Tanaka TBC-225 Setup guide

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Model Number:
TBC-225
GRASS TRIMMER
P/N 39721
Rev 000
Date 11-06-08
Nikko Tanaka Engineering U.S.A., Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBC-225
CYLINDER, PISTON, CRANKSHAFT, IGNITION •FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570157090 CAP,SPARK PLUG,ASSEMBLY 1
1-2 0181166021 PLUG,SPARK 1
1-6 0010713091 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 2
1-9 01700980200 GASKET,CYLINDER 1
1-11 04100601210 RING,PISTON 1
1-12 0300007090 PISTON SET 1 Includes piston rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 1
1-14 03706500200 PIN,PISTON 1
1-16 0460713081CRANKSHAFT 1 ~B001000
1-16 0460713580CRANKSHAFT 1 B001001~
1-17 99962081277 BEARING,NEEDLE,HK0810B 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1 ~B001000
1-40 1782054620 CORD B 1
1-46 99463040154 BOLT,HEX,4X15,PS 2
1-50 1672054691 COIL,IGNITION 1
1-56 56020517200 CAP,RUBBER 1
1-58 1780136M800 CORD,STOP 2

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Page 2
TBC-225
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-22 7980304520 PULLEY,STARTER 1
2-31 0720712092 CRANKCASE ASSY 1 Includes gasket, seals and bearings
2-32 99966122240 SEAL,OIL,#12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900641020 GASKET,CRANKCASE 1
2-36 99461050184 BOLT,HEX,5X18,S 3
2-51 1552055080 ROTOR,MAGNETO 1 ~B001000
2-51 1552055081 ROTOR,MAGNETO 1 B001001~
2-52 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
TBC-225
FUEL SYSTEM • FIGURE 3

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Page 4
TBC-225
FUEL SYSTEM •FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-40 4030631A20 GASKET,INLET MANIFOLD 1
3-41 4040099F90 SET,CARB INSULATOR 1 Includes gasket
3-42 4020602K21 GASKET,CARBURETOR 1
3-47 99464050224 BOLT,HEX,5X22,WS 2
3-49 99967015000 O-RING,P15 1
3-55 99416050601 SCREW,5x60WS 2
3-58 5600712020 SWIVEL CAP 1
3-59 2230700090 FUEL PIPE ASSY 1
3-60 68000731201 CLIP 6.3 1
3-61 6750404280 FILTER,FUEL 1
3-62 5910712021 TANK,FUEL 1 Before S/N ~D067000
3-62 5910717F20 TANK,FUEL,EVAPO 1 After S/N D067001~
3-63 5950300290 CAP,TANK (BLACK/RED) 1
3-64 65900801200 COLLAR 3
3-65 4550713990 CARBURETOR SET 1 Includes gasket
3-67 99463050164 BOLT,HEX,5X16,PS 2
3-68 99465050205 SCREW,5x20,WS 1
3-78 7000300508 PIPE,FUEL,3X5X85 1
3-79 53432710200 GROMMET,FUEL PIPE 1

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Page 5
TBC-225
MUFFLER, CLUTCH & COVER • FIGURE 4

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Page 6
TBC-225
MUFFLER, CLUTCH & COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 7380716220 COVER,MUFFLER 1
4-2 99415040151 SCREW,4X15PS 1
4-4 99073045124 SCREW,TAPPING,4.5X12 1
4-5 99051050503 BOLT,HEX,5X50 2
4-6 99201050061 WASHER,5 2
4-7 7040713990 MUFFLER SET 1 Includes gasket
4-16 7370700020 GASKET,MUFFLER 1
4-17 1330654020 SHIELD,HEAT 1
4-24 99463040154 BOLT,HEX,4X15,PS 4
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 2900641080 SHOE,CLUTCH 2
4-33 3420641020 SPRING,CLUTCH 1
4-34 3480654020 PLATE,CLUTCH 2
4-35 35700601200 BOLT,STEP,CLUTCH 2
4-36 99464050184 BOLT,HEX,5X18,WS 2
4-38 99205080030 WASHER,8 2
4-45 99464050304 BOLT,HEX,5X30,WS 1
4-63 19805015800 CLAMP,CORD 1
4-77 75104200201 GASKET,MUFFLER 2
4-78 7340099K90 PIPE,EXHAUST 1
4-79 99434040081 SCREW,4X8/S 2
4-80 7320099F90 SET,SPARK ARRESTER 1

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Page 7
TBC-225
STARTER •FIGURE 5
Considerorderingthe
748744, S-Start Kit if you
arereplacingthestarter
assy.Itdecreasesthepull-
effortby60%.Theyare
dependableandeasyto
install.
748744
ITEM PART NUMBER DESCRIPTION QTY COMMENTS tiKtratS-SlanoitpO00021706571Y'SSARETRATS09540302670-5 1RETRATS,YDOB08540302771-5 1RETRATS,YELLUP02540304772-5 1LIOCER,GNIRPS02540309773-5 1GNIWS,MRA02540307774-5 1TES,WERCS02540309385-5 1YELLUP,YATS02540301776-5 1RETRATS,EPOR02540303877-5 1RETRATS,ELDNAH02540305878-5
5-9
5-24 3153334020
99463040154 NUT, SPECIAL 5MM HEX, HOLE BOLT 4X15/PS 1
4NOT INCLUDED WITH ASSEMBLY
24
9
1

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Page 8
TBC-225
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 41000025900 CLEANER,AIR ASS'Y 1
6-1 42400025200 CAP,AIR CLEANER 1
6-2 44600025200 ELEMENT,CLEANER 1
6-3 47000025200 COLLAR 2
6-4 42300025800 BODY,CLEANER,AIR 1
AIR CLEANER • FIGURE 5

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Page 9
TBC-225
CARBURETOR •FIGURE 7
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-0 4550713990 CARBURETOR SET1
7-2 5752515380 BODY,PUMP 1
7-3 4422515180 PUMP,PRIMING 1
7-4 4762515120 COVER,DIAPHRAGM 1
7-5 44725108200 BULB,PRIMING 1
7-6 ~ ~ ~ METERING DIAPHRAGM ~ Contained in Carb Repair Kit
7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 P/N 650-25140-900
7-8 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)
7-9 ~ ~ ~ GASKET,PUMP 1
7-10 5992000W38 JET,MAIN #381
7-11 55025100200 O-RING 1
7-12 48925100200 RING,STOP 1
7-13 53925120200 SWIVEL 1
7-15 54825140200 SCREW,THROTTLE SET 2
7-20 5482515120 SCREW,SET 4
7-20157825007200 SCREEN,INLET 1
14
1
7-14 48825145800 VALVE, THROTTLE
1Includes gasket

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Page 10
TBC-225
FAN CASE & CLUTCH DRUM • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 2890712K80 DRUM,CLUTCH 1
8-3 99350012002 RING,STOP,C-12 EX 1
8-6 99074045164 SCREW,TAPPING 4.5x16 1
8-8 99464050304 BOLT,HEX,5X30,WS 2
8-11 1120716480 FAN CASE 1 Includes bearing
8-15 99191050001 NUT,5 2
8-31 2490712K20 SPACER 1
This item is no longer sold as
assembly. Order individual p arts.

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Page 11
TBC-225
DRIVE SHAFT & FRONT HANDLE • FIGURE 9

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Page 12
TBC-225
DRIVE SHAFT & FRONT HANDLE • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 3433836020 SHAFT,DRIVE 1
9-2 3413836081 PIPE,DRIVE SHAFT 1
9-3 3473836090 BUSHING 5
9-4 99101050041 NUT,5 3
9-5 5003845120 HANDLE,FRONT 1
9-7 99416050302 SCREW,5x30,WS 3
9-9 8853845191 THROTTLE WIRE SET 1
9-25 8703845190 LEVER,THROTTLE ASSY 1
9-41 8803845120 LEVER,THROTTLE 1
9-42 8323845120 SPRING,RETURN 1
9-43 1623845120 BUTTON,STOP 1
9-44 9253845120 DECAL,STOP SWITCH 1
9-45 1563845180 SWITCH,STOP 1
9-46 99011050301 SCREW,5X30 3
9-47 99101050011 NUT,5 3
9-48 1640701701 TUBE,PROTECTION,7x170 1
9-49 5093845320 GRIP,SHAFT 1

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Page 13
TBC-225
GEAR CASE & SAFETY GUARD • FIGURE 10

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Page 14
TBC-225
GEAR CASE & SAFETY GUARD • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-0 4413782090 SAFETY GUARD KIT 1
10-1 3003847690 GEAR CASE ASSY 1
10-2 99461050254 BOLT,HEX HOLE,5X25S 1
10-4 99351024002 RING,STOP,C-24,IN 1
10-5 99350009002 RING,STOP,C9 1
10-6 99961609002 BEARING,BALL,#609Z 1
10-9 3003836021 CASE,GEAR 1
10-11 99416050121 SCREW,5X12/PS 2
10-12 3163815020 BOLT,FITTING,M8 1
10-13 99961626000 BEARING,BALL,#626 1
10-15 3043836020 SHAFT,GEAR 1
10-16 99961600003 BEARING,BALL,#6000D 1
10-17 99351026002 RING,STOP,IN,C-26 1
10-18 3103836020 HOLDER,CUTTER 1
10-26 99053060203 BOLT,HEX,6X20 2
10-27 99210060062 WASHER,S,6 2
10-28 4423741720 BRACKET,SAFETY GUARD 2
10-32 7973782020 LIMITER,LINE 1
10-34 99101040011 NUT,4 2
10-35 3013836000 SET,GEAR & PINION 1
10-36 99201040011 WASHER,4 2
10-38 99414040121 SCREW,4X12/S 2
10-45 3033836020 COVER,GEAR CASE 1

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Page 15
TBC-225
CUTTING HEAD & TOOLS • FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
11-0 746851 HEAD,SEMI-AUTO,4" STRAIGHT SHAFT 1
11-1 7863819520 CUTTING BODY 1
11-2 3563819520 SPECIAL NUT,LH 1
11-3 7873819520 REEL 1
11-4 7933819520 SPRING 1
11-5 4023819500 CAP-SLIDER SET 1
11-6 7883819520 EYELET 2
11-7 746560 TRIMMER LINE,.095 1
11-8 4033819520 DISK 1
11-9 99414050141 SCREW 1
11-10 4023819580 SLIDER 1
11-30 8132901460 WRENCH,HEX 14 1
11-31 829290052H SPANNER,COMBI 13x19 1

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Page 16
TBC-225
DECALS • FIGURE 12
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12-1 9060716220 DECAL,TBC-225C 1
12-2 9290716420 DECAL,TBC-225 1
12-4 9233738F20 DECAL,LEVEL 1
12-10 9193782020 DECAL,CAUTION A 1
12-26 9233844720 DECAL,LEVEL 1

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Page 1
748503
BLADE KIT
18
WARNING! Read the owners
manual and follow all warnings and
safety instructions. Failure to do so
can result in serious injury to the
operator and/or bystanders. Never
attempt to mount a steel blade to a
machine that is not specifically de-
signed for that purpose. Never at-
tempt to mount a steel blade with-
out using all components of the
blade attachment kit, including
shoulderstrapandbarriersafetybar.
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4 3113844020 CAP,CUTTER HOLDER 1 Kit used on TBC-225, 230, 245PF, 2500,
5 99201060061 WASHER,6 4 TBC-225S, TBC-255PF
6 99101060041 NUT,6 2
7 5063730020 BRACKET,HANDLE,A 1
8 5203727720 BARRIER BAR 24MM 1
9 99053060403 BOLT,HEX,6X40 2
10 4423369921 BRACKET,SAFETY GUARD 1
11 44437609200 SPACER,BRACKET 2
12 4413738020 GUARD,SAFETY 1
13 4453738020 HOLDER,GUARD 1
14 3133754720 NUT,FIXING L.H. 8X1.25 1
15 3273718090 PIN,COTTER 2X20 (10 PACK) 1
16 30060 KIT,BLADE GUARD 1
18 746191 STRAP,SHOULDER,PSS-175 1 Includes mounting bracket/hardware

S･START KIT Order Number
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501 748733
B --- TBC230/230B/230D 748744
C --- TBC290/290D/340/340D 748732

S-Start Parts Information
REF. PART Q'TY
NUMBER NUMBER ABC
756-07075-00 S･START KIT (TBC2501) 1
756-07120-00 S･START KIT (TBC230) 1
756-07027-00 S･START KIT (TBC290) 1
000 762-07075-90 RECOIL STARTER BODY ASS'Y 1
000 762-07085-90 RECOIL STARTER BODY ASS'Y 1
000 762-07027-90 RECOIL STARTER BODY ASS'Y 1
001 785-07085-20 STARTER HANDLE 1 1 1
002 772-07085-80 RECOIL STARTER BODY COMP, 1 1 1
003 783-07085-20 RECOIL ROPE 1 1 1
004 780-07085-20 RECOIL SPRING 1 1 1
005 786-07085-20 SPRING PLATE 1 1 1
006,1 778-07027-90 RECOIL SPRING CASE ASS'Y 1 1
006,1 778-07085-90 RECOIL SPRING CASE ASS'Y 1
006,1 778-07075-90 RECOIL SPRING CASE ASS'Y 1
006 778-07085-91 SORING CASE ASS'Y 1 1
007 328-07085-20 STARTER BUSH 1 1 1
008,1 774-07075-20 STARTER PULLEY 1
008,1 774-07085-20 STARTER PULLEY 1
008,1 774-07027-20 STARTER PULLEY 1
008 774-07085-21 STARTER PULLEY 1
009 182-07085-20 SPECIAL WASHER 5.2X15 1 1 1
010 990-72050-144 TAPPING SCREW 5X14 1 1 1
011 991-01080-011 HEX. NUT 8 1
012 994-64040-185 HEX. HOLE BOLT 4X18WS 4
013 806-07027-20 STARTER BASE 1
014 806-07070-20 STARTER BASE 1
015 806-07120-20 STARTER BASE 1
016 990-73045-144 TAPPING SCREW 4.5X14 3 3 3
017 994-64040-125 HEX. HOLE BOLT 4X12WS 4
020 798-07085-90 STARTER PULLEY ASS'Y 1 1 1
021 991-91050-001 SQUARE NUT 5 1
022 915-07078-20 STARTER MARK (S･START) 1 1 1
060 314-07070-20 SPECIAL BOLT 1
DESCRIPTION