Tanaka THT-210 Setup guide

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Model Number:
THT-2100
HEDGETRIMMER
P/N 27123
Rev 002
Date 9-17-08
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
THT-2100
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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Page 2
THT-2100
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570650091 CAP,SPARK PLUG ASS'Y 1
1-2 01804075200 PLUG,SPARK 1
1-3 0010650090 SET,CYLINDER 1 Includes cylinder gasket
1-4 99416050201 SCREW,5X20/WS 2
1-7 0170650020 GASKET, CYLINDER 1
1-8 04100601210 RING,PISTON 1
1-9 0300650090 SET,PISTON 1 Includes rings, and circlips
1-10 03706500200 PIN,PISTON 1
1-11 03901620200 CIRCLIP,PISTON PIN 2
1-12 04606500801 CRANKSHAFT 1
1-13 99962081225 BEARING,NEEDLE,F-810 1
1-21 0720650090 CRANKCASE ASS'Y 1 Crankcase assy includes bearings, seals
1-22 09006500200 GASKET,CRANKCASE 1 and gasket.
1-23 99966122206 SEAL,OIL,#TC12227 2
1-24 99961600100 BEARING,BALL,#6001 2
1-25 33000200210 SHIM,12.2X19X.10 V Shims are "as needed" to obtain
1-25 33000200220 SHIM,12.2X19X.15 V correct side clearance
1-25 33000200230 SHIM,12.2X19X.20 V
1-25 33000200240 SHIM,12.2X19X.30 V
1-26 59900601200 CUSHION 1
1-27 1672153280 COIL,IGNITION 1
1-28 99416040226 SCREW,WS,4X22 2
1-30 99414050301 SCREW,5X30/S 3
1-31 1552152380 ROTOR, MAGNETO 1
1-32 99201080011 WASHER,8 1
1-33 99210080012 WASHER,S,8 1
1-34 99101080011 NUT,8 1
1-35 10002100200 BOLT,STUD,6X22 2
1-36 25006500200 TUBE,INSULATOR 1
1-37 1780650080 CORD,STOP COMPLETE 1

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Page 3
THT-2100
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
CARBURETOR
SEEFIG-3
Recoil Starter Assy
Use#762.06500.90
Includesitems#11-#19

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Page 4
THT-2100
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-3 7380650020 PROTECTOR,MUFFLER 1
2-4 73706500200 GASKET,MUFFLER 1
2-5 13306500200 SHIELD,HEAT 1
2-6 7040651C90 MUFFLER,SET 1
2-7 99201050011 WASHER,5 2
2-8 99051050503 BOLT,HEX,5X50 2
2-11 1120650080 CASE,FAN 1
2-12 78006097200 SPRING,RECOIL 1
2-13 77406097200 PULLEY,STARTER 1
2-15 8390201020 SCREW,SET 1
2-16 79806500900 PULLEY,STARTER,ASS'Y 1
2-17 2030604A202 GROMMET 1
2-18 78306097200 ROPE,STARTER 1
2-19 78506410200 HANDLE,STARTER 1
2-20 99415040162 SCREW,PS,4X16 3
2-21 75106500200 GASKET,MUFFLER 1
2-22 7210650090 PIPE,TAIL 1
2-24 99434040081 SCREW,4X8/S 2
2-25 40306500200 GASKET,INTAKE 1
2-26 4040650090 SET,CARB INSULATOR 1 Includes carburetor gasket
2-27 99416050252 SCREW,5X25WS 2
2-30 40206500200 GASKET,CARBURETOR 1
2-33 99967015000 O-RING,P15 1
2-35 4230650081 BODY,CLEANER 1
2-36 47006500200 COLLAR 2
2-37 5280650T20 LEVER,CHOKE 1
2-38 99204080030 WASHER,8 1
2-39 47601700200 BOARD,BLOW OVER CHECK 1
2-40 99210050012 WASHER,S,5 2
2-41 99011050602 SCREW,5X60 2
2-43 4460650020 ELEMENT,CLEANER 1
2-44 4520650091 COVER, CLEANER W/BOLT 1
2-45 3800637C200 BOLT,CLEANER COVER 1
2-47 2770634F900 CLUTCH,ASS'Y 1

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Page 5
THT-2100
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-50 2230650090 PIPE,FUEL,ASS'Y 1
2-51 68000731201 CLIP 6.3 1
2-52 6750404280 FILTER,FUEL 1
2-53 5910650000 TANK.FUEL 1 Before S/N T245720
2-53 5910661321 TANK.FUEL S/N T245721 to U244200
2-53 5910651A21 TANK,FUEL 1 S/N U244201 and after
2-54 5950650A90 TANK CAP 1 Before S/N T245720
2-54 5950656B90 CAP,FUEL BLACK,NON VENT 1 S/N T245271 and after
2-55 65900801200 COLLAR 2
2-58 99463050185 BOLT,HEX5X18PS 2
2-61 99072045164 SCREW,TAPPING,4.5X16 1
2-62 99425040128 BOLT,PS,4X12 2
2-65 79006097200 SPRING,STARTER PAWL 1
2-66 7880650020 PAWL,STARTER 1
2-70 44225143800 PUMP,PRIMING ASS'Y 1 S/N U244201 and after
2-77 70002504080 PIPE,FUEL,2.5X4X80 1 S/N U244201 and after
2-78 7000250406 PIPE,FUEL,2.5X4X65 1 S/N U244201 and after
2-79 53432710200 GROMMET,FUEL PIPE 1 S/N U244201 and after
2-121 56400661190 VENT,AIR ASS'Y 1
2-122 5650441020 PIPE,AIR VENT 1
2-123 5640098190 AIR VENT VALVE ASSY 1

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Page 6
THT-2100
CARBURETOR • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-0 4550650090 CARBURETOR,SET 1 Before S/N U244200
3-0 4550651A90 CARBURETOR 1 S/N U244201 and after
3-1 54825140200 SCREW,THROTTLE SET 1
3-5 53925120200 SWIVEL 1 * Contained in Carb Repair Kit
3-7 48925100200 RING,STOP 1 P/N 650-25124-900 (Not available individually)
3-10 55025100200 O-RING 1
3-11 5992000W35 JET,MAIN,#35 1 Before S/N U244200
3-11 599200BW34 JET,MAIN,LONG,#34.5 1 S/N U244201 and after
3-13 ~ ~ ~ *GASKET,PUMP 1
3-14 ~ ~ ~ *DIAPHRAGM,PUMP 1
3-17 ~ ~ ~ *SCREEN,INLET 1
3-18 5752518280 BODY,PUMP 1 Before S/N U244200
3-18 5752514780 BODY,PUMP ASS'Y 1 S/N U244201 and after
3-19 ~ ~ ~ *GASKET,DIAPHRAGM 1 Before S/N U244200
3-19 ~ ~ ~ *GASKET,DIAPHRAGM 1 S/N U244201 and after
3-20 ~ ~ ~ *DIAPHRAGM,METERING 1
3-21 47625004200 COVER,DIAPHRAGM 1
3-22 54825101200 SCREW,SET 4
Asmallretainer(560-02170-
20), has been added to this
modelafterserial # A099801
to prevent the barrel end of the
throttlewirefrom coming
detachedfromthe carburetor.

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Page 7
THT-2100
GEAR CASE, CUTTER BLADES • FIGURE 4
sn A302051 and after

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Page 8
THT-2100
GEAR CASE, CUTTER BLADES • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 3003317A80 CASE,GEAR 1
4-2 99350015002 RING,STOP,C-15 EX 1
4-3 99961600200 BEARING,BALL,#6002 1
4-4 99961600202 BEARING,BALL,#6002Z 1
4-5 2883318080 DRUM,CLUTCH 1
4-6 30533160200 SHAFT,GEAR 1
4-7 07533160200 PLATE,GUIDE 1
4-8 1013316022 ROD,CAM 2
4-9 3073318020 GEAR,2 1
4-10 30333160200 GASKET,GEARCASE 1
4-11 6303316020 COVER,GEAR CASE 1
4-12 1223316021 GUIDE,CUTTER 625MM 1 ~A302050
4-12 1223317820 GUIDE,CUTTER 1 A302051~
4-13 1363316020 PLATE,PROTECTION 1 S278771~
4-14 99052060165 BOLT,HEX,6X16 2 ~A302050
4-14 99052060255 BOLT,HEX FLUSH,6X25 2 A302051~
4-15 CB-21A BLADE,CUTTER,THT-210/2100 2
4-16 08533160200 SEAL,GREASE A 2
4-17 12933202201 WASHER,7 4
4-18 1243320221 BOLT,CUTTER FIXING,A 4 ~A302050
4-18 1243228720 BOLT,FIXING,A,M6 4 A302051~
4-19 1233317A20 NUT,CUTTER FIXING 4 Y004401 thru A302050
4-19 40927 NUT,FLANGE,6 3 A302051~
4-21 99461040104 BOLT,HEX,4X10,S 8 ~A302050
4-21 99461040124 BOLT,HEX,4X12,S 6 A302051~
4-22 30032250801 FITTING,GREASE 2
4-23 99051060143 BOLT,HEX,6X14 2
4-30 4623329520 PLATE,SUPPORT 1 A302051~
4-31 8713260020 WASHER SPECIAL A 1 A302051~
4-32 99187060001 NUT 3 A302051~
4-60 3013316021 GEAR CASE B 1 A302051~
4-67 19805015800 CLAMP,CORD 1
4-69 13833160200 COVER,CUTTER,22" 1 ~S278770
4-69 1383316820 COVER,CUTTER,22" 1 S278771~
4-71 99210060012 WASHER,S,6 2
4-72 99440060011 NUT,SPRING 6 2
4-81 99201060011 WASHER,6 3 S278771~
4-82 99461040104 BOLT,HEX,4X10,S 2 A302051~

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Page 9
THT-2100
HANDLE, THROTTLE LEVER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-26 1703317A80 SWITCH,STOP 1
5-27 2581165020 BUTTON,STOP 1
5-28 99011030101 SCREW,3X10 1
5-29 2303315020 LEVER,THROTTLE 1
5-30 23133150200 LEVER,SAFETY 1
5-31 23233150200 SPRING,THROTTLE LEVER 1
5-35 7653212020 CAP 1
5-36 99311040182 SCREW,TAPPING 4x18 7
5-47 8850651C80 WIRE,THROTTLE 1
5-48 9253253020 DECAL,STOP BUTTON 1
5-50 99414050451 SCREW,5X45/S 1
5-51 99178050010 NUT,LOCK 5 1
5-53 99414060181 SCREW,6X18/S 1
5-55 99200050011 WASHER,SMALL,5 1
5-61 2103316021 HANDLE 1
5-64 99210050062 WASHER,S,5 2
5-63 3683205720 WASHER,5 2
5-65 99051050403 BOLT,HEX,5 X 40 2
5-73 1640701400 TUBE, PROTECTION 140L 1
5-82 65900801200 COLLAR 2
5-83 05033150010 HANDLE ASS'Y 1 Includes both left and right handles