200 RING,PISTON 2
1-12 0300703091 PISTON SET 1 Includes rings and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701400200 PIN,PISTON 1
1-16 0460703A81 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-44 1780703B80 CORD,STOP B 2
1-46 99464040184 BOLT,HEXT 4X18WS 1
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672054691 COIL,IGNITION 1
1-55 1782055320 WIRE,HIGH TENSION,180L 1
1-56 56020517200 CAP,RUBBER 1
1-57 1910702590 WIRE,LEAD ASS'Y 1

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Page 2
TBC-340PF,PFD
STARTER PAWL, FLYWHEEL, CRANKCASE • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-24 1552054980 ROTOR,MAGNETO 1
2-25 99101080011 NUT,8 1
2-27 99200080011 WASHER,8 1
2-31 0720725090 CRANKCASE ASSY 1 Includes bearings, seals and gasket
2-32 99966122240 SEAL,OIL,#12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900725020 GASKET,CRANKCASE 1
2-36 99461050164 BOLT,HEX,5X16,S 3
2-54 99201080011 WASHER,8 1
2-55 7980166R90 PULLEY,STARTER,ASS'Y 1
2-56 7880138A20 PAWL,STARTER 1
2-57 7900162V200 SPRING,PAWL,STARTER 1
2-61 99464040185 BOLT,HEX,4x18WS 2

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Page 3
TBC-340PF,PFD
FUEL SYSTEM •FIGURE 3
126

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Page 4
TBC-340PF,PFD
FUEL SYSTEM •FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-80 4030702021 GASKET,INLET MANIFOLD 1
3-81 4040702091 INSULATOR SET 1
3-82 99464050254 BOLT,HEX HOLE,5X25WS 2
3-85 4020656A200 GASKET 1
3-86 5280652N22 PLATE,CHOKE,2.0 1
3-88 4230652N80 BODY,AIR CLEANER 1
3-89 4460652N20 CLEANER,ELEMENT 1
3-90 4520304690 COVER,BLACK 1
3-91 4500702480 BOLT,CLEANER COVER 1
3-94 99051050553 BOLT,HEX,5X55 2
3-95 99210050012 WASHER,S,5 2
3-96 99200050011 WASHER,SMALL,5 2
3-98 4550304590 CARBURETOR SET 1
3-99 5230652N20 LEVER,CHOKE 1
3-1005910725520 TANK,FUEL,ORANGE Before S/N ~D000000
3-1005910725F20 TANK,FUEL,EVAPO 1 After S/N D000001~
3-1096590430020 COLLAR,C 3
3-11053432710200 GROMMET,FUEL PIPE 1
3-1117000300508 PIPE,FUEL,3X5X85 1
3-1126750404280 FILTER,FUEL 1
3-11368000731201CLIP 6.3 1
3-1142230162V900 PIPE,FUEL,ASS'Y 1
3-11599461050304 BOLT,HEX,5X30S 1
3-11699463050204 BOLT, HEX 5X20 2
3-1175950300290 CAP,TANK (BLACK/RED) 1
3-11899075040154 SCREW,TAPPING,4X15 1
3-11999201040011 WASHER,4 1
3-12099201050061 WASHER,5 1
3-1216490725020 COLLAR,TANK 1
3-1259400725020 BED,ENGINE 1
1

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Page 5
TBC-340PF,PFD
CLUTCH, MUFFLER, ANTI-VIBE, FAN CASE • FIGURE 4

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TBC-340PF,PFD
CLUTCH, MUFFLER, ANTI-VIBE, FAN CASE • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 0160725020 COVER,CYLINDER 1
4-4 99463050164 BOLT,HEX,5X16,PS 2
4-5 99053060653 SCREW,HEX,6X65 2
4-6 99201060011 WASHER,6 2
4-7 7060725080 MUFFLER 1
4-10 7340725590 TAIL PIPE SET 1
4-11 99436040081 SCREW,4X18WS 2
4-13 7320725020 ARRESTER,SPARK 1
4-14 7510725020 GASKET,MUFFLER 1
4-21 7380725020 PROTECTOR,MUFFLER 1
4-24 99464040185 BOLT,HEX,4x18WS 2
4-30 2570725020 COVER,PLUG 1
4-35 2900138A80 SHOE,CLUTCH 2
4-36 3420138A20 SPRING,CLUTCH 1
4-37 35910112203 WASHER,CLUTCH B 2
4-39 99204100030 WASHER,WAVE,10 4
4-40 3570136U200 BOLT,STEP,CLUTCH 2
4-42 99350012002 RING,STOP,C-12 EX 1
4-43 1120702181 CASE,FAN 1
4-45 99073045144 SCREW,TAPPING 4.5x14 1
4-46 99464050184 BOLT,HEX,5X18,WS 4
4-47 5990702020 CUSHION 2
4-48 99072050144 SCREW,TAPPING,5X14 4
4-52 3600703020 HOLDER,PIPE 1
4-53 99461050254 BOLT,HEX HOLE,5X25S 1
4-54 99414040121 SCREW,4X12/S 1
4-58 2890703180 SHAFT,CLUTCH 1
4-62 99353032002 RING,STOP,R-32 INNER 1
4-63 0880702020 CASE,BEARING 1
4-64 99961620101 BEARING,BALL #6201ZZ 1
4-71 20311660200 GROMMET,PRIMARY CORD 1
4-73 1330725020 SHIELD,HEAT 1

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Page 7
TBC-340PF,PFD
RECOIL STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620162V900 STARTER,RECOIL ASS'Y 1
5-2 78501620200 HANDLE,STARTER 1
5-3 78006150200 GUIDE,ROPE 1
5-4 77206150200 BODY,RECOIL STARTER 1
5-5 7790136U200 SPRING,RECOIL 1
5-6 7830162V200 ROPE,STARTER,3.5X890 1
5-7 7740162V200 REEL,STARTER ROPE 1
5-8 8010162V200 WASHER,ROPE REEL 1
5-9 83900025200 SCREW,SET 1
Consider ordering the 748732, S-Start Kit if you are
replacingthestarterassy. It decreasesthepull-effort
by60%.They are dependableandeasy to install.
748732

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Page 8
TBC-340PF,PFD
CARBURETOR • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 4550304590 CARBURETOR SET 1 Includes gasket
6-2 5752515380 BODY,PUMP 1
6-3 4422515180 PUMP,PRIMING 1
6-4 4762515120 COVER,DIAPHRAGM 1
6-5 44725108200 BULB,PRIMING 1
6-6 ~ ~ ~ METERING DIAPHRAGM 1 ~ Included in 650.25124.900 Carb Kit
6-7 ~ ~ ~ DIAPHRAGM GASKET 1 (individual parts not sold seperately)
6-8 ~ ~ ~ PUMP DIAPHRAGM 1
6-9 ~ ~ ~ PUMP GASKET 1
6-10 5992001W38 JET,MAIN LONG #38 1
6-11 55025100200 O-RING 1
6-12 48925100200 RING,STOP 1
6-13 53925120200 SWIVEL 1
6-15 51425100200 SCREW,THROTTLE SET 2
6-16 54425164200 STAY,ADJUST,CABLE 1
6-17 99101060003 NUT,6 1
6-18 61425137200 ADJUSTER,CABLE 1
6-19 4310634C200 GASKET,CLEANER 1
6-20 5482515120 SCREW,SET 4
6-21 5492516520 WASHER,THRUST 1
6-201 57825007200 SCREEN,INLET 1

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Page 9
TBC-340PF,PFD
HANDLE, THROTTLE LEVER, SHAFT (TBC-340PF) • FIGURE 7

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TBC-340PF,PFD
HANDLE, THROTTLE LEVER, SHAFT (TBC-340PF) • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-1 3433830220 SHAFT,DRIVE 1
7-2 3413830081 PIPE,DRIVE SHAFT 1
7-3 34737356900 BUSHING,DRIVE SHAFT 5
7-4 99101060041 NUT,6 2
7-5 5003738E20 HANDLE,FRONT 1
7-6 50633560200 BRACKET,HANDLE,BLACK 1
7-7 5033738E20 GRIP,HANDLE 1
7-8 99423060432 BOLT,6X43 2
7-9 8853739480 WIRE,THROTTLE 1
7-10 99311052012 SCREW,TAPPING 5X20 1
7-11 36832350200 WASHER,BRAKE SHAFT 1
7-25 8703738F90 LEVER,THROTTLE ASS'Y 1
7-26 1623710120 SWITCH,STOP 1
7-27 99342030081 SCREW,TAPPING,3X8 3
7-28 25937101200 BASE,STOP SWITCH 1
7-29 26237101200 SPRING,STOP SWITCH 1
7-30 17737101200 TERMINAL,EARTH B 1
7-31 17637101200 TERMINAL,EARTH A 1
7-32 3153334020 NUT,SPECIAL 5MM 2
7-33 99355060001 RING,STOP,6 1
7-34 83237101200 SPRING,RETURN 1
7-35 8803728620 ARM,THROTTLE 1
7-36 99431050201 SCREW,5X20 2
7-37 85337101200 SHAFT,LOCK BUTTON 1
7-38 95837101200 SPRING,LOCK,BUTTON 1
7-39 95637101200 BUTTON,LOCK 1
7-40 2603334020 BODY,STOP BUTTON,B 1
7-41 1783739480 CORD,STOP 430mm 2
7-47 1641002301 TUBE,PROTECTION,10X230 1
7-49 50437003200 GRIP,SHAFT 1

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Page 11
TBC-340PF,PFD
HANDLE, THROTTLE LEVER, SHAFT (TBC-340PFD) • FIGURE 8

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Page 12
TBC-340PF,PFD
HANDLE, THROTTLE LEVER, SHAFT (TBC-340PFD) • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 3433830220 SHAFT,DRIVE 1
8-2 3413830081 PIPE,DRIVE SHAFT 1
8-3 34737356900 BUSHING,DRIVE SHAFT 5
8-42 33537307200 METAL,LIFTING 1
8-43 33437352210 COLLAR,LIFTING METAL 2
8-44 99462050304 BOLT,HEX HOLE 5x30.P 2
8-46 31537304200 NUT,SPECIAL 1
8-63 1653759020 GRIP,HANDLE 1
8-64 99461050254 BOLT,HEX HOLE,5X25S 4
8-66 50637623200 BRACKET,HANDLE,A 1
8-67 5073785020 HANDLE BRACKET B 1
8-69 5083758920 BRACKET,HANDLE 1
8-71 99481060254 SCREW,HEX HOLE 6X25 2
8-72 3363341182 CUSHION 1
8-74 4603311120 CLAMP,B 1
8-75 5023741521 HANDLE,LEFT 1
8-84 1640708650 TUBE,PROTECTION,7X865 1
8-91 746291 STRAP,SHOULDER 1
8-92 5013716920 HANDLE,RIGHT 1
8-95 8703840190 LEVER,THROTTLE ASSY 1
8-98 2533840020 LEVER,SAFETY 1
8-100 8323840020 SPRING,RETURN 1
8-101 8803840120 LEVER,THROTTLE 1
8-103 3223840020 GROMMET 1
8-106 9934604020 SCREW,4X20 2
8-107 99431050303 SCREW 5X30 BLACK 1
8-108 99101050043 NUT,5 1
8-110 1563840180 SWITCH,STOP 1
8-120 8873840180 WIRE,THROTTLE 1
8-125 8853840180 WIRE,THROTTLE,W/SWITCH 1

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Page 13
TBC-340PF,PFD
GEAR CASE, SAFETY GUARD (TBC-340PF) • FIGURE 9
441-37587-00 Guard Kit
29
This guard kit is designed to fit
all trimmers with 24 or 26 mm
pipes. This guard is NOT
approved for use with any
metal blade.
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 3003748090 CASE,GEAR 1
9-2 99461050254 BOLT,HEX HOLE,5X25S 2
9-4 99351026002 RING,STOP,IN,C-26 1
9-5 99357010002 RING,STOP,OUTER 10 1
9-6 99961600002 BEARING,BALL,#6000Z 1
9-7 99961600000 BEARING,BALL,#6000 1
9-9 3003748020 CASE,GEAR 1
9-11 99461050124 BOLT,HEX,5X12S 1
9-12 3163815020 BOLT,FITTING,M8 1
9-13 99961609000 BEARING,BALL,#609 1
9-15 3043815020 SHAFT,GEAR 1
9-16 99961620103 BEARING,BALL #6201D 1
9-17 99351032002 RING,STOP,C-32 IN 1
9-18 3103815020 HOLDER,CUTTER 1
9-23 3243815020 WASHER,GEAR CASE 1
9-26 99481060254 SCREW,HEX HOLE 6X25 1
9-28 4423732520 BRACKET 1
9-29 ~ ~ ~ GUARD 1 Available in kit only
9-30 4453815020 HOLDER,GUARD 1
9-32 7973815020 LIMITER,LINE 1
9-34 99317052002 SCREW,TAPPING,5x20 1
9-35 3013748000 SET,GEAR,PINION 1
9-37 44437609200 SPACER,BRACKET 2
9-38 99461050124 BOLT,HEX,5X12S 2
9-40 99101060011 NUT,6 2
9-41 99201060011 WASHER,6 2

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Page 14
TBC-340PF,PFD
GEAR CASE, SAFETY GUARD (TBC-340PFD) • FIGURE 10

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TBC-340PF,PFD
GEAR CASE, SAFETY GUARD (TBC-340PFD) • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-1 3003748090 CASE,GEAR ASS'Y 1
10-2 99461050254 BOLT,HEX HOLE,5X25S 2
10-4 99351026002 RING,STOP,IN,C-26 1
10-5 99357010002 RING,STOP,OUTER 10 1
10-6 99961600002 BEARING,BALL,#6000Z 1
10-7 99961600000 BEARING,BALL,#6000 1
10-9 3003748020 CASE,GEAR 1
10-11 99461050124 BOLT,HEX,5X12S 1
10-12 3163815020 BOLT,FITTING,M8 1
10-13 99961609000 BEARING,BALL,#609 1
10-15 3043815020 SHAFT,GEAR 1
10-16 99961620103 BEARING,BALL #6201D 1
10-17 99351032002 RING,STOP,C-32 IN 1
10-18 3103815020 HOLDER,CUTTER 1
10-19 3113815020 CAP,CUTTER HOLDER 1
10-21 3083815020 COVER,BOLT PROTECTOR 1
10-22 3133815020 NUT,FIXING L.H. 10X1.25 1
10-23 3243815020 WASHER,GEAR CASE 1
10-26 99481060254 SCREW,HEX HOLE 6X25 2
10-28 4423369921 BRACKET 1
10-29 4413738020 GUARD,SAFETY 1
10-30 4453738020 HOLDER,GUARD 1
10-31 4473738020 EXTENSION,GUARD 1
10-32 7973738021 LIMITER,LINE 1
10-34 99414050121 SCREW,S,5X12 1
10-35 3013748000 SET,GEAR,PINION 1
10-36 99101050011 NUT,5 1
10-45 3273718090 PIN,COTTER 2X20 (10 PACK) 1

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Page 16
TBC-340PF,PFD
CUTTING HEAD & TOOLS (TBC-340PF) • FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
11-0 746451 CUTTING HEAD 1
11-2 3563383B20 ADAPTER,10x1.25 LHF 1
11-3 7863383020 BODY,CUTTING 1
11-4 3153383020 NUT,SPECIAL 1
11-5 7933383020 SPRING,REEL 1
11-6 7873383020 REEL 1
11-7 7893383020 CAP,BODY 1
11-8 7883383020 EYELET 2
11-10 99201120011 WASHER,12 1
11-30 81320000200 WRENCH,HEX,4 1
11-31 8262000080 SPANNER,COMBI,17X19 1

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Page 17
TBC-340PF,PFD
CUTTING HEAD, BLADE & TOOLS (TBC-340PFD) • FIGURE 12
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12-0 746451 CUTTING HEAD 1
12-2 3563383B20 ADAPTER,10x1.25 LHF 1
12-3 7863383020 BODY,CUTTING 1
12-4 3153383020 NUT,SPECIAL 1
12-5 7933383020 SPRING,REEL 1
12-6 7873383020 REEL 1
12-7 7893383020 CAP,BODY 1
12-8 7883383020 EYELET 2
12-10 99201120011 WASHER,12 1
12-29 746104 BLADE,SAW,9X80 1
12-30 81320000200 WRENCH,HEX,4 1
12-31 8262000080 SPANNER,COMBI,17X19 1
12-35 6153722420 COVER,9-10"(SET OF 2) 2

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Page 18
TBC-340PF,PFD
DECALS • FIGURE 13
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
13-1 9060168020 PLATE,NAME,PUREFIRE 1
13-2 9064825020 DECAL,TBC-340PF 1
13-4 92337400200 DECAL 1
13-6 9064825120 DECAL,TBC-340PFD 1
13-7 9293810020 DECAL,SYMBOL,PF 1
13-10 9193782020 DECAL,CAUTION A 1
13-18 9233728620 DECAL,LEVEL 1
13-26 9233738F20 DECAL,LEVEL 1

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Page 1
748504
BLADE KIT
18
WARNING! Read the owners manual and fol-
low all warnings and safety instructions. Fail-
ure to do so can result in serious injury to the
operator and/or bystanders. Never attempt to
mount a steel blade to a machine that is not
specifically designed for that purpose. Never at-
tempt to mount a steel blade without using all
components of the blade attachment kit, includ-
ing shoulder strap and barrier safety bar.
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 30833410200 COVER,PROTECTION,B,8mm 1 8mm
1 3083786120 COVER,BOLT PROTECTOR,10mm 1 10mm
3 3113754720 CAP,CUTTER HOLDER,8mm 1 for use with 8x1.25 nut
3 3113815020 CAP,CUTTER HOLDER,10mm 1 for use with 10x1.25 nut
5 3123338620 BOLT,FLANGED,10x1.25,LH 1 10x1.25 bolt
6 3133754720 NUT,FIXING L.H. 8X1.25 1 8x1.25 nut
6 3133833220 NUT,FIXING L.H.,10X1.25 1 10x1.25 nut
8 3273718090 PIN,COTTER 2X20 (10 PACK) 1
9 44437609200 SPACER,BRACKET 1 for use with barrier bar, 24mm shafts
11 44437609200 SPACER,BRACKET 2
12 30060 KIT,BLADE GUARD 1
13 4413738020 GUARD,SAFETY 1
14 4423369921 BRACKET,SAFETY GUARD 1
15 4453738020 HOLDER,GUIDE 1
16 99481060254 SCREW,HEX HOLE 6X25 2
17 5203339820 BAR,BARRIER 26mm 1
18 746191 STRAP,SHOULDER,PSS-175 1 Includes mounting bracket/hardware