T&C TC36.NG03 User manual

040705-8 TC36.NG03 5056.427.3
TC36
BLACK DIAMOND BURNER KIT
TC36.NG03
PACKAGE CONTENTS:
• BURNER TUBE PART# TC36.5011835
• BURNER TRAY ASSY PART# TC36.9632
• TUMBLED GLASS PART# 5012.01
• BURNER SHIELD PART# TC36.9636
• PANEL, LOWER REAR PART# TC36.9637PBK
• MANIFOLD ASSEMBLY PART# TC36.9631
• PILOT SHIELD PART# TC42.9626PBK
These instructions are supplementary to the Installation and Operating
Instructions supplied with the replace and should be kept together.
Refer to the Installation and Operating Instructions for proper gas supply,
safety requirements and operating instructions.
IMPORTANT: THESE INSTRUCTIONS
ARE TO REMAIN WITH THE
APPLIANCE INSTRUCTIONS
NOTE: MUST BE USED WITH PORCELAIN PANEL SET PART# TC36.PNLPBKB
• HARDWARE PACKAGE PART# TC36.HK03
• MEDIA SPACER, Rear PART# TC36.9634
• MEDIA SPACER, Front PART# TC36.96345
• MEDIA SPACER, Center PART# TC26.9635

2 TC36.NG03 040705-8
REPOSITION MANIFOLD ON
MANIFOLD BRACKET
Fig. # 1
INSTALL MANIFOLD BRACKET
Fig. # 2
INSTALLING BURNER SHIELD
Fig. # 4
BLACK DIAMOND BURNER INSTALLATION
If the control is installed on the left hand side of the unit the
manifold will also need to be repositioned before the manifold
assembly is installed. This is done by removing two retaining
screws, turning the manifold over and re-attaching. See Fig.
#1. The pilot support bracket, installed on the burner tray,
will also have to be positioned on the left hand side of the
burner tray.
1) Attach the manifold bracket to the oor shield in the bottom
of the rebox with one screw as shown in Fig. # 2.
2) Panel clips must be installed on the bottom of both side
panels (notch facing inside), before installing the panels,
and positioned as shown in Fig. # 3 to insure proper
positioning of burner shield.
POSITIONING PANEL CLIPS
Fig. # 3
INSTALLING BURNER SHIELD SPRING NUTS
Fig. # 5

040705-8 TC36.NG03 3
PILOT SHIELD ATTACHMENT
Fig. # 8
REAR MEDIA SPACER
Fig. # 9
FRONT MEDIA SPACER
Fig. # 10
3) Install burner shield by tipping the shield into the rebox,
catching the folded edges in the panel clips.
4) Position spring nuts, included in hardware package, onto
burner shield. (Fig # 5)
5) Attach the burner tray to the burner shield using two screws
at the back of the tray. (Fig. # 6)
6) Attach the pilot (millivolt shown) to the side of the tray.
(Fig # 7)
7) Attach pilot shield to burner tray with two screws. If using
an electronic control system, attach the pilot to the pilot
shield, then attach the shield to the burner tray.
(Fig # 8)
8) Rear and front media spacers are now installed.
(Figs #9 & 10)
PILOT ATTACHMENT
Fig. # 7
BURNER TRAY PLACEMENT
Fig. # 6

4 TC36.NG03 040705-8
BURNER INSTALLATION
Fig. # 11b
CENTER MEDIA SPACER
Fig. # 12
LOWER REAR PANEL
Fig. # 13
9) Install burner by tilting burner inlet through tray. Ensure
that the orice has entered the inlet tube and secure the
burner to the tray with two screws. (Fig # 11a & b) Set
the air shutter to fully open for Propane or fully closed for
Natural gas.
10) Install the center media spacer. (Fig # 12)
11) Install lower rear panel with two screws. (Fig # 13)
12) Apply just enough tumbled glass to cover the burner as-
sembly. (Fig # 14)
NOTE: Too much tumbled glass over the burner will
cause sooting with the use of propane gas.
Unit is designed specically to use tumbled glass part
# 5012.01 use of any other glass or material will void
warranty.
BURNER INSTALLATION
Fig. # 11a
Fig. # 14
TUMBLED GLASS PLACEMENT

040705-8 TC36.NG03 5
Fig. # 15
Fig. # 16
PRIMARY AIR SHUTTER
(shown in open position for propane)
BURNER FLAME ADJUSTMENT
The air shutter at the end of the burner inlet tube controls
the primary combustion air to the gas burner and is preset
closed at the factory for natural gas fuel. Some adjustment
may be necessary to obtain desired ame and to eliminate
carbon deposits. Evaluate ame appearance after the replace
has reached operating temperature. See Fig. #15 for proper
ame pattern.
Open primary air shutter if the window glass, and rebox
have carbon accumulation and/or the ames are long, dark
and stringy. The shutter may also be opened to lessen the
ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before pro-
ceeding.
To Adjust: (See Fig. # 16)
1) Open and remove window frame and set aside. See
"Window Frame Removal" section found in the Installation
and Operating Instructions manual.
2) Remove the lower rear panel and set aside.
3) Loosen the screw securing the primary air shutter.
4) Rotate the shutter to increase or decrease the amount of
primary air.
5) Re-tighten the primary air shutter.
The ame should be just orange and “lazy”. It should NEVER
be set to create sooting on internal parts and window glass.

6 TC36.NG03 040705-8
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7
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11
19
12
13
14
15
17
16
18
ITEM.....DESCRIPTION.....................................PART NO.
1............BURNER TUBE ............................ TC36.5011835
2............ORIFICE, NG ........................................... 5022.13
..............ORIFICE, LP ............................................ 5021.34
..............MANIFOLD ASSEMBLY ..................... TC36.9788
3............MANIFOLD BRACKET.................................. 9631
4............MANIFOLD.................................. TC36.9788WLD
5............DORMONT FITTING.............................. 5019.221
6............MEDIA SPACER, REAR..................... TC36.9634
7............PILOT SHIELD ...................... TC36.9626001PBK
8............MEDIA SPACER, CENTER ................ TC36.9635
9............MEDIA SPACER, FRONT................. TC36.96345
10..........TRAY TRIM, REAR.................... TC36.96335PBK
REPLACEMENT PARTS
ITEM......DESCRIPTION ....................................PART NO.
11...........PILOT SUPPORT....................... TC36.9625PBK
12...........TRIM, FRONT ............................ TC36.9633PBK
13...........SHIELD LEG ............................................... 9620
14...........PANEL CLIP................................................ 9610
15...........BURNER SHIELD ...................... TC36.9636PBK
16...........TRAY SUPPORT ............................ TC36.96365
17...........SPRING NUT .............................................. 5044
18...........PANEL, LOWER REAR .............................. 9637
19...........BURNER TRAY.......................... TC36.9632PNT
...............HARDWARE PACKAGE .................. TC36.HK03
...............TUMBLED GLASS ................................. 5012.01
Fig. # 17
IDENTIFICATION
NUMBER
NOTE: FIREPLACE & VALVE REPLACEMENT PARTS ARE
LOCATED IN THE APPLIANCE INSTRUCTIONS

040705-8 TC36.NG03 7
NOTES:

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