T&C TCWS.54NG04.C1 User manual

181208-16 5056.4252105 TCWS.54NG04.C1
PART# TCWS.54NG04.C1
For TCWS Series C
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TCWS.54NG04.C1
TRANQUILITY
BURNER KIT
INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

TCWS.54NG04.C1 181208-16
2 3.4 LBS SAND
1 HARDWARE PACK
2 EQUALIZER ROCKS
1 1/2 SS FLEX LINE
1 PILOT ASSEMBLY
2 BURNER ASSEMBLIES
1 BURNER TRAY ASSEMBLY
4 PEBBLE SETS
A
AB
B
C
C
D
D
E
E
F
F
G
G
H
H
2
Contents of Package

TCWS.54NG04.C1 181208-16
If converting to propane see conver-
sion instructions on page #8 before
proceeding.
Install panels according to the
TCWS.54CE Installation and
Operating manual prior to burner
installation. (Page 23)
1. Attach fuel ex line and pilot assembly
to bulkhead ttings.
(Fig. #1)
2. Connect spark electrode wire
(ORANGE) to the rear electrical bulk
head tting. Connect the ame
sensor wire to the front electrical bulk
head tting. (Fig. #2)
3. Attach both manifold brackets to
the bottom of the rebox using four
screws. (Fig. #3)
Fig #3
Fig #2
Fig #1
3
Tranquility Burner Installation

TCWS.54NG04.C1 181208-16
4. Connect gas lines to both orice
assemblies on the mounting
brackets. (Fig. # 4)
CAUTION: Ensure that all connections
are gas tight.
5. Tilt burner tray length-wise and insert
into the rebox.
(Fig. #5)
6. Attach pilot to burner tray. (Fig. #6)
ORANGE WIRE
Fig #6
Fig #5
Fig #4
4

TCWS.54NG04.C1 181208-16
7. Secure the burner tray to legs using
four screws (Fig. #7)
NOTE: a light will aid aligning the holes
in the tray with the leg
8. Install the right burner by tipping into
location trough and slipping the venturi
tube over the orice. Test for
connection by lifting at a location pin
on the right side of the burner.Repeat
with left burner. (Fig. #8)
CAUTION: The burners should be tightly
butted up against each other at the center
to ensure correct operation.
9. Place sand into the burner tray and
brush smooth. Use caution not to get
sand near the burner ports. (Fig. #9)
NOTE: check air shutter for correct
fuel setting before proceeding
further. Both burners are the same.
Fully closed for natural gas.
13/64 (0.2)” open for LP.
Fig #8
Fig #9
Fig #7
5

TCWS.54NG04.C1 181208-16
11. Place each rock as per the following
photographs, start from the right hand
side of the burner and ensure that the
arrow on each rock points towards the
front of the replace. (Fig. #11 to 22)
10. Each rock has a slot in it’s base and is
marked with a letter and an arrow.
(Fig. #10)
Fig #16
Fig #17
Fig #10
Fig #11
Fig #13
Fig #15
Fig #14
Fig #12
6

TCWS.54NG04.C1 181208-16
WIDE EDGE TO FRONT OF
FIREPLACE
14. Install front porcelain cover (wide edge
should face the front). (Fig. #23)
13. Place the two remaining rocks on the
left hand end of burner as shown.
(Fig. #21 and 22)
12. Repeat the sequence of placing the
rocks three more times until the burner
is covered.
Fig #23
Fig #18
Fig #19
Fig #20
Fig #21
Fig #22
A
B
C
D
E
F
G
H
J
7

TCWS.54NG04.C1 181208-16
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the compo-
nents supplied with this burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used to
ensure correct input.After conversion conrm
proper manifold pressure. 1. If installed remove the rocks from the
burners.
2. If installed remove the burner from the
burner tray by gently lift up the left side
of the burner and disengage the burner
tube from the orice. (Fig. #24)
3. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked #32). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked 1.8mm) to ensure a good
seal, before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter to give a gap of 13/64”
(0.2”) and re-tighten.Repeat on other
burner. (Fig. #26)
4. With a 7/16” wrench loosen the pilot
head on the pilot assembly. (Fig. #27)
CONVERSION LABEL (5052.5283)
MINIMUM RATE SCREW (5005.16)
MAIN BURNER
(1.8mm) ORIFICES (5022.85)
PROPANE CONVERSION KIT
Fig #25
Fig #27
Fig #24
Fig #26
Fig #23a
8
Propane Conversion

Fig #18
TCWS.54NG04.C1 181208-16
5. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #28a shows NG position
Fig. #28b shows LP position).
6. Remove the access panel, 10 screws,
and set aside.
7. Lift the control box shield and rest on
the edge of the screw above the ac-
cess hole (Fig. #29)
8. Remove the minimum rate screw
located in the valve. (Fig. #30)
The minimum rate screw is sealed with
an O-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up. It helps to
rotate the screw while lifting on it.
9. Replace the minimum rate screw with
the one provided in the propane con-
version kit supplied with this replace.
Ensure that the screw is fully seated.
(Fig. #31)
Fig #28a
Fig #30
Fig #31
NG POSITION LP POSITION
Fig #28b
Fig #29
9

TCWS.54NG04.C1 181208-16
12. Check all connections for leaks
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed. Failure to
do so will overheat and
cause premature failure
of the control system.
CONTROL SHIELD SHOWN IN
PROPER CLOSED POSITION
10. Pull off the rubber cap from the top of
the pressure regulator.
(Fig. #32)
11. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #33). Replace the rubber cap.
13. Fill in the date and the name of the person who performed the conversion in the white
area on the conversion label. Peel off the protective backing and apply the conversion
label directly over the gas specications on the rating label.
14. Re locate the control box shield and re-attach the access panel to the side of the
rebox with the screws previously removed. (Fig. #34 & 35)
ADD DATE ADD NAME
Fig #32 Fig #33
Fig #34
NG LP
Fig #35
Fig #33a
10

TCWS.54NG04.C1 181208-16
1. Remove the plug from the pressure test
port using a 3/16” hex key. The plug is
located between the right side lintel and
rebox side.
(Fig. #37)
2. Thread the extension test tting into the
open port.
(Fig. #38)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #36
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Fig #37
Fig #38
11
Gas Pressure Check

TCWS.54NG04.C1 181208-16
The air shutter on the burner tube controls the primary combustion air. It is set to the closed
position at the factory for natural gas fuel. For LP see Pg.8. Some adjustment may be neces-
sary to obtain desired ame and to eliminate carbon deposits.Evaluate ame appearance after
the replace has reached operating temperature. See Fig. #39 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Fig #39
12
Burner Flame Adjustment

NOT SHOWN
*
*
*
*
*
TCWS.54NG04.C1 181208-16
ITEM.......DESCRIPTION............................................PART NO.
#1..........TRANQUILITY BURNER KIT........TCWS.54NG04.C
#2..........PEBBLE ASSEMBLY ......................... 5096.921
#3..........MAIN SUPPLY TUBE.......................... 5019.223
#4..........PILOT ASSEMBLY..........................TCRP.5005025C
#5..........ORIFICE, NATURAL GAS (#32)......... 5021.332.A
ITEM.......DESCRIPTION............................................PART NO.
#7 .........PROPANE CONVERSION KIT......TC36.LPCSTE01
#8 ......... SAND .................................................. TC42.SAND34
(Two Bags Per Kit)
#9..........TRIM ROCK “A”.......................................... 5096.922
#10..........TRIM ROCK “B”........................................ 5096.923
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
1
2
5
3
4
4
KIT CONTENTS:
13
Replacement Parts

Notes:

Notes:

Printed in Canada
Technical support: 1-877-715-2664
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8