T&C TC54.NG02.C User manual

010410-16 TC54.NG02.C 5056.4256.02
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC54
COUNTRY HOME
BURNER KIT
TC54.NG02.C
PART#
TC54.NG02.C
FOR TC54
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER

010410-16 TC54.NG02.C
• BURNERASSEMBLY
(including pilot and manifold)
• LOGGRATE(includingupper
burner and pilot assembly)
• EMBERMATERIAL(twobags)
• HARDWAREPACKAGE
1. Remove ceramic ller piece from center of lower burner, set
aside.Placethekeyholeslotsintheburneroverthetwoscrews
located in the rebox base.. (Fig. # 1 & 1a-b)
1b. Slidetheburnerbacktoengagethescrewsinthesmallpartof
the keyhole slot and tighten screws.
2. Attachthemanifoldsupplytubefromthelowerburnertothefront
bulkheadttingandtighten.(Fig.#2)Ensurethatthereareno
leaks.
Fig. #2
Fig. # 1a Fig. # 1b
SCREWS
Fig. # 1
2
Package
Contents
Burner / Grate Installation

FRONT CONNECTIONS
RED DOT
INSULATION SLEEVES
010410-16 TC54.NG02.C
3. Attachthepilotsupplytubefromthelowerburnerpilottothe
frontbulkheadttingandtighten.(Fig.#3)Ensurethereareno
leaks.
4. Transfer insulation sleeves from front electrical bulkhead
connections to the pilot wires leading from the lower burner
pilot.Attachsparkelectrode(RED)andsensorleadsfromlower
burner pilot to the front electrical bulk head. ( Fig. # 3) (The spark
electrodeconnectionhasareddotaboveit)Slidetheinsulation
sleeve back onto the bulkhead connections. (Fig #4) Replace
the ceramic bre ller piece into the lower burner assembly.
A panel set must now be installed. See Installation and
Operating Instructions manual for details.
5. Positionthegrateandattachittotheoorwithtwoscrewslocated
behind the front legs. (Fig. # 5)
6. Attachthemanifoldsupplytubefromtheupperburnertothe
rearbulkheadttingandtighten.(Fig.#6)Ensurethatthereare
no leaks.
REDEND
Fig. #3
Fig. #4
Fig. #5
Fig. #6
3

INSULATION SLEEVES
REAR CONNECTIONS
RED DOT
010410-16 TC54.NG02.C
8. Attachthepilotsupplytubefromtheupperburnerpilottothe
rearbulkheadttingandtighten.(Fig.#9)Ensurethereareno
leaks.
9. Transfer the insulation sleeve from the rear electrical bulkhead
connections to the pilot wires coming from the upper burner
pilot.Attachsparkelectrode(RED)andsensorleadsfromupper
burner pilot to the rear electrical bulk head. (Fig. # 9) (The spark
electrodeconnectionhasareddotaboveit)Slidetheinsulation
sleeve back on to the bulkhead connections. (Fig #10)
7. Installtheupperburner/pilotassembly.Ensurethattheorice
engages fully into the burner and that the shutter is fully closed
for natural gas or fully open for propane. (Figs. #7 and 8)
REDEND
Fig. #7
Fig. #8
Fig. #9
Fig. #10
4

010410-16 TC54.NG02.C
If the unit is to be used on propane convert as follows using the components
supplied with this replace:
WARNING
This conversion kit shall be installed by a qualied service agency in
accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. If the
information in these instructions is not followed exactly, a re,
explosion or production of carbon monoxide may result causing
property damage, personal injury or loss of life.The qualied service
agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the
converted appliance is checked as specied in the manufacturer's
instructions supplied with the kit.
CAUTION
The gas supply and electrical power shall be shut off before proceeding
with the conversion.
1. Ensuretheburners,pilotsandgassupplyareturnedoff,andthe
appliance has cooled.
2. Remove the two screws securing the manifold assembly to the
lower burner, (Fig. #11)
3. Usinga1/2”wrench,undothenaturalgasburnerorice,(marked
#28). (Fig. #12)
Note: Factory supplied components must be used to ensure correct input.
Afterconversionconrmpropermanifoldpressure.
Fig. #11
Fig. #12
5
Propane Conversion

010410-16 TC54.NG02.C
4. Applyasmallamountofpipejointcompoundtothethreadsof
the propane burner orice (marked #43) to ensure a good seal,
before screwing it into the tting. (Fig. #13)
5. Open shutter fully. (Fig. #14)
6. Reinstall the manifold to the lower burner using the screws previ-
ously removed.
7. Remove the screw securing the upper burner to the grate
assembly. (Fig. #15)
8. Usinga1/2”wrench,undothenaturalgasburnerorice,(marked
#28). (Fig. #16)
9. Applyasmallamountofpipejointcompoundtothethreadsof
the propane burner orice (marked #43) to ensure a good seal,
before screwing it into the tting.
10. Open shutter fully.
11. Reinstall the upper burner to the grate assembly and secure in
place using the screw previously removed.
Fig. #13
Fig. #14
Fig. #15
Fig. #16
6

Fig. #17
Fig. #18
Fig. #19
Fig. #20
010410-16 TC54.NG02.C
12.Witha7/16”wrenchloosenthepilotheadonthepilotassembly
attached to the lower burner assembly (Fig. #17)
13.Slidethepilotadjustmentbandoverandensurethattheholein
the orice band is showing. (Fig. #18 indicates NG position, Fig.
#19indicatesLPposition)
14. Repeat the conversion on the pilot attached to the upper
burner.
15. Remove access panel, 10 screws, and set aside. (Fig. #20)
7

16. Remove the minimum rate screw located in each valve.
(Fig. #21)
17. Replace the minimum rate screw with the one provided in the
propaneconversionkitsuppliedwiththisreplace.Ensurethat
the screws are fully seated. (Fig. #22)
18.Pullofftherubbercapfromthetopofthepressureregulator.
(Fig. # 23)
19.Pressdownonthecenterpostandrotate90°.Thecenterpost
should stay down. (Fig. #24). Replace the rubber cap.
20.Repeatthepressureadjustmentontheothervalve.
21. Fill in the date and the name of the person who performed the
conversioninthewhiteareaontheconversionlabel.Peeloffthe
protective backing and apply the conversion label directly over
the gas specications on the rating label.
22.Attachtheaccesspaneltothesideofthereboxwiththeprevi-
ously removed screws. (Fig. #25)
Note: Gasket must be installed with access panel.
REMOVING THE MINIMUM RATE SCREW
The minimum rate screw is sealed with an o-ring near the bottom of
thescrew.Useathinbladedscrewdrivertobackthescrewouttothe
limitofthethreading.Atthispoint,agrooveonthescrewbodywillbe
visiblejustabovethevalvebody.Insertathintool(knifebladeorne
screwdriver blade) into the groove and gently pry the screw up.
Fig. #24
PROPANE
NATURAL
Fig. #25
Fig. #23
Fig. #22
Fig. #21
MINIMUM RATE
SCREW
010410-16 TC54.NG02.C
8

010410-16 TC54.NG02.C
1. Remove the plug from the pressure test port.The plug is located
between the right side lintel and rebox side.
(Fig. # 26 & 26a)
2. Thread the extension test tting into the open test port.
(Fig. # 27)
3. Attachapressuregaugeontothetting.
4. Whentestingiscomplete,shutoffthegas,removethetting
and replace the plug.Thread sealant will be required to ensure
a gas tight connection.
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas Propane
 Minimum 5.0”wc 12.5”wc
 Maximum 13.9”wc 13.9”wc
Manifold Pressure
 Maximum 3.4”wc 11.0”wc
 Minimum 1.8”wc 5.5”wc
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
There are four ports on this replace the top two are connected to the rear burner
and the bottom two are to the front burner. Manifold pressures should be checked on
both to ensure they are correct.
Verify gas pressures with the replace lit and on the highest setting.
Fig. #26
Fig. #27
Fig. #26a
REAR
FRONT
MANIFOLDPRESSURE
SUPPLYPRESSURE
SUPPLYPRESSURE
MANIFOLDPRESSURE
9
Gas Pressure Check

010410-16 TC54.NG02.C
Beforeaddingtheembermaterialpleaseensurethattheceramicbrellerpiecesarecor-
rectly located in the bunrer as per gure #28.
Two bags of ember material is shipped with the replace and need to be installed to ensure
optimumperformanceandameappearance.
Pullapartthematerialintoembersizepieces(approximately1”squares)andgentlyplace
themintothelowerburnerpan.Donotcompress,leaveitlooseforbestperformance.Fill
the lower burner pan level with the top of the pan at rear, and gradually slope forward to the
reboxoor,coveringbothlowerburnertubes.Placeremainingembermaterialoutsideof
the burner pan as desired to cover-up gas lines and brackets.
Note:Embermaterialplacementandamountwillaffectameappearance.Moreember
materialresultsinlowerameheight.Addorremoveasneededuntildesiredameaffect.
Donotplaceanyembermaterialontheupperburnertube.
Ember Material Placement
GLOWING EMBERS
LOG GRATE
Fig. #28a
Fig. #28
CERAMIC FIBRE
FILLER PIECES
10
Ember Material

010410-16 TC54.NG02.C
Thelogsarefragile,andshouldbehandledwithcare.Unpackandinspectlogset.There
should be a total of seven logs. Gas plumbing and vent connections should be completed
before proceeding.
Positionthelogsexactlyasindicatedbythefollowingpictures.Thethreemainlogshave
holesand/orpins.Engageeachpininthecorrespondingholes.Thefoursmallerlogsdo
nothaveholesorpins.Theyrestinposition.Locateasperthediagrams(Fig.#29-35)
Note: Improper placement of logs will cause sooting on internal parts and glass.The
logs may need to be repositioned slightly to avoid excessive ame impingement.
Fig. #29 Fig. #30
Fig. #31 Fig. #32
12
3
4
11
Log Set Assembly

3
010410-16 TC54.NG02.C
3
2
1
4
5
7
6
Fig. #33 Fig. #34
Fig. #35
56
12

010410-16 TC54.NG02.C
Anairshutteroneachoftheburnertubescontrolstheprimarycombustionairtothegasburner
andispresetclosedatthefactoryfornaturalgasfuel.Someadjustmentmaybenecessary
toobtaindesiredameandtoeliminatecarbondeposits.Evaluateameappearanceafter
thereplacehasreachedoperatingtemperature.SeeFig.#36forproperamepattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and / or
theamesarelong,darkandstringy.TheshuttermayalsobeopenedtoenhancetheEmber
Materialglowandlessentheameheight.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
To Adjust: (SeeFig.#37)
1. Openandremovewindowframeandsetaside.See"Window
FrameRemoval"sectionfoundintheInstallationandOperating
Instructions manual.
2. Remove the logs and set aside.
3. LoosenthescrewinthePrimaryAirShutter.
4. Rotate the shutter to increase or decrease the amount of primary
air.
PRIMARY AIR SHUTTERS
Theameshouldbejustorangeand“lazy”.ItshouldNEVERbesettocreatesootoninternal
parts and glass.
Fig. #37
Fig. #36
13
Burner Flame Adjustment

13 12
4
7
11
10
9
8
6
5
3
4
7
2
1
010410-16 TC54.NG02.C
ITEM DESCRIPTION PART NO.
1 LOG GRATE ASSEMBLY ......................................................................................... TC54.8181
2 LOWER BURNER ASSEMBLY ...............................................................................TC54.90859
3 PILOT BRACKET ........................................................................................................ 9279.002
4 PLOT ASSEMBLY ...................................................................................................... 5005.025
5 MANIFOLD WELDED ASSEMBLY .................................................................TC42.90881WLD
6 FITTING, DORMONT, BURNER SUPPLY ...................................................................5019.221
7 ORIFICE (NG) #28 .........................................................................................................5022.14
ORIFICE (LP) #43......................................................................................................... 5021.32
8 FLEX, 1/4” LINE , DORMONT ..................................................................................... 5019.225
9 FITTING, ORIFICE INLET..............................................................................................5019.21
10 UPPER BURNER BRACKET........................................................................................... 8187.5
11 1/2-14NPT BRASS LOCKNUT....................................................................................... 5021.01
12 FLEX, 1/2” LINE , DORMONT .................................................................................... 5019.223
13 BURNER, TC54, REAR .............................................................................................. 5011.8302
LOG SET, COMPLETE ............................................................................................ 5098.74615
REAR, #1 (shown in g.#35) ......................................................................... 5098.74615.1
LEFT #2 (shown in g.#35) ........................................................................... 5098.74615.2
RIGHT, #3 (shown in g.#35) ........................................................................5098.74615.3
BOTTOM LEFT, #4 (shown in g.#35) .......................................................... 5098.74615.4
BOTTOM RIGHT, #5 (shown in g.#35) ........................................................5098.74615.5
BOTTOM CENTRE, #6 (shown in g.#35) .................................................... 5098.74615.6
MIDDLE, #7 (shown in g.#35)...................................................................... 5098.74615.7
*
*
*Soldonlyinsets
14
Replacement Parts

010410-16 TC54.NG02.C
15
Notes

TECHNICAL SUPPORT: 1-250-748-1184
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
PrintedinCanada