T&C TC42 User manual

281009-12 TC42.NG01.C 5056.426.C1
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
TC42
CHALET
BURNER KIT
INSTRUCTIONS
PART#
TC42.NG01.C
For TC 42
Series C
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions

Contents of Package
2
TC42.NG01.C 281009-12
• BURNER ASSEMBLY
• LOG GRATE
• TC42 LOGS
• EMBER MATERIAL
• HARDWARE PACKAGE

3
TC42.NG01.C 281009-12
1. Attach the burner assembly to the oor of
the rebox with two screws. (Fig. # 1)
2. Attach the manifold supply tube to the
bulk head tting and tighten. (Fig. # 2)
Ensure that there are no leaks.
3. Attach the pilot supply tube to the bulk
head tting and tighten. (Fig. # 3) Ensure
there are no leaks.
4. Attach spark electrode (ORANGE) and
sensor leads to the electrical bulk head.
(Fig.# 4) (The spark electrode connection
has a red dot above it)
A panel set must now be installed. See
Installation and Operating Instructions
manual for details.
Fig. # 2
Fig. # 1
Fig. # 4
Fig. # 3
Burner/ Grate Installation
5. Position the grate in the slots of the burner
tray and attach to the oor with two screws
through holes located behind the front legs
of the grate. (Fig. # 5)
Fig. # 5

4
TC42.NG01.C 281009-12
A large bag of ember material is shipped with the replace and needs to be installed to
ensure optimum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place
them into the burner pan. Do not compress, leave it loose for best performance.
Fill the burner pan level with the top of the pan at rear, and gradually sloping forward down
to the rebox oor at the front, covering both burner tubes.
Place remaining ember material outside of the burner pan as desired to cover-up gas lines
and brackets.
Note: Ember material placement and amount will affect ame appearance. More ember
material results in lower ame height. Add or remove as needed until desired ame affect.
Fig. #6
GLOWING EMBERS
Ember Material Placement
LOG GRATE

5
TC42.NG01.C 281009-12
Fig. #9
Fig. #12
Fig. #11
2
3
1
56
4
Note: Improper placement of logs will cause sooting on internal parts and glass.
The logs may need to be repositioned slightly to avoid excessive ame impingement.
Fig. # 7
Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile and should be handled with care. Unpack and inspect log set. There
should be a total of 6 logs. Position the logs as indicated by the following pictures. Place
the rear log back against the tabs located at the back of the grate. Place left log as pictured,
engaging the pins with corresponding holes on the underside of the log. Install the right log
into the grate and pull it forward into position as shown. Install the middle log into the space
between the left log and the front of the grate as shown. Place the two remaining small logs
on the oor of the rebox as shown.
Log Placement
Fig. # 8
Fig. #10
Step 1 Rear Log Placement Step 2 Rear Left Log Placement
Step 3 Right Log Placement Step 4 Middle Log Placement
Step 5 Bottom Left Log Placement Step 6 Center Log Placement

Propane Conversion
If the unit is to be used on propane convert as follows using the components
supplied with this replace:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Fig. # 14
Fig. # 15
Fig. # 13
WARNING
This conversion kit shall be
installed by a qualied
service agency in
accordance with the
manufacturer's instructions
and all applicable codes
and requirements of the
authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion or
production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete un-
til the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Remove the two screws securing the
manifold assembly to the burner.
(Fig. #13)
3. Remove the manifold assembly from the
burner. (Fig. #14)
4. With a ½”wrench remove the natural gas
orice (#25) and replace with propane
orice (3/32”)(our part # 5021.31)
(Fig. #15)
5. Fully open the primary air shutter.
6. Reinstall the manifold and air
deector.
Note: Factory supplied components must be used to ensure correct input.
After conversion conrm proper manifold pressure.
6
TC42.NG01.C 281009-12

Minimum
rate screw
7. With a 7/16” wrench loosen the pilot head
on the pilot assembly by a half-turn
(Fig. #16)
8 Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing. (Fig. #17 shows NG position,
Fig. # 18 shows LP position)
10. Remove access panel to access control
assembly. (Fig. #18a)
10. Remove the minimum rate screw located
in the valve.
(Fig. #19)
Fig. #18
Fig. # 19
Fig. # 16
Fig. # 17
7
TC42.NG01.C 281009-12
Minimum
rate screw
Fig #20
11. Replace the minimum rate screw with the
one provided in the propane conversion
kit supplied with this replace. Ensure
that the screw is fully installed.
(Fig. #20)
Fig #18a

WARNING
The access panel including
gasket must be reinstalled
after conversion/ installation
or servicing has been
completed.
Failure to do so will overheat
and cause premature failure
of the control system.
8
TC42.NG01.C 281009-12
NG LP
Fig #21
Fig #22
Fig #24
12. Pull off the rubber cap from the top of
the pressure regulator. (Fig. #21)
13. Press down on the center post and
rotate 90°. The center post should
stay down. (Fig. #22). Replace the
rubber cap.
14. Fill in the date and the name of the
person who performed the conversion in
the white area on the conversion label.
Peel off the protective backing and apply
the conversion label directly over the
gas specications on the rating label.
15. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #24)
Fig #23
ADD DATE
ADD NAME

9
TC42.NG01.C 281009-12
1. Remove the pressure test port plug from
the manifold test port.The plug is located
between the right side lintel and
rebox side (bottom port). (Fig. #25)
2. Thread the extension test tting into the
open test port. (Fig. #26)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0" WC 12.5" WC
Maximum 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11.0" WC
Minimum 2.1" WC 5.5" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Fig #25
Fig #26
Gas Pressure Check

10
TC42.NG01.C 281009-12
Fig. # 27
Fig. # 28
The air shutter on the burner tube controls the primary combustion air to the gas burner
and is pre-set closed at the factory for natural gas fuel. Propane requires fully open shutter
setting. Some adjustment may be necessary to obtain desired ame and to eliminate carbon
deposits. Evaluate ame appearance after the replace has reached operating temperature.
See Fig. #27 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and /
or the ames are long, dark and stringy. The shutter may also be opened to enhance the
Ember Material glow and lessen the ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
Caution: Proper air shutter setting is a
must.
The ame should be just orange and “lazy”.
It should NEVER be set to create sooting on
internal parts and glass.
Burner Flame Adjustment
To Adjust: (See Fig. #28)
1. Open and remove window frame and set
aside. See "Window Frame Removal"
section found in the Installation and
Operating Instructions manual.
2. Carefully remove the log set and set
aside.
3. Loosen the screw in the Primary Air
Shutter.
4. Rotate the shutter to increase or decrease
the amount of primary air.
5. Reassemble as needed
HERRINGBONE PANEL SET WITH OPTIONAL ANDIRONS SHOWN

*
4
5
6
11
TC42.NG01.C 281009-12
Replacement Parts TC42.NG01.C
1a
1g
1f
1e
1d
1c
1b
2f
2e
2d
2c
2b 2a
ITEM.......DESCRIPTION............................................PART NO.
#1..........BURNER ASSEMBLY......................... TC42.NG01.C
#2..........6 PCS LOG SET ................................. 5098.31061
#3..........ORIFICE, NATURAL GAS (#25)......... 5022.12
ITEM.......DESCRIPTION............................................PART NO.
#4..........PILOT ASSEMBLY.............................. 5005.025
#5..........MAIN SUPPLY TUBE.......................... 5019.223
#6..........PILOT TUBE ...................................... 5019.225
#7..........PROPANE CONVERSION KIT........... TC42.LPCE01
#1.... BURNER ASSEMBLY
1a GRATE
1b
BURNER TRAY
1c BURNER TRAY SUPPORT SHIELD
1d BURNER TRAY SHIELD GASKET
1e MANIFOLD
1f 1/2 PIPE TO 1/2 TUBE CONNECTION
1g PILOT BRACKET
#2.... 7 PCS LOG SET
2a LOG #1
2b LOG #2
2c LOG #3
2d LOG #4
2e LOG #5
2f LOG #6
#3.... ORIFICE, NATURAL GAS (#25)
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE
#6.... PILOT TUBE
#7.... PROPANE CONVERSION KIT
(Not shown)
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*
NOT SHOWN
KIT CONTENTS:
2a LOG #1
2b LOG #2
2c LOG #3
2d LOG #4
2e LOG #5
2f LOG #6
3 ORIFICE, NATURAL GAS #25
4 PILOT ASSEMBLY
5 MAIN SUPPLY TUBE
6 PILOT TUBE

TECHNICAL SUPPORT: 1-888-715-2664
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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