Tanaka TBC-280 Setup guide

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Model Number:
TBC-280
GRASS TRIMMER
P/N 40844
Rev 000
Date 10-24-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBC-280
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181166021 PLUG,SPARK 1
1-6 0010735590 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170735520 GASKET,CYLINDER 1
1-11 0410170020 RING,PISTON 2
1-12 0300735090 PISTON SET 1 Includes rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 2
1-14 0370704520 PIN,PISTON 1
1-16 0460735082 CRANKSHAFT 1
1-17 99962081225 BEARING,NEEDLE,F-810 1
1-40 1780168080 CORD,STOP 1
1-41 2740168080 CORD,EARTH 1
1-46 99464040184 BOLT,HEX 4x18WS 2
1-50 1672101290 COIL,INGITION 1

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Page 2
TBC-280
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-24 1552101281 FLYWHEEL 1
2-25 99101080011 NUT,8 1
2-27 99201080011 WASHER,8 1
2-31 0720304593 CRANKCASE ASSY 1 Includes bearings, seals and gasket
2-32 99966122206 SEAL,OIL,#TC12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900735022 GASKET,CRANKCASE 1
2-36 99461050164 BOLT,HEX,5X16,S 4

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Page 3
TBC-280
FUEL SYSTEM • FIGURE 3

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Page 4
TBC-280
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-80 4030702021 GASKET,INLET MANIFOLD 1
3-81 4040702091 INSULATOR SET 1 Includes gasket
3-82 99464050254 BOLT,HEX HOLE,5X25WS 2
3-85 4020602K21 GASKET,CARBURETOR 1
3-86 5280735522 LEVER,CHOKE 1
3-88 4230652N80 BODY,AIR CLEANER 1
3-89 4460652N20 CLEANER,ELEMENT 1
3-90 4520703590 COVER,CLEANER 1
3-91 4500702480 BOLT,CLEANER COVER 1
3-94 99414050571 SCREW,5X57,S 2
3-96 99200050011 WASHER,SMALL,5 2
3-98 4550735590 CARBURETOR SET 1 Includes gasket
3-99 5230652N20 LEVER,CHOKE 1
3-100 5910735022 TANK,FUEL,WHITE 1
3-109 6590430020 COLLAR,C 3
3-110 53432710200 GROMMET,FUEL PIPE 1
3-111 70003005062 PIPE,FUEL,3X5X62 1
3-112 6750404280 FILTER,FUEL 1
3-113 68000731201 CLIP 6.3 1
3-114 2230162V900 PIPE,FUEL,ASS'Y 1
3-115 99464050255 BOLT,HEX,5x25WS 1
3-116 99463050204 BOLT,HEX 5X20 2
3-117 5950300290 CAP,TANK (BLACK/RED) 1
3-118 99075040154 SCREW,TAPPING,4X15 1
3-119 99201040011 WASHER,4 1
3-120 9400735020 STAND 1

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Page 5
TBC-280
MUFFLER, CLUTCH & COVER • FIGURE 4

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Page 6
TBC-280
MUFFLER, CLUTCH & COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 0160735020 COVER,CYLINDER 1
4-4 99463050164 BOLT,HEX,5X16,PS 2
4-5 99051050553 BOLT,HEX,5X55 2
4-6 99201060011 WASHER,6 2
4-7 7040736190 MUFFLER SET 1 Includes gasket, not heat shield
4-8 7510702020 GASKET,MUFFLER 1
4-9 7320631A21 ARRESTER,SPARK 1
4-10 7210736190 TAIL PIPE SET 1
4-11 99434040081 SCREW,4X8/S 2
4-16 7370165A201 GASKET,MUFFLER 1
4-21 7380735020 PROTECTOR,MUFFLER 1
4-24 99464040185 BOLT,HEX,4x18WS 2
4-30 2570304620 CAP,PLUG 1
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 29001620800 SHOE,CLUTCH 2
4-33 3420630B200 SPRING,CLUTCH 1
4-34 3480630A20 PLATE,CLUTCH 2
4-35 3570075T200 BOLT,STEP 2
4-36 99463050204 BOLT,HEX 5X20 3
4-38 99205080030 WASHER,8 2
4-45 99072045164 SCREW,TAPPING,4.5X16 1
4-73 1330735020 SHIELD,HEAT 1

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Page 7
TBC-280
STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620304590 STARTER ASS'Y 1
5-1 7720304580 BODY,STARTER 1
5-2 7740304520 PULLEY,STARTER 1
5-3 7790304520 SPRING,RECOIL 1
5-4 7770304520 ARM,SWING 1
5-5 8390304520 SCREW,SET 1
5-6 7710304520 STAY,PULLEY 1
5-7 7830304520 ROPE,STARTER 1
5-8 7850304520 HANDLE,STARTER 1
5-9 3153334020 NUT,SPECIAL 5MM 1
5-22 7980304520 PULLEY,STARTER 1
5-24 99464040185 BOLT,HEX,4x18WS 4

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Page 8
TBC-280
CARBURETOR • FIGURE 6
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 4550735590 CARBURETOR SET 1 Includes gasket
6-2 5752515380 BODY,PUMP 1
6-3 4422515180 PUMP,PRIMING 1
6-4 4762515120 COVER,DIAPHRAGM 1
6-5 44725108200 BULB,PRIMING 1
6-6 ~ ~ ~ DIAPHRAGM,METERING 1 Included in Carb Kit #650.25124.90
6-7 ~ ~ ~ GASKET,DIAPHRAGM 1 (items not available individually)
6-8 ~ ~ ~ DIAPHRAGM,PUMP 1
6-9 ~ ~ ~ GASKET,PUMP 1
6-10 5992000W42 JET,MAIN #42 1
6-11 55025100200 O-RING 1
6-12 48925100200 RING,STOP 1
6-13 53925120200 SWIVEL 1
6-15 51425100200 SCREW,THROTTLE SET 2
6-16 54425164200 STAY,ADJUST,CABLE 1
6-17 99101060013 NUT,6 1
6-18 61425137200 ADJUSTER,CABLE 1
6-19 4310634C200 GASKET,CLEANER 1
6-20 5482515120 SCREW,SET 4
6-21 5492516520 WASHER,THRUST 1
6-201 57525007200 BODY,PUMP 1

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Page 9
TBC-280
FAN CASE & CLUTCH DRUM • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-1 2890307080 DRUM,CLUTCH 1
7-3 99350012002 RING,STOP,C-12 EX 1
7-5 5990098021 CUSHION,RUBBER 1
7-6 99051050163 BOLT,HEX,5X16 1
7-8 99461050254 BOLT,HEX HOLE,5X25S 1
7-11 1120304580 CASE,FAN 1 Includes bearing
7-15 3600099620 PIPE HOLDER 1
7-26 99201050061 WASHER,5 1
7-27 3243735020 WASHER,GEAR CASE 1
7-28 3610099020 FITTING,METAL 1

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Page 10
TBC-280
DRIVE SHAFT & FRONT HANDLE • FIGURE 8

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Page 11
TBC-280
DRIVE SHAFT & FRONT HANDLE • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 3433817020 SHAFT,DRIVE 1
8-2 3413762382 PIPE,DRIVE SHAFT 1
8-3 3473836090 BUSHING 5
8-4 99101060041 NUT,6 2
8-5 5003728620 HANDLE 1
8-6 50637300200 BRACKET,HANDLE,A 1
8-7 5033738E20 GRIP,HANDLE 1
8-8 99423060432 BOLT,6X43 2
8-9 8853739480 WIRE,THROTTLE 1
8-10 99311052012 SCREW,TAPPING 5X20 1
8-11 36832350200 WASHER,BRAKE SHAFT 1
8-25 8703728690 LEVER,THROTTLE ASS'Y 1
8-26 1623710120 SWITCH,STOP 1
8-27 99342030081 SCREW,TAPPING,3X8 3
8-28 25937101200 BASE,STOP SWITCH 1
8-29 26237101200 SPRING,STOP SWITCH 1
8-30 17737101200 TERMINAL,EARTH B 1
8-31 17637101200 TERMINAL,EARTH A 1
8-32 3153334020 NUT,SPECIAL 5MM 2
8-33 99355060001 RING,STOP,6 1
8-34 83237101200 SPRING,RETURN 1
8-35 8803728620 ARM,THROTTLE 1
8-36 99431050201 SCREW,5X20 2
8-37 85337101200 SHAFT,LOCK BUTTON 1
8-38 95837101200 SPRING,LOCK,BUTTON 1
8-39 95637101200 BUTTON,LOCK 1
8-40 2603331720 BODY,STOP BUTTON,B 1
8-41 1783739480 CORD,STOP 430mm 2
8-47 1641001900 TUBE,PROTECTION,10X190 1
8-49 50437300200 GRIP,SHAFT 1

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Page 12
TBC-280
GEAR CASE & SAFETY GUARD • FIGURE 9
441-37587-00 Guard Kit
This guard kit is designed to fit all
trimmers with 24 or 26mm pipes.
This guard is not approved for
use with any metal blade.
29

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Page 13
TBC-280
GEAR CASE & SAFETY GUARD • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 3003815991 GEAR CASE ASSY,24 1
9-2 99461050254 BOLT,HEX HOLE,5X25S 2
9-4 99351022002 RING,STOP,C22,IN 1
9-5 99357010002 RING,STOP,OUTER 10 1
9-6 99961690002 BEARING,BALL,#6900Z 1
9-7 99961690000 BEARING,BALL,#6900 1
9-9 3003815021 CASE,GEAR 1
9-11 99461050124 BOLT,HEX,5X12S 1
9-12 3163815020 BOLT,FITTING,M8 1
9-13 99961609000 BEARING,BALL,#609 1
9-14 3043815020 SHAFT,GEAR 1
9-16 99961620103 BEARING,BALL #6201D 1
9-17 99351032002 RING,STOP,C-32 IN 1
9-18 3103815020 HOLDER,CUTTER 1
9-23 3243815020 WASHER,GEAR CASE 1
9-26 99481060254 SCREW,HEX HOLE 6X25 2
9-28 4423741720 BRACKET,SAFETY GUARD 1
9-29 4413758700 GUARD KIT 1
9-30 4453815020 HOLDER,GUARD 1
9-32 7973815020 LIMITER,LINE 1
9-34 99317052002 SCREW,TAPPING,5x20 1
9-35 3013815000 SET,GEAR PINION 1
9-38 99461050124 BOLT,HEX,5X12S 2

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Page 14
TBC-280
CUTTING HEAD & TOOLS • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-0 746451 HEAD,SEMI-AUTO,5" 1
10-2 3563383B20 ADAPTER,10x1.25 LHF 1
10-3 7863383020 BODY,CUTTING 1
10-4 3153383020 NUT,SPECIAL 1
10-5 7933383020 SPRING,REEL 1
10-6 7873383020 REEL 1
10-7 7893383020 CAP,BODY 1
10-8 7883383020 EYELET 2
10-10 99201120011 WASHER,12 1
10-30 81320000200 WRENCH,HEX,4 1
10-31 8262000080 SPANNER,COMBI,17X19 1

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Page 15
TBC-280
DECALS • FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
11-1 9060736120 DECAL,TBC-280 1
11-2 9290736120 DECAL,TBC-280 1
11-4 9233738F20 DECAL,LEVEL 1
11-10 9193782020 DECAL,CAUTION A 1
11-26 92337400200 DECAL,LEVEL 1