Tanaka TBC-225 Setup guide

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Model Number:
TBC-225
GRASS TRIMMER
P/N 39721
Rev 000
Date 11-06-08
Nikko Tanaka Engineering U.S.A., Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBC-225
CYLINDER, PISTON, CRANKSHAFT, IGNITION •FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570157090 CAP,SPARK PLUG,ASSEMBLY 1
1-2 0181166021 PLUG,SPARK 1
1-6 0010713091 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 2
1-9 01700980200 GASKET,CYLINDER 1
1-11 04100601210 RING,PISTON 1
1-12 0300007090 PISTON SET 1 Includes piston rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 1
1-14 03706500200 PIN,PISTON 1
1-16 0460713081CRANKSHAFT 1 ~B001000
1-16 0460713580CRANKSHAFT 1 B001001~
1-17 99962081277 BEARING,NEEDLE,HK0810B 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1 ~B001000
1-40 1782054620 CORD B 1
1-46 99463040154 BOLT,HEX,4X15,PS 2
1-50 1672054691 COIL,IGNITION 1
1-56 56020517200 CAP,RUBBER 1
1-58 1780136M800 CORD,STOP 2

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Page 2
TBC-225
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200210 SHIM,12.2X19X.10 1
2-19 33000200220 SHIM,12.2X19X.15 1
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-22 7980304520 PULLEY,STARTER 1
2-31 0720712092 CRANKCASE ASSY 1 Includes gasket, seals and bearings
2-32 99966122240 SEAL,OIL,#12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900641020 GASKET,CRANKCASE 1
2-36 99461050184 BOLT,HEX,5X18,S 3
2-51 1552055080 ROTOR,MAGNETO 1 ~B001000
2-51 1552055081 ROTOR,MAGNETO 1 B001001~
2-52 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
TBC-225
FUEL SYSTEM • FIGURE 3

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Page 4
TBC-225
FUEL SYSTEM •FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-40 4030631A20 GASKET,INLET MANIFOLD 1
3-41 4040099F90 SET,CARB INSULATOR 1 Includes gasket
3-42 4020602K21 GASKET,CARBURETOR 1
3-47 99464050224 BOLT,HEX,5X22,WS 2
3-49 99967015000 O-RING,P15 1
3-55 99416050601 SCREW,5x60WS 2
3-58 5600712020 SWIVEL CAP 1
3-59 2230700090 FUEL PIPE ASSY 1
3-60 68000731201 CLIP 6.3 1
3-61 6750404280 FILTER,FUEL 1
3-62 5910712021 TANK,FUEL 1 Before S/N ~D067000
3-62 5910717F20 TANK,FUEL,EVAPO 1 After S/N D067001~
3-63 5950300290 CAP,TANK (BLACK/RED) 1
3-64 65900801200 COLLAR 3
3-65 4550713990 CARBURETOR SET 1 Includes gasket
3-67 99463050164 BOLT,HEX,5X16,PS 2
3-68 99465050205 SCREW,5x20,WS 1
3-78 7000300508 PIPE,FUEL,3X5X85 1
3-79 53432710200 GROMMET,FUEL PIPE 1

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Page 5
TBC-225
MUFFLER, CLUTCH & COVER • FIGURE 4

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Page 6
TBC-225
MUFFLER, CLUTCH & COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 7380716220 COVER,MUFFLER 1
4-2 99415040151 SCREW,4X15PS 1
4-4 99073045124 SCREW,TAPPING,4.5X12 1
4-5 99051050503 BOLT,HEX,5X50 2
4-6 99201050061 WASHER,5 2
4-7 7040713990 MUFFLER SET 1 Includes gasket
4-16 7370700020 GASKET,MUFFLER 1
4-17 1330654020 SHIELD,HEAT 1
4-24 99463040154 BOLT,HEX,4X15,PS 4
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 2900641080 SHOE,CLUTCH 2
4-33 3420641020 SPRING,CLUTCH 1
4-34 3480654020 PLATE,CLUTCH 2
4-35 35700601200 BOLT,STEP,CLUTCH 2
4-36 99464050184 BOLT,HEX,5X18,WS 2
4-38 99205080030 WASHER,8 2
4-45 99464050304 BOLT,HEX,5X30,WS 1
4-63 19805015800 CLAMP,CORD 1
4-77 75104200201 GASKET,MUFFLER 2
4-78 7340099K90 PIPE,EXHAUST 1
4-79 99434040081 SCREW,4X8/S 2
4-80 7320099F90 SET,SPARK ARRESTER 1

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Page 7
TBC-225
STARTER •FIGURE 5
Considerorderingthe
748744, S-Start Kit if you
arereplacingthestarter
assy.Itdecreasesthepull-
effortby60%.Theyare
dependableandeasyto
install.
748744
ITEM PART NUMBER DESCRIPTION QTY COMMENTS tiKtratS-SlanoitpO00021706571Y'SSARETRATS09540302670-5 1RETRATS,YDOB08540302771-5 1RETRATS,YELLUP02540304772-5 1LIOCER,GNIRPS02540309773-5 1GNIWS,MRA02540307774-5 1TES,WERCS02540309385-5 1YELLUP,YATS02540301776-5 1RETRATS,EPOR02540303877-5 1RETRATS,ELDNAH02540305878-5
5-9
5-24 3153334020
99463040154 NUT, SPECIAL 5MM HEX, HOLE BOLT 4X15/PS 1
4NOT INCLUDED WITH ASSEMBLY
24
9
1

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Page 8
TBC-225
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 41000025900 CLEANER,AIR ASS'Y 1
6-1 42400025200 CAP,AIR CLEANER 1
6-2 44600025200 ELEMENT,CLEANER 1
6-3 47000025200 COLLAR 2
6-4 42300025800 BODY,CLEANER,AIR 1
AIR CLEANER • FIGURE 5

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Page 9
TBC-225
CARBURETOR •FIGURE 7
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-0 4550713990 CARBURETOR SET1
7-2 5752515380 BODY,PUMP 1
7-3 4422515180 PUMP,PRIMING 1
7-4 4762515120 COVER,DIAPHRAGM 1
7-5 44725108200 BULB,PRIMING 1
7-6 ~ ~ ~ METERING DIAPHRAGM ~ Contained in Carb Repair Kit
7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 P/N 650-25140-900
7-8 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)
7-9 ~ ~ ~ GASKET,PUMP 1
7-10 5992000W38 JET,MAIN #381
7-11 55025100200 O-RING 1
7-12 48925100200 RING,STOP 1
7-13 53925120200 SWIVEL 1
7-15 54825140200 SCREW,THROTTLE SET 2
7-20 5482515120 SCREW,SET 4
7-20157825007200 SCREEN,INLET 1
14
1
7-14 48825145800 VALVE, THROTTLE
1Includes gasket