Tanaka TBC-300SDH Setup guide

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Model Number:
TBC-300SDH
GRASS TRIMMER/BRUSHCUTTER
P/N 28579
Rev 001
Date 08-01-00
Supplier T o The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW, Ste “B” • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[email protected]www.tanaka-usa.com

PRODUCT INFORMATION
PRODUCT INFORMATION
All data and specifications are subject to change without notice
For more information, contact:
ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone] • E-mail: [email protected]
29cc, 1.6 hp engine features twopistonringsandastressrelieved,chrome plated cylinder
for long engine life.
Split Dual Handles help reduce fatigue and provides more control during long periods of
use.
Heavy-duty anti-vibration system includes padded front handles and heavy-duty
rubber mount between the engine and shaft.
Two Cutting Options Standard 5”Semi-Automatic headand 9”- 80 sawblade provide
the versitility to go from grass trimming to small sapling cutting quickly and easily.
1 / 2 / 5 Warranty Coverage provides One-Year coverage for professionals, Two-
Year Coverage for Homeowners, and Five Years on the Electronic Ignition Module.
Dual Handle Trimmer / Brush Cutter
TBC-300SDH
Features / Benefits
Specifications
Engine Displacement cc (cu. in.) 29 (1.8)
Power (h.p.) 1.6
Cylinder Chrome Plated, Stress Relieved
Carburetion Walbro Diaphragm with Primer
Ignition System Transistorized Electronic
Fuel Tank Capacity / fl. oz. (cc) 28.7 (850)
Anti-Vibration Engine Mount & Handle
Clutch System Heavy-Duty Centrifugal
Shaft Support 5 Shaft Bearings
Drive System 7mm Solid Steel Shaft
Standard Cutting Head 5" Semi-Automatic Feed (.095" Line)
Standard Cutting Blade 9" - 80 Tooth Saw Blade
Dry Weight / lbs. (kg) w/head 14.2 (6.5)
Optional Accessories:
ORDER # DESCRIPTION
746251 BRAIN®Auto feed head (TH-95)
746751 BRAIN®Auto feed head (TH-97)
746280 Aluminum fixed line head
746290 Aluminum manual feed head
746353 6” semi-auto head
746191 Single shoulder strap
746291 Deluxe shoulder harness
TMC-200 Cultivator attachment
Varies Copolymer Nylon Cutting line
Varies Perfect Mix 2-Cycle Engine Oil

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PARTS INFORMATION
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Page 1
TBC-300SDH
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
17

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PARTS INFORMATION
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Page 2
TBC-300SDH
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570097A900 CAP,SPARK PLUG,ASS'Y 1
1-2 01802233200 PLUG,SPARK 1
1-6 0010128090 SET,CYLINDER 1
1-7 99414050161 SCREW,5X16/S 4
1-9 0170128020 GASKET,CYLINDER 1 Includes cylinder gasket
1-11 0410170020 RING,PISTON 2
1-12 0300128090 SET,PISTON 1 Includes rings, and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460165A81 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-19 33000200210 SHIM,12.2X19X.10 V *Shims are "as needed" to obtain
1-19 33000200220 SHIM,12.2X19X.15 V correct side clearance
1-19 33000200230 SHIM,12.2X19X.20 V
1-19 33000200240 SHIM,12.2X19X.30 V
1-21 99101080011 NUT,8 1
1-22 79801630200 PULLEY,STARTER 1
1-26 35910112203 WASHER,CLUTCH B 1
1-31 0720128091 CRANKCASE ASSY 1 *Crankcase assy includes bearings, seals
1-32 99966122240 SEAL,OIL,#12227 2 and gaskets.
1-33 99961600100 BEARING,BALL,#6001 2
1-34 0900060120 GASKET,CRANKCASE 1
1-36 99414050251 SCREW,5X25 4
1-40 1910129G90 ASSY,LEAD WIRE 1
1-42 1672052190 COIL,IGNITION 1
1-46 99416050201 SCREW,5X20/WS 2
1-47 56020517200 CAP,RUBBER 1
1-48 26420516200 LEAD,HIGH TENSION 1
1-51 1552050980 ROTOR,MAGNETO 1
1-52 99200080011 WASHER,8 1
1-54 99101080011 NUT,8 1

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Page 3
TBC-300SDH
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
RECOIL STARTER SEE FIG 3
CARBURETOR SEE FIG 4

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Page 4
TBC-300SDH
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-1 20201003201 GROMMET,SECONDARY CORD 1
2-6 7380097A21 PROTECTOR,MUFFLER 1
2-7 99415040222 SCREW,PS,4X22 2
2-8 99072045164 SCREW,TAPPING,4.5X16 2
2-16 99053060503 SCREW,HEX,6X50 2
2-18 99201060011 WASHER,6 2
2-19 7040097A91 SET,MUFFLER 1
2-20 75104200201 GASKET,MUFFLER 1
2-21 7320631A200 ARRESTER,SPARK 1
2-22 7340099K90 PIPE,EXHAUST 1
2-24 99434040081 SCREW,4X8/S 2
2-26 1330097A21 SHIELD,HEAT 1
2-27 7370165A201 GASKET,MUFFLER 1
2-31 35902103200 WASHER,CLUTCH,B 2
2-32 29001620800 SHOE,CLUTCH 2
2-33 3420630B200 SPRING,CLUTCH 1
2-34 3480602R200 WASHER,CLUTCH A 2
2-35 3570075T200 BOLT,STEP 2
2-36 99416050162 SCREW,5X16/WS 3
2-38 99205080030 WASHER,8 2
2-41 4030097A21 GASKET,INLET MANIFOLD 1
2-42 4040097A90 SET,CARB INSULATOR 1
2-45 99416050241 SCREW 5x24WS 2
2-46 4020602K21 GASKET,CARBURETOR 1
2-47 4550129A90 SET,CARBURETOR 1
2-51 4360162V20 BASE,CLEANER 1
2-53 5280097A21 LEVER,CHOKE 1
2-54 99967008012 O-RING,S-8 1
2-55 4700602N200 COLLAR,CLEANER 1
2-56 4230637C800 BODY,CLEANER 1
2-57 4460637C200 ELEMENT,CLEANER 1
2-60 99210050012 WASHER,S,5 2
2-61 99011050602 SCREW,5X60 2
2-62 4520165V90 COVER,CLEANER ASS'Y 1
2-63 3800637C200 BOLT,CLEANER COVER 1
2-64 99200050011 WASHER,SMALL,5 2

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Page 5
TBC-300SDH
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-76 44225143800 PUMP,PRIMING ASS'Y 1
2-78 70002504080 PIPE,FUEL,2.5X4X80 2
2-79 53432710200 GROMMET,FUEL PIPE 1
2-86 2230162V900 PIPE,FUEL,ASS'Y 1
2-87 68000731201 CLIP 6.3 1
2-89 6750404280 FILTER,FUEL 1
2-91 5910129420 TANK,FUEL 1
2-92 5950656B90 CAP,FUEL BLACK,NON VENT 1
2-96 65500940201 CUSHION,FUEL TANK 4
2-97 6530097A20 TANK BRACKET 1
2-98 99415040222 SCREW,PS,4X22 4
2-121 5640660191 AIR VENT VALVE PIPE 1
2-122 5650660121 AIR VENT PIPE 1
2-123 6463252L90 AIR VENT VALVE ASS'Y 1
2-124 68000206200 CLIP 5.5 1
2-125 5610007020 AIR VENT RUBBER CAP 1

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Page 6
TBC-300SDH
RECOIL STARTER • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-0 7620094090 STARTER,RECOIL ASS’Y 1
3-2 78500940200 HANDLE,STARTER 2
3-3 77200940801 BODY,STARTER 1
3-4 78000940200 SPRING,RECOIL 1
3-5 78300940200 ROPE,STARTER 1
3-6 77400940200 REEL,STARTER ROPE 1 Prior to S/N V218191
3-6 7740163021 REEL,STARTER ROPE 1 S/N V218191 and after
3-7 7880163021 PAWL,STARTER 1
3-8 80105015200 WASHER,STARTER PULLEY 1
3-10 8370501521 PLATE,FRICTION 1
3-11 82205015200 SHIM,STARTER PULLEY 1 Prior to S/N V218191
3-11 8220423020 SHIM,STARTER PULLEY 1 S/N V218191 and after
3-12 8390423020 BOLT,SET 1

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Page 7
TBC-300SDH
CARBURETOR • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-0 4550129A90 CARBURETOR 1
4-1 51425100200 SCREW,THROTTLE SET 2
4-4 54425164200 STAY,ADJUST,CABLE 1 * Contained in Carb Repair Kit
4-5 53925120200 SWIVEL 1 P/N 650-25124-900 (Not available individually)
4-7 48925100200 RING,STOP 1
4-10 55025100200 O-RING 1
4-11 599200AW42 JET,MAIN,#42 1
4-12 ~ ~ ~ *GASKET,PUMP 1
4-13 ~ ~ ~ *DIAPHRAGM,PUMP 1
4-16 ~ ~ ~ *SCREEN,INLET 1
4-17 5752514780 BODY,PUMP ASS’Y 1
4-18 ~ ~ ~ *GASKET,DIAPHRAGM 1
4-19 ~ ~ ~ *DIAPHRAGM,METERING 1
4-20 47625004200 COVER,DIAPHRAGM 1
4-21 54825101200 SCREW,SET 4
4-22 61425137200 ADJUSTER,CABLE 1
4-23 99101060013 NUT,6 1
4-24 4310634C200 GASKET,CLEANER 1
4-41 5492516520 WASHER,THRUST 1

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Page 8
TBC-300SDH
FAN CASE & CLUTCH DRUM • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-1 2890098080 DRUM,CLUTCH 1
5-3 99350012002 RING,STOP,C-12 EX 1
5-5 5990098021 CUSHION,RUBBER 1
5-6 99051050163 BOLT,HEX,5X16 1
5-8 99461050254 BOLT,HEXHOLE,5X25S 1
5-11 11201280812 SET,FAN CASE 1 *Includes Bearing
5-15 3600129020 HOLDER,PIPE 26 DIA 1
5-26 99201050061 WASHER,5 1 S/N T252658 and after
5-27 3243735020 WASHER,GEAR CASE 1 S/N T252658 and after
5-28 3610099020 FITTING,METAL 1 S/N T252658 and after