T&C TCWS.54NG04.C User manual

180208-12 5056.4252104 TCWS.54NG04.C
PART# TCWS.54NG04.C
For TCWS Series C
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TCWS.54NG04.C
TRANQUILITY
BURNER KIT
INSTRUCTIONS

TCWS.54NG04.C 180208-12
If converting to propane see conversion in-
structions on page #6 before proceeding.
Install panels according to the TCWS.54CE
Installation and Operating manual prior to
burner installation. (Page 23)
1 Attach fuel ex line and pilot assembly to bulkhead
ttings. (Fig. #1)
1 BURNER TRAY ASSEMBLY
Fig #1
2 3.4 LBS SAND
4 PEBBLE ASSEMBLIES
(Includes front and rear pebble
clusters and three top rocks)
2 BURNER ASSEMBLIES
1 PILOT ASSEMBLY
1 1/2 SS FLEX LINE
2 EQUALIZER ROCKS
1 HARDWARE PACK
2
Contents of Package
Tranquility Burner Installation

TCWS.54NG04.C 180208-12
2. Connect sparkelectrode wire(ORANGE)
to the rear electrical bulk head tting. Connect
the ame sensor wire to the front electrical
bulk head tting. (Fig. #2)
3. Tilt burner tray length-wise and insert
into the rebox. (Fig. #3)
4. While supporting one end of the burner
tray, connect gas line to the tee on the un-
derside of the burner tray. (Fig. #4)
CAUTION:
Ensure that all connections are gas
tight.
5. Attach pilot to burner tray. (Fig. #5)
ORANGE WIRE
Fig #2
Fig #3
Fig #4
Fig #5
3

TCWS.54NG04.C 180208-12
6. Secure the burner tray to legs using
four screws (Fig. #6)
NOTE: a light will aid aligning the
holes in the tray with the leg
NOTE: check air shutter for correct
fuel setting before proceeding fur-
ther. Both burners are the same.
Fully closed for natural gas.
13/64 (0.2)” open for LP.
7. Install the right burner by tipping
into location trough and slipping the
venturi tube over the orice. Test for
connection by lifting at a location pin
on the right side of the burner. Repeat
with left burner. (Fig. #7)
CAUTION: The burners should be
tightly butted up against each other
at the center to ensure correct op-
eration.
8 Place sand into the burner tray and
brush smooth. Use caution not to get
sand near the burner ports. (Fig. #8)
9 Place rear pebble cluster over the
burner. Use the pins on the burner and
holes in the pebble cluster to locate the
pebbles on the burner. (Fig. #9)
NOTE: Cluster may require a slight
stretch to align pin holes.
Fig #6
Fig #9
Fig #8
Fig #7
4

TCWS.54NG04.C 180208-12
10 Place the front pebble cluster over
the burner. Use the pins on the burner
and holes in the pebble cluster to locate
the pebbles on the burner. (Fig. #10)
11 Place the top rocks on top of the
pebble clusters as shown. Use the slots
in the top rock to align to the tabs on the
pebble clusters. (Fig. #11 & below)
12 Repeat the sequence of placing
the front, rear and top rocks three more
times until the burner is covered.
13 Place equalizer rocks either end
of burner as shown. (Fig. #12)
14 Install front porcelain cover (wide
edge should face the front). (Fig. #13
& #13A)
REAR CLUSTER
FRONT CLUSTER
SLOPE INTO
THE CLUSTER
WIDE SECTION
TO FRONT
WIDE EDGE TO FRONT OF
FIREPLACE
Fig #10
Fig #11
Fig #12
Fig #13
Fig #13A
5

TCWS.54NG04.C 180208-12
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane convert as follows using the components
supplied with this burner:
CAUTION
The gas supply and electrical power shall be shut off before proceeding with
the conversion.
Note:
Factory supplied components must be used to ensure correct input.
After conversion conrm proper manifold pressure.
1. If installed remove the rocks from the
burners.
2. If installed remove the burner from the
burner tray by gently lift up the left side
of the burner and disengage the burner
tube from the orice. (Fig. #14)
3. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked #32). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked 1.8mm) to ensure a good
seal, before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter to give a gap of 13/64”
(0.2”) and re-tighten. Repeat on other
burner. (Fig. #15a)
4. With a 7/16” wrench loosen the pilot
head on the pilot assembly. (Fig. #16)
Fig #15
Fig #16
Fig #14
Fig #15a
6
Propane Conversion

Fig #18
TCWS.54NG04.C 180208-12
5. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #17a shows NG position
Fig. #17b shows LP position).
7. Remove the access panel, 10 screws,
and set aside.
8. Lift the control box shield and rest on
the edge of the screw above the ac-
cess hole (Fig. #18)
9. Remove the minimum rate screw
located in the valve. (Fig. #19)
The minimum rate screw is sealed with
an O-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up. It helps to
rotate the screw while lifting on it.
10. Replace the minimum rate screw with
the one provided in the propane con-
version kit supplied with this replace.
Ensure that the screw is fully seated.
(Fig. #20)
Fig #17a
Fig #19
Fig #20
NG POSITION LP POSITION
Fig #17b
7

Fig #24
TCWS.54NG04.C 180208-12
11. Pull off the rubber cap from the top of
the pressure regulator.
(Fig. #21)
12. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #22). Replace the rubber cap.
13. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing
and apply the conversion label directly
over the gas specications on the rating
label.
13. Re locate the control box shield and
re-attach the access panel to the side
of the rebox with the screws
previously removed. (Fig. #23 & 24)
WARNING: Both the
control box shield and
the access panel must
be reinstalled after
conversion/ installation
or servicing has been
completed. Failure to
do so will overheat and
cause premature failure
of the control system.
CONTROL SHIELD SHOWN IN
PROPER CLOSED POSITION
Fig #21
Fig #22
Fig #23
NG LP
8

TCWS.54NG04.C 180208-12
1. Remove the plug from the pressure test
port using a 3/16” hex key. The plug is
located between the right side lintel and
rebox side.
(Fig. #25)
2. Thread the extension test tting into the
open port.
(Fig. #26)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note: To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #27
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Fig #25
Fig #26
9
Gas Pressure Check

TCWS.54NG04.C 180208-12
The air shutter on the burner tube controls the primary combustion air. It is set to the
closed position at the factory for natural gas fuel. For LP see Pg.6. Some adjustment may
be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame ap-
pearance after the replace has reached operating temperature. See Fig. #26 for proper
ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Fig #26
10
Burner Flame Adjustment

NOT SHOWN
*
*
*
*
TCWS.54NG04.C 180208-12
ITEM.......DESCRIPTION........................................... PART NO.
#1..........TRANQUILITY BURNER KIT........TCWS.54NG04.C
#2..........PEBBLE ASSEMBLY......................... TCWS.9499
#3..........MAIN SUPPLY TUBE......................... 5019.223
#4..........PILOT TUBE...................................... 5019.229
ITEM.......DESCRIPTION........................................... PART NO.
#5..........PILOT ASSEMBLY, CONVERTIBLE. 5005.025
#6..........ORIFICE, NATURAL GAS (#32) ........ 5021.332.A
#7..........PROPANE CONVERSION KIT......TC36.LPCSTE01
#8..........SAND .................................................. TC42.SAND34
#9..........TRIM ROCKS..........................................5096.993.3
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
1
2
6
3
4
5
KIT CONTENTS:
11
Replacement Parts

Printed in Canada
Technical support: 1-877-715-2664
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8