Tanaka TBC-255PF Setup guide

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Model Number:
TBC-255PF
GRASS TRIMMER
P/N 40793
Rev 000
Date 5-3-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBC-255PF
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 01802233200 PLUG,SPARK 1
1-6 0010760090 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170735020 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300750090 PISTON SET 1 Includes rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 2
1-14 0370704520 PIN,PISTON 1
1-16 0460735082 CRANKSHAFT 1
1-17 99962081225 BEARING,NEEDLE,F-810 1
1-40 1780168080 CORD,STOP 1
1-41 2740168080 CORD,EARTH 1
1-43 1672101290 COIL,INGITION 1
1-46 99464040184 BOLT,HEXT 4X18WS 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672101290 COIL,INGITION 1

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Page 2
TBC-255PF
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-31 0720304592 CRANKCASE ASSY 1 Includes bearings, seals and gasket
2-32 99966122206 SEAL,OIL,#TC12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900735022 GASKET,CRANKCASE 1
2-36 99461050164 BOLT,HEX,5X16,S 4
2-51 1552101281 FLYWHEEL 1
2-52 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
TBC-255PF
FUEL SYSTEM • FIGURE 3

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Page 4
TBC-255PF
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-80 4030702021 GASKET,INLET MANIFOLD 1
3-81 4040702091 INSULATOR SET 1 Includes gasket
3-82 99464050254 BOLT,HEX HOLE,5X25WS 2
3-83 5600712020 SWIVEL CAP 1
3-85 4020656A200 GASKET 1
3-86 8780662020 PLATE,THROTTLE WIRE 1
3-88 61425137200 ADJUSTER,CABLE 1
3-89 99101060013 NUT,6 1
3-90 4020602K21 GASKET,CARBURETOR 1
3-91 99967015000 O-RING,P15 1
3-94 99011050602 SCREW,5X60 2
3-95 99210050012 WASHER,S,5 2
3-96 99201050011 WASHER,5 2
3-98 4550307090 CARBURETOR SET 1 Includes gasket
3-100 5910735F20 TANK,FUEL,EVAPO 1
3-101 9400735020 STAND 1
3-109 6590430020 COLLAR,C 3
3-110 53432710200 GROMMET,FUEL PIPE 1
3-111 70003005062 PIPE,FUEL,3X5X62 1
3-112 6750404280 FILTER,FUEL 1
3-113 68000731201 CLIP 6.3 1
3-114 2230162V900 PIPE,FUEL,ASS'Y 1
3-115 99464050255 BOLT,HEX,5x25WS 1
3-116 99463050204 BOLT,HEX 5X20 2
3-117 5950300290 CAP,TANK (BLACK/RED) 1

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Page 5
TBC-255PF
MUFFLER, CLUTCH & COVER • FIGURE 4

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Page 6
TBC-255PF
MUFFLER, CLUTCH & COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 0160750020 COVER,CYLINDER 1
4-4 99463050164 BOLT,HEX,5X16,PS 2
4-5 99051060653 BOLT,HEX,6x65 2
4-6 99201060011 WASHER,6 2
4-7 7060750080 MUFFLER 1
4-8 7510725020 GASKET,MUFFLER 1
4-10 7340725590 TAIL PIPE SET 1
4-11 99436040081 SCREW,4X18WS 2
4-13 7320725020 ARRESTER,SPARK 1
4-16 1330750020 SHIELD,HEAT 1
4-17 7380750020 COVER,MUFFLER 1
4-24 99464040185 BOLT,HEX,4x18WS 2
4-30 2570304520 PROTECTOR,SPARK PLUG 1
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 29001620800 SHOE,CLUTCH 2
4-33 3420630B200 SPRING,CLUTCH 1
4-34 3480630A20 PLATE,CLUTCH 2
4-35 3570075T200 BOLT,STEP 2
4-36 99463050204 BOLT,HEX 5X20 3
4-37 19805015800 CLAMP,CORD 1
4-38 99205080030 WASHER,8 2
4-39 99072045164 SCREW,TAPPING,4.5X16 1

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Page 7
TBC-255PF
STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620304590 STARTER ASS'Y 1
5-1 7720304580 BODY,STARTER 1
5-2 7740304520 PULLEY,STARTER 1
5-3 7790304520 SPRING,RECOIL 1
5-4 7770304520 ARM,SWING 1
5-5 8390304520 SCREW,SET 1
5-6 7710304520 STAY,PULLEY 1
5-7 7830304520 ROPE,STARTER 1
5-8 7850304520 HANDLE,STARTER 1
5-9 3153334020 NUT,SPECIAL 5MM 1
5-22 7980304520 PULLEY,STARTER 1
5-24 99464040185 BOLT,HEX,4x18WS 4

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Page 8
TBC-255PF
AIR CLEANER • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 41000025900 CLEANER,AIR ASS'Y 1
6-1 42400025200 CAP,AIR CLEANER 1
6-2 44600025200 ELEMENT,CLEANER 1
6-3 47000025200 COLLAR 2
6-4 42300025800 BODY,CLEANER,AIR 1

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Page 9
TBC-255PF
CARBURETOR • FIGURE 7
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-0 4550307090 CARBURETOR SET 1 Includes gasket
7-2 5752515380 BODY,PUMP 1
7-3 4422515180 PUMP,PRIMING 1
7-4 4762515120 COVER,DIAPHRAGM 1
7-5 44725108200 BULB,PRIMING 1
7-6 ~ ~ ~ DIAPHRAGM,METERING 1 Included in Carb Kit #650.25140.90
7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 (items not available individually)
7-8 ~ ~ ~ DIAPHRAGM,PUMP 1
7-9 ~ ~ ~ GASKET,PUMP 1
7-10 599200BW33 MAIN JET,#33.5 1
7-11 55025100200 O-RING 1
7-12 48925100200 RING,STOP 1
7-13 53925120200 SWIVEL 1
7-15 54825140200 SCREW,THROTTLE SET 2
7-20 5482515120 SCREW,SET 4
7-201 57825007200 SCREEN,INLET 1

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Page 10
TBC-255PF
FAN CASE & CLUTCH DRUM • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 2890307080 DRUM,CLUTCH 1
8-3 99350012002 RING,STOP,C-12 EX 1
8-5 5990098021 CUSHION,RUBBER 1
8-6 99051050163 BOLT,HEX,5X16 1
8-8 99461050254 BOLT,HEX HOLE,5X25S 1
8-11 1120304580 CASE,FAN 1
8-15 3600099620 PIPE HOLDER 1
8-26 99201050061 WASHER,5 1
8-27 3243735020 WASHER,GEAR CASE 1
8-28 3610099020 FITTING,METAL 1

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Page 11
TBC-255PF
DRIVE SHAFT & FRONT HANDLE • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 3433836020 SHAFT,DRIVE 1
9-2 3413836081 PIPE,DRIVE SHAFT 1
9-3 3473836090 BUSHING 5
9-4 99101050041 NUT,5 3
9-5 5003845120 HANDLE,FRONT 1
9-7 99416050302 SCREW,5x30,WS 3
9-9 8853823080 WIRE,THROTTLE 1
9-25 8703845190 LEVER,THROTTLE ASSY 1
9-41 8803845120 LEVER,THROTTLE 1
9-42 8323845120 SPRING,RETURN 1
9-43 1623845120 BUTTON,STOP 1
9-44 9253845120 DECAL,STOP SWITCH 1
9-45 1563845180 SWITCH,STOP 1
9-46 99011050301 SCREW,5X30 3
9-47 99101050011 NUT,5 3
9-48 1640701701 TUBE,PROTECTION,7x170 1
9-49 5093845321 GRIP,SHAFT 1

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Page 12
TBC-255PF
GEAR CASE & SAFETY GUARD • FIGURE 10
0
Safety Guard Kit

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Page 13
TBC-255PF
GEAR CASE & SAFETY GUARD • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-0 4413782090 SAFETY GUARD KIT 1
10-1 3003845190 CASE,GEAR ASSY 1
10-2 99461050254 BOLT,HEX HOLE,5X25S 1
10-4 99351024002 RING,STOP,C-24,IN 1
10-5 99350009002 RING,STOP,C9 1
10-6 99961609002 BEARING,BALL,#609Z 1
10-9 3003836021 CASE,GEAR 1
10-11 99416050121 SCREW,5X12/PS 2
10-12 3163815020 BOLT,FITTING,M8 1
10-13 99961626000 BEARING,BALL,#626 1
10-15 3043845120 SHAFT,GEAR 1
10-16 99961600003 BEARING,BALL,#6000D 1
10-17 99351026002 RING,STOP,IN,C-26 1
10-18 3103836020 HOLDER,CUTTER 1
10-26 99053060203 BOLT,HEX,6X20 2
10-27 99210060062 WASHER,S,6 2
10-28 4423741720 BRACKET,SAFETY GUARD 2
10-29 4413782080 GUARD,SAFETY 1
10-32 7973782020 LIMITER,LINE 1
10-34 99414040121 SCREW,4X12/S 2
10-35 3013836000 SET,GEAR & PINION 1
10-36 99101040011 NUT,4 2
10-38 99201040011 WASHER,4 2
10-45 3033836020 COVER,GEAR CASE 1

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Page 14
TBC-255PF
CUTTING HEAD & TOOLS • FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
11-0 746451 HEAD,SEMI-AUTO,5" 1
11-2 3563383E20 ADAPTER,746451,8x1.25 LHF 1
11-3 7863383020 BODY,CUTTING 1
11-4 3153383020 NUT,SPECIAL 1
11-5 7933383020 SPRING,REEL 1
11-6 7873383020 REEL 1
11-7 7893383020 CAP,BODY 1
11-8 7883383020 EYELET 2
11-30 8132901460 WRENCH,HEX 14 1
11-31 829290052H SPANNER,COMBI 13x19 1

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Page 15
TBC-255PF
DECALS • FIGURE 12
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12-1 9060750020 DECAL,PUREFIRE 1
12-2 9290750520 DECAL,TBC-255PF 1
12-4 9233738F20 DECAL,LEVEL 1
12-7 9293810020 DECAL,SYMBOL,PF 1
12-10 9193782020 DECAL,CAUTION A 1
12-18 9233728620 DECAL,LEVEL 1
12-26 9233844720 DECAL,LEVEL 1