Task Force Tips TORNADO Programming manual

TASK FORCE TIPS, Inc. 2800 E Evans Ave, Valparaiso, IN 46383-6940 USA
800-348-2686 • 219-462-6161 • Fax [phone]
MADE IN USA • www.tft.com
INSTRUCTIONS FOR INSTALLATION,
SAFE OPERATION AND MAINTENANCE
MANUAL: TORNADO
& TORNADO RC MONITOR
Read instruction manual before use. Operation of this device without
understanding the manual and receiving proper training is a misuse of this
equipment. A person who has not read and understood all operating and safety
instructions is not qualified to operate the Tornado or Tornado RC Monitor.
DANGER
Maximum Recommended Flow
is 500 gpm (1900 l/min)
Maximum Recommended Pressure
is 200 psi (14 bar)
TORNADO RC
TM
TORNADO
TM
LIY-300 January 24, 2007 Rev02
©Copyright Task Force Tips, Inc. 2005-2007

3.1 Mechanical and Electrical Specifications
3.2 Part Identification and Models
3.3 Inlets and Outlets
3.4 Overall Dimensions
3.5 Electrical Controls
3.5.1 Motor Control Board (MCB) Auto Configure
3.5.2 Motor Current Limiting
3.5.3 Motor Soft Stops
3.5.4 Motor Slow/Fast Speed
3.5.5 Communication Protocol
3.5.6 Oscillate and Stow Features
4.1 Structural Requirements for Monitor Mounting
4.2 Quick Connect Inlet Mounting and Travel Ranges
4.3 Nozzle Installation
4.4
4.5
5.0.0 Standard Wiring Configuration
5.0.1 Alternative Wiring Configuration
5.1 Primary Monitor Operator Station
5.1.1 Mounting
5.1.2 Electrical Wiring
5.2 Optional Monitor Operator Stations
5.2.1 Mounting
5.2.2 Electrical Wiring
5.3 Tether Monitor Operator Station
5.3.1 Holster Mounting
5.3.2 Receptacle Mounting
5.3.3 Electrical Wiring
5.4 Wireless Monitor Operator Station
5.4.1 Mounting Receiver
5.4.2 Electrical Wiring Receiver
5.4.3 Mounting Charging Cradle
5.4.4 Electrical Wiring Charging Cradle
5.5 Joystick Monitor Operator Station
5.5.1 Mounting
5.5.2 Electrical Wiring
5.5.2.1 Wiring to a Communication Interface Box
5.5.2.2 Wiring to a Primary Operator Station
5.8 Monitor Position Display
5.8.1 Enclosure Mounting
5.8.2 Electrical Wiring
5.10 Electrical RC Monitor Aerial Truck Installation
5.10.1 Electronics Enclosure Mounting
5.10.2 Electrical Wiring
5.10.2.1 Ladder Installation Electrical Wiring
5.10.2.2 Platform Installation Electrical Wiring
5.11 Electric Nozzle Actuator Wiring
6.1 Manual Tiller Model
6.1.1 Horizontal Rotation and Rotation Lock
6.1.2 Elevation Control and Elevation Rotation Lock
6.1.3 Counter Balancing Nozzle, If Desired
6.2 Electrical Model
6.2.1 Operator Stations
6.2.1.1 Monitor Mounted
6.2.1.2 Primary
6.2.1.3 Optional Operator Station
6.2.1.4 Tether
6.2.1.5 Wireless
6.2.1.6 Joystick Operator Station
6.2.1.7 Toggle Switch Operator Station
6.2.2 Master Override Feature
6.2.3 Stow Feature
6.2.3.1 Programming
6.2.3.2 Stow Programming Example
6.2.4 Oscillate Feature
6.2.4.1 Programming
6.2.4.2 Oscillate Program Retain Feature
6.2.5 Operator Station Panels
6.2.6 Override Knobs
6.3 Recommended Stowing Position
6.4 Flows and Pressures
6.4.1 Stacked Tips Flow
6.4.2 Tornado Monitor and Stream Straightener
Friction Loss
6.5 Stream Straighteners
6.5.1 Stream Straighteners with Stacked Tips
6.5.2 Stream Straighteners with Fog Nozzles
7.1 Lubrication
7.2 Performance Testing
1.0 Meaning of Safety Signal Words
2.0 Safety
3.0 General Information
4.0 Installation
5.0 Electrical Controls Installation
6.0 Operation
7.0 Maintenance and Inspection
9.0 Drawings and Parts List
10.0 Warranty
Pressure Gage Port
Drain
5.6 Toggle Switch Monitor Operator Station
5.6.1 Enclosure Mounting
5.6.2 Electrical Wiring
5.7 Communication Interface Box
5.7.1 Enclosure Mounting
5.7.2 Electrical Wiring
5.7.3 Input Signal Configuration
5.9 Connecting Monitor Cable Directly to Protected
Power Supply
5.9.1 Electrical Wiring
Operator Station
Operator Station
Operator Station
Operator Station
8.0 Troubleshooting
Table of Contents
2
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Firefighting and Emergency Response are inherently dangerous
activities requiring proper training in their hazards and the use of extreme
caution at all times.
2. It is your responsibility to read and understand any user's instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefighting and /or Emergency Response and in the use, precautions,
and care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the
manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
DANGER
PERSONAL RESPONSIBILITY CODE
Fire and Emergency Manufacturers and Services Association, Inc.
P.O. Box 147, Lynnfield, MA 01940 • www.FEMSA.org
FEMSA

CAUTION The electric Tornado RC may be remotely operated. The electric drives are current limited but may
still produce enough force to cause injury. Keep hands and fingers away from pinch points on the
monitor.
CAUTION
CAUTION
Do not use the manual override knobs while the electric controls are in operation. The electric
drives produce enough torque to cause injury.
Maximum flow and pressure is 500 gpm (1900 l/min) and 200 psi (14 bar). Damage or injury may
result if the monitor is operated beyond these limits.
The stream exiting a monitor is very powerful and capable of causing injury and property damage.
Make sure the monitor is securely attached to the base and pointing in a safe direction before water
to the monitor is turned on. Use care in directing the stream.
Injury can result from an inadequately supported monitor. The monitor mount must be capable of
supporting 400 lbs (180 kg) of nozzle reaction force.
2.0 SAFETY
3.0 GENERAL INFORMATION
WARNING
The operation of this monitor can be dangerous. The following must be observed at all times.
On many vehicle installations, the monitor is the highest point on the apparatus. Be sure there is
sufficient clearance to safely pass under any doors or overhead obstructions. Always check
stowed position of the monitor before moving.
The Tornado monitor is a 2-inch, 500 gpm maximum monitor. It is available in a manually operated model as well as an electric remote
controlled model. The electric remote controlled model is known as the Tornado RC. Further specifications are shown in the following
sections.
3
WARNING
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a
particular hazard. Per ANSI standard Z535.4-1998, the definitions of the three signal words are as follows:
DANGER
CAUTION
WARNING
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
3.1 MECHANICAL AND ELECTRICAL SPECIFICATIONS
Weight 12 lbs 5.5 kg
25 lbs 11.4 kg
Min. Flow Area 8.3 in 24.5 cm
Max Flow 500 gpm 1900 l/min
Max Operating Pressure 200 psi 14 bar
Elevation Travel Range 90° Above to 45° Below Horizontal
Horizontal Travel Range 360° Continuous Manual
370° (185° left and right) Electric
Standard Inlets 2.5”-7.5 NH Female 2.5”-11 BSP Female
2.0”-11 BSP Female 2.5” ANSI 150 Flange
2.5”-8 NPT Female 2.0”-11.5 NPT Female
3.0”-8 NPT Female TFT Code-RLF
(fits Extend-A-Gun RC3)
Standard Outlets 2.5”-7.5 NH Male
2.5”-11 BSP Male
1.5”-9 NH Male
Materials Used ANSI A356.0-T6 Aluminum, Stainless, Nylon
Manual
Electric
22
MECHANICAL SPECIFICATIONS

Nominal operating voltage: 12 or 24 VDC (field changeable)
Motor current: Nominal* Limit
Elevation motor: 6 amps 15 amps
Horizontal rotation motor: 6 amps 10 amps
Nozzle motor: 1 amp 5 amps
*with rated water pressure applied
At rest current: .25 amps
Operating temperature range: -30F to +120F (-34C to +49C)
Environmental Rating: All components designed to meet minimum rating of NEMA 4 (IP65).
Recommended fuse or circuit breaker size: 15 amps @ 12 volts, 7.5 amps @ 24 volts
ELECTRICAL SPECIFICATIONS
4
Charging Cradle:
Nominal Operating Voltage 12 or 24 VDC
Operating Current 0.15 amps
Recommended Fuse or Circuit Breaker 2 amps
Transmitter Batteries Use four (4) AA NiCad Batteries
Transmitter Power 5mW
Operating Frequency 2.4 GHz
Agency Approvals FCC Part 15 - United States
ISC - Canada
CE - European Union
WIRELESS OPERATOR STATION
3.2 PART IDENTIFICATION AND MODELS
The Tornado and Tornado RC Monitor are shown in figs 3.2Aand 3.2B along with the names of some various parts and controls.
Fig. 3.2A Manual Tornado Monitor Part Identification
HORIZONTAL ROTATION
LOCKING KNOB
TURNING
VANE
OUTLET
TILLER BAR
MODEL AND SERIAL
NUMBER ON LABEL
ELEVATION
LOCKING
KNOB
2-1/2” NH
COUPLING
Fig. 3.2B Tornado RC Monitor Part Identification
QUICK CONNECT INLET
(2-1/2” ANSI 150 FLANGE SHOWN)
POWER AND
COMMUNICATION CORD
2-1/2” NH
COUPLING
ELECTRICAL CONNECTOR
MANUAL OVERRIDE
KNOB FOR
HORIZONTAL
ROTATION
HORIZONTAL ROTATION
TRAVEL STOP
SEE SECTION 4.2
GREASE FITTING FOR
HORIZONTAL ROTATION
GREASE FITTING
FOR ELEVATION
ELEVATION TRAVEL STOP
SEE SECTION 4.2
ELECTRIC NOZZLE
CONNECTION
MANUAL OVERRIDE KNOB
FOR ELEVATION

3.3 INLETS AND OUTLETS
Available inlets and outlets are shown below and should be specified at time of order.
5
Fig 3.3
Inlets and Outlets
2.5” NH
MALE
(Y2320ANJ)
2.5” NH
MALE
(Y2320ANJ)
1.5” NH
MALE
(Y2420ANF)
1.5” NH
MALE
(Y2420ANF)
2.5” BSP
MALE
(Y2420ABJ)
2.5” BSP
MALE
(Y2420ABJ)
INLET COUPLING
2.5 - 7.5 NH
INLET COUPLING
2.5 - 7.5 NH
TORNADO RC MODELTORNADO RC MODELMANUAL TORNADO (TILLER BAR) MODELMANUAL TORNADO (TILLER BAR) MODEL
2.0” BSP
FEMALE
(Y2425A)
2.0” BSP
FEMALE
(Y2425A)
2.5” BSP
FEMALE
(Y2405A)
2.5” BSP
FEMALE
(Y2405A)
2.5” ANSI 150
(Y2430A)
2.5” ANSI 150
(Y2430A)
2.5” NPT
FEMALE
(Y2400A)
2.5” NPT
FEMALE
(Y2400A)
2.0” NPT
FEMALE
(Y2420A)
2.0” NPT
FEMALE
(Y2420A)
3.0” NPT
FEMALE
(Y2403A)
3.0” NPT
FEMALE
(Y2403A)
CODE-RLF
(Y2413A)
CODE-RLF
(Y2413A)

3.4 OVERALL DIMENSIONS
6
8.25
(210 mm)
16.50
(420 mm)
See table below for additional height
from Inlet Fitting
12.40
(315 mm)
185° LEFT
185° RIGHT
90°
45°
Electric Tornado RC Monitor Dimensions
Fig 3.4B
Manual Tornado Monitor Dimensions
Fig 3.4A
5.50
(140 mm)
8.25
(210 mm)
360°
CONTINUOUS
18.00
(460 mm)
14.00
(360 mm)
12.40
(315 mm)
90°
45°
See table below for additional height
from Inlet Fitting
MODEL INLET FITTING ADDITIONAL
TYPE HEIGHT
Y2-*1*A 2-1/2” - 7.5 NH FEMALE 0.00"
(no inlet fitting) 0 mm
Y2-*2*A 2-1/2” - 11 BSP FEMALE 2.00"
51 mm
Y2-*3*A 2.0” - 11.5 BSP FEMALE 1.50"
38 mm
Y2-*6*A 2.5” ANSI 150 FLANGE 2.00"
51 mm
Y2-*7*A 2-1/2” - 8 NPT FEMALE 2.00"
51 mm
Y2-*8*A 2.0” - 11.5 NPT FEMALE 1.50”
38 mm
Y2-*9*A 3.0 - 8 NPT FEMALE 2.44”
62 mm
Y2-*L*A TFT CODE-RLF 2.00”
(fits Extend-A-Gun RC3) 51 mm

3.5 ELECTRICAL CONTROLS
The electric Tornado RC monitor is controlled by a very powerful, state-of-the-art electronics system. The key components of the system
are the motor control boards and a communication board. Each motor control board has its own microprocessor and a sophisticated
motor control chip. The communication board also has a microprocessor, which handles the interface to the operator stations. All the
components on these boards are solid state; there are no relays or electro-mechanical devices to wear out over time. The hardware and
software have been designed with several key features:
3.5.1 MOTOR CONTROL BOARD (MCB) AUTO CONFIGURE
Each monitor has three MCBs, one for each motor. The MCB controls motor movement and direction for horizontal rotation, elevation,
and nozzle pattern. In the unlikely event of a MCB failure, the failed board can be removed and one of the other two remaining MCBs can
be moved into that position. This MCB will then auto configure itself to take over the control of that axis, so that the monitor can continue
to be used, with two of the three motors. This is also a helpful benefit when troubleshooting and requires fewer spare parts to be stocked.
3.5.2 MOTOR CURRENT LIMITING
The microprocessor on the MCB continuously monitors the motor current. As the motor reaches an end stop or if there is an obstruction,
the motor current rises very quickly and the motor control chip automatically shuts down the motor in a few milliseconds. This eliminates
the need for any type of external limit switches and the associated wiring. The microprocessor also locks the operator from moving in the
stopped direction again, until the operator first moves in the opposite direction.
3.5.3 MOTOR SOFT STOPS
The horizontal and vertical motors are equipped with feedback encoders, which allow the microprocessor to know the motor position at
all times. The first time a motor reaches an end stop or strikes an obstruction, the microprocessor sets a new soft stop position just
before the end stop. From that point, on when the axis approaches the stop, the MCB automatically slows down the motor until the end
stop is reached. This significantly reduces the wear on the motor, gearbox, and geardrives.
3.5.4 MOTOR SLOW/FAST SPEED
When an operator presses one of the buttons, the associated motor starts in low speed mode for accurate control of the water stream.
After approximately 1/2 second the motor automatically ramps up to high speed, for quickly moving into position. When quickly
changing directions, monitor remains at speed of prior move. If low speed is selected, monitor does not ramp to high speed but remains
in low speed.
3.5.6 OSCILLATE AND STOW FEATURES
The OSCILLATE feature allows the user to program up to 65 points of continuous movement of the horizontal and vertical axes. The
OSCILLATE pattern can be programmed from any operator station that has the OSC button.
The STOW feature allows the user to move the monitor, with one touch of a button, to a safe position before moving the fire truck. The
monitor will always move to two end stops to verify the correct position. During the programming procedure, the user has the ability to
select which axis moves first. This is helpful to avoid lights, hoses, obstructions, etc. The user can program up to 10 points of movement
to reach the final stow position. The STOW pattern can be programmed from any operator station that has the STOW button. A relay
contact is available for connection to the truck alarm system.
4.0 INSTALLATION
The structure that the Tornado Monitor is mounted to must withstand the
internal pressure of the monitor, as well as shear and bending forces due to
nozzle reaction. Nozzle reaction can be as high as 400 lbs (180 kg) (500
gpm at 200 psi).
For flanged connections, the use of flat flanges without raised faces is
recommended. Use a full-face gasket as defined in SME 16.21 or ISO
7483. Tighten flange bolts in an alternating sequence as shown in figure
4.1. Tighten to 76-80 ft-lb (100-110 Newton-Meters).
4.1 STRUCTURAL REQUIREMENTS FOR MONITOR MOUNTING
Injury can result from an inadequately supported monitor. The monitor mount must be capable of
supporting the nozzle reaction force which can be as high as 400 lbs (180 kg). Flanges and pipe
made from plastic are inadequate for monitor mounting and must not be used. This monitor is not
recommended for portable use.
WARNING
Fig 4.1 Flange Bolt Tightening Sequence
Tighten sequentially
each bolt three times.
1
2
3 4
7
3.5.5 COMMUNICATION PROTOCOL
The communication from the monitor to the operator stations is performed over two wires using RS-485 serial protocol. Multiple
operator stations can be added with only two wires for power and two wires for the RS-485 protocol between each station.

STOP BOLT #Y4145
Install Stop Bolt here
to limit elevation travel
to 45° above and 20°
below on RC model.
Install Stop Bolt here
to limit horizontal travel
to 90° left and 90° right
on RC model.
PLASTIC PLUG
#VM4124
STOP BOLT #Y4145
4.2 QUICK CONNECT INLET MOUNTING AND TRAVEL RANGES
Figure 3.3 shows the various Inlet Adapters used on the Tornado. These Inlet
Adapters must be oriented upon installation so the Tornado will point in the
desired direction. Figure 4.2A shows examples of Inlet Adaptors and the
location of a “Straight Ahead Reference Mark”. This figure also gives some
information about securing the Tornado to the Inlet Adapter. Travel ranges
relative to the Straight Ahead Reference Mark are shown in Figure 4.2B. Figure
4.2C gives the location of the “Stop Bolts”, which are used to limit the travel.
Fig 4.2A Inlet Adapter and
Straight Ahead Reference Mark
Fig 4.2B Travel Ranges Relative to
Straight Ahead Reference Mark
8
Female Threaded
Inlet Adapter
Straight Ahead
Reference Mark
2-1/2” NH Coupling
on Tornado Inlet
Internal Ear on Tornado RC
engages this slot on the adaptor
to give rotational alignment. Flanged
Inlet Adapter
IMPORTANT: Install so Straight Ahead
Reference Mark is facing
the desired direction.
Fig 4.2C Stop Bolt Use
ELEVATION
TRAVEL
90°
ABOVE
45° ABOVE
45°
BELOW
20° BELOW
90° LEFT
90° RIGHT
185° LEFT
185° RIGHT
HORIZONTAL
TRAVEL
Location of Straight
Ahead Reference Mark
Pry out plastic plug and install Stop Bolt to obtain
desired travel limits.
RC model with no stop bolts installed has 185°
left and right travel limits.
Tiller model has continuous 360° horizontal
rotation. Stop Bolts are not used on Tiller model.

4.3 NOZZLE INSTALLATION
The nozzle is simply screwed onto the monitor's exit threads.
For nozzles with electric pattern control, a cable with a female, waterproof connector is provided at the outlet of the Tornado RC which
attaches directly to several of TFT's electric nozzles. The cable used is a dual-key, micro type plug assembly. Any other nozzle should
have the corresponding male electrical connector installed. The waterproof cap should be installed when using stacked tips. Do not cut
off the female connector on the monitor. This connector is molded onto the cable and must remain in place to maintain the water
tightness of the electrical system.
CAUTION The nozzle threads must match the threads of the Tornado monitor in both size and type.
Mismatched or damaged threads may cause the nozzle to leak or uncouple under pressure and
could cause injury.
CAUTION Do not connect aluminum to brass or brass to aluminum. Dissimilar metals coupled together can
cause galvanic corrosion that will freeze the threaded joint or cause complete loss of thread
engagement. If dissimilar metals must be coupled together, the effects of corrosion can be greatly
delayed by various coatings on the metal such as powder paint, hard anodizing, or silicone grease.
4.4 PRESSURE GAGE PORT
There is a raised boss on the back of the monitor. This raised boss is not machined from the factory but may be drilled and tapped for ¼
NPT threads if a pressure gage is desired on the monitor.
9
4.5 DRAIN
There is no drain on the Torando Monitor itself.Adrain valve should be installed on the monitor's inlet piping.
5.0 ELECTRICAL CONTROLS INSTALLATION
The electric RC monitor is supplied with a monitor mounted electronics box. The wiring on the monitor and for this box is
factory installed. The assembly is supplied with a 12-foot (3.7 m) length of cable for connection to the operator control stations as shown
in Figure 5.0.0 and 5.0.1. This cable has 4-conductors which supply power and the communications from the operator stations to the
monitor. To complete the installation, the installer will need to mount and wire the selected operator station boxes. The power supply for
the monitor will need to be connected to a protected circuit from the truck's power distribution center. Refer to the specifications section
for nominal current draw.
Good mechanical connections on the wires are absolutely necessary and should be checked periodically. Poor electrical
connections can cause power loss to the Tornado RC and be a fire hazard.
Careful selection of wiring is critical to avoid excessive voltage drop.
Be careful to route cables in a protected area away from high heat sources.
Use grommets whenever wires pass through holes to prevent damage due to snags, abrasions, etc.
Secure cables close to control box with plastic wire ties or cable clamps to relieve stress on the cables.
Disconnect power before installing or servicing the electrical components. The RC monitor control boxes and motors are not rated
as ignition proof, explosion proof, or intrinsically safe.
electronics
!
!
!
!
!
!
The electric motors and other components are ignition sources. The electric drives should be
operated only in areas where there is adequate ventilation and no hazard of flammable vapor
buildup.
WARNING
11/32” nut driver 20mm open-end box wrench
17mm open-end box wrench
5/32” drill bit
25/32” drill bit
#2 Phillips screwdriver
Small flat blade screwdriverWire cutter/stripper
Terminal crimping tool
Utility knife
Recommended Tool List

10
NOTE: To avoid excessive voltage drop at monitor
operator station, do not lengthen factory supplied power
or monitor cable.
Voltage supplied to PRIMARY OPERATOR STATION should
not fall below 11 volts when monitor is in operation.
Fig 5.0.0 Electrical Components
(standard installation)
Monitor Mounted
Operator Station
Joystick Operator
Station Sec 5.5
13/C-20
Toggle Switch
Operator Station Sec 5.6
Communication
Interface Box Sec 5.7
Tether Operator
Station Sec 5.3
* See Note
Installer Supplied
Power Cable
12 ft (3.7 m) Maximum
-or-
2/C-14, 2/C-20
2/C-14, 2/C-20
2/C-14, 2/C-20
Installer Supplied
Terminal Box
Position Display
(sec 5.8)
-or-
5.0.0 STANDARD WIRING CONFIGURATION
5.0.1 ALTERNATIVE WIRING CONFIGURATION
The electric RC monitor can also be configured with any of the TFT operator stations in figure 5.0.1.
Fig 5.0.1 Electrical Components
(alternative wiring configuration)
NOTE: To avoid excessive voltage drop at monitor
operator station, do not lengthen factory supplied power
or monitor cable.
Voltage supplied to PRIMARY OPERATOR STATION should
not fall below 11 volts when monitor is in operation.
Joystick Operator
Station Sec 5.5
13/C-20
Toggle Switch
Operator Station Sec 5.6
Communication
Interface Box Sec 5.7
Tether Operator
Station Sec 5.3
Installer Supplied Inputs:
Canbus
Toggle Switch
Joystick
Charging Cradle
Wireless Operator
Station Sec 5.4
Receiver
Deutsch
Connector
9/C-20
Monitor Mounted
Operator Station
2/C-14, 2/C-20
12 ft (3.7 m) Maximum
Position Display
(sec 5.8)
-or-
Optional Operator
Station Sec 5.2
2/C-14
10 ft (3 m) Maximum
Primary Operator
Station Sec 5.1
** See Note
Power
30 or 100 ft
(9 or 27 m)
-or-
-or- -or--or-
2/C-14, 2/C-20

11
5.1 PRIMARY MONITOR OPERATOR STATION
This operator station will include the wiring connections for the
cable from the monitor and the incoming power. In many
installations this operator station will also include the wiring
connections for the wireless, joystick, or tether operator station. The
enclosure is designed to be recess mounted in a panel.
5.1.1 MOUNTING
Select proper operator location. Panel space required will be 5-1/8”
x 7-7/16” (142 x 200mm). A depth of 3 1/2” (89mm) will be required
behind the panel. Additional space will be required where the
cables exit the back of the enclosure. Refer to Figure 5.1.1 for
cutout dimensions.
Fig 5.1.1
Primary & Optional Operator Stations Cutout Dimensions
5.1.2 ELECTRICAL WIRING
After selecting and mounting the desired operator stations, refer to Figures 5.1.2B-E for wiring connections. Refer to Figure 5.1.2A for
typical cable preparation. Be sure to tighten all terminal block screws securely.
FROM/TO MONITOR OR OPERATOR STATION
FROM/TO TETHER OR OPT. STATION
WIRELESS STATION
Refer to Figure 5.1.2B for connections.
Remove rubber plug in hole labeled WIRELESS OPER. STATION and discard. Refer to Figure 5.1.2C for connections.
Plug end of cable with Deutsch connector into gray receptacle on receiver. Make sure connector snaps into place.
Remove rubber plug in hole labeled WIRELESS OPER. STATION and discard.
Refer to Figure 5.1.2D for connections. Refer to Figure 5.1.2 for wire color designations.
OPERATOR
OPERATOR
MAIN POWER CONNECTION TO TRUCK
Route cable and connect to a protected circuit from the truck’s power distribution center. Connect the red wire to positive and
the black wire to negative (ground). Refer to Figure 5.1.2E for connections.
IMPORTANT!!
When mechanical installation and electrical connections are complete, perform the following test to verify voltage supply is adequate
and the current limiting feature is functioning.
1) Apply power to monitor control box.
2) Press LEFT or RIGHT button and hold until monitor reaches its stop position. Continue to hold button down.
3) Once movement is stopped, manually turn override knob in opposite direction while continuing to hold button down. If knob
can be turned, then voltage supply is adequate. If knob cannot be turned and motor continues to operate, then the voltage
supply or wiring is not adequate. Check connections and voltage connection point, rewire if necessary. NOTE: Override
knob will only turn in one direction.
Receiver Cable Termination Point In
Wire Color Operator Station
RED RED (+)
BLACK BLACK (-)
GREEN/BLACK UP
WHITE/BLACK DOWN
WHITE LEFT
ORANGE/BLACK RIGHT
BLUE FOG
ORANGE STRAIGHT STREAM
GREEN NOT USED (CUT)
Fig 5.1.2A
Typical Cable Preparation
5-1/8
(130 mm)
7-7/16
(190 mm)
NOTE: CABLE IS GEL FILLED TO
PREVENT MOISTURE WICKING
INTO ENCLOSURE. GEL IS NON-
HAZARDOUS AND SHOULD BE
WIPED OFF CONDUCTORS
WITH RAG.
Fig 5.1.2
Wireless Operator Station
Wiring Color Code

Fig 5.1.2C
From/To Tether, Optional Operator Station,
Toggle Switch Operation Station, or Communication Interface Box
Fig 5.1.2B
From/To Monitor Or Operator Station Connections
VERIFY RUBBER SEAL IS CLEAN AND UNDAMAGED.
VERIFY THAT NO WIRES ARE CAUGHT BETWEEN LID AND BOX.
USE SUPPLIED FLAT HEAD
SCREWS WITH O-RING SEALS.
TIGHTEN SCREWS SECURELY.
(6) PLACES.
Fig 5.1.2D
Wireless Operator Station Connections
WIRELESS
STATION ONLY
WIRELESS OPERATOR STATION.
JOYSTICK OR INSTALLER SUPPLIED SWITCHES.
SEE SECTION 5.1.2 FOR TABLE DEPICTING
WIRELESS RECEIVER COLOR CODE.
Fig 5.1.2E
Main Power Connections
BLUE AND WHITE
NOT USED
RED AND BLACK
TO POWER DISTRIBUTION CENTER
10 FT. (3M) MAXIMUM LENGTH
12
THESE TERMINAL BLOCKS
CAN BE UNPLUGGED
FROM THE BOARD FOR
EASIER WIRE CONNECTING.
THESE TERMINAL BLOCKS
CAN BE UNPLUGGED
FROM THE BOARD FOR
EASIER WIRE CONNECTING.

13
5.2 OPTIONAL MONITOR OPERATOR STATIONS
The electronic package for the Tornado RC is designed for multiple operator stations. The operator stations use a RS-485
communication design and the communication boards in each station are connected in series. This gives the flexibility to choose more
than one location on a truck to operate the monitor. To install multiple operator stations, complete the following instructions in this
section and repeat for each additional station. The enclosure is designed to be recess mounted in a panel.
5.2.1 MOUNTING
See section 5.1.1
5.2.2 ELECTRICAL WIRING
See section 5.1.2
5.3 TETHER MONITOR OPERATOR STATION
This operator station will have a factory installed 4-conductor cable, which will act as a tether, with a plug on the end. The installer will
need to mount the holster and receptacle. Since the communication boards are connected in series, the receptacle for the tether
operator station needs to be wired into the last primary or optional operator station (if multiple recessed operator stations are installed,
refer to section 5.2).
The holster is supplied with(3) 1/4-20 stainless steel self-tapping screws. Make sure the material beneath the bracket is substantial and
thick enough to hold self-tapping screws. Make sure the area on the back side of the mounting surface is clear of obstructions. We
recommend a minimum thickness of 3/32" (.093" - 2.4 mm) in aluminum and 5/64 (.078"-2mm) in steel See the chart in Figure 5.3.1 to
determine the correct pilot hole size.
5.3.1 HOLSTER MOUNTING
Select proper location for mounting holster, preferably inside a storage compartment. Panel space required will be 6.5” x 8.0” (165 x
203mm). Refer to Figure 5.3.1for hole dimensions. Holster can be used as template.
Fig 5.3.1 Tether Operator Station Holster Hole Dimensions
Drill (3) Pilot Holes
(refer to hole size chart)
Mount Holster With (3)
1/4-20 Self-Tapping Screws.
Tighten Securely.
Material Use Material Use
Thickness Drill Thickness Drill
5/64-3/32 .206 5.2 #5 3/32 .213 5.4 #3
1/8 .213 5.4 #3 1/8 .221 5.6 #2
3/16 .221 5.6 #2 3/16 .228 5.8 #1
Inches mm Inches mm
ALUMINUM STEEL
Hole Size Chart For Self Tapping Screws
Hole Size Hole Size
(146 mm)
(73 mm)
(184 mm)
5.3.2 RECEPTACLE MOUNTING
Select proper location for mounting receptacle.
Receptacle is 1-1/4” x 1-1/4” and 1/2” deep. (32 mm x 32
mm x 13 mm) Allow extra room behind receptacle for wires.
Refer to Figure 5.3.2 for hole dimensions.
Fig 5.3.2 Tether Operator Station
Receptacle Hole Dimensions
Drill (4) .098” (#40) Holes
7/8”
(22 mm)
7/8”
(22 mm)
25/32”
(20 mm)
HOLE LAYOUT
#4 SELF-TAPPING SCREWS
INSTALL CHAIN CONNECTOR
UNDER SCREW HEAD
Y5310 TETHER RECEPTACLE
Y5320 CLOSURE CAP

14
5.3.3 ELECTRICAL WIRING
See section 5.1.2
5.4 WIRELESS MONITOR OPERATOR STATION
This operator station consists of the wireless transmitter, receiver, receiver output cable, and charging cradle. The installer will need to
mount the wireless receiver and wire it into the primary operator station. The charging cradle will need to be mounted in a weatherproof
location and wired to a protected voltage supply.
The receiver is supplied with (2) 1/4-20 stainless steel self-tapping screws. Make sure the material beneath the receiver is substantial
and thick enough to hold self-tapping screws. Make sure the area on the back side of the mounting surface is clear of obstructions. We
recommend a minimum thickness of 3/32" (.093" - 2.4 mm) in aluminum and 5/64 (.078"-2mm) in steel. See the chart in Figure 5.4.1 to
determine the correct pilot hole size.
5.4.1 MOUNTING - RECEIVER
Select proper location for mounting receiver. The receiver has a built-in antenna and needs to be in an open area so that it can receive
the wireless signals.Alocation on the top of the truck is preferable.
The receiver must be mounted so that the supplied 10' (3 m) output cable can be routed back to the primary operator station. Be sure to
mount receiver so that the Deutsch connector is pointing down. Receiver size is 5.1” x 4.0” (130 x 102mm). Refer to Figure 5.4.1 for hole
dimensions. Receiver can be used as template.
The optimal operating range is 500' (150 m). Check the operating
range after mounting receiver. If range is inadequate, the receiver may need to be remounted in a more exposed area.
Fig 5.4.1
Wireless Receiver Hole Dimensions
DEUTSCH
CONNECTOR
PLUG
DRILL (2) PILOT HOLES (refer to hole size chart).
MOUNT HOLSTER WITH (2) 1/4-20
SELF-TAPPING SCREWS. TIGHTEN SECURELY.
Material Use Material Use
Thickness Drill Thickness Drill
5/64-3/32 .206 5.2 #5 3/32 .213 5.4 #3
1/8 .213 5.4 #3 1/8 .221 5.6 #2
3/16 .221 5.6 #2 3/16 .228 5.8 #1
Inches mm Inches mm
ALUMINUM STEEL
Hole Size Chart For Self Tapping Screws
Hole Size Hole Size
4”
(102 mm)
3”
(75 mm)
5.4.2 ELECTRICAL WIRING - RECEIVER TO THE PRIMARY OPERATOR STATION
See section 5.1.2
5.4.3 MOUNTING CHARGING CRADLE
Select proper location for mounting cradle. The cradle is not weatherproof and needs to be inside a protected location such as in the cab
or a compartment. Cradle size is 4.2” x 4.5”. Refer to Figure 5.4.3 for hole dimensions.
5.4.4 ELECTRICAL WIRING CHARGING CRADLE
Use two (2) ¼” spade lugs to connect power to the cradle from a protected voltage supply from the truck’s power distribution center.
Connect the positive lead to the terminal marked CHARGE BATT and the negative (ground) lead to the terminal marked GROUND. Do
not make connections to any other terminals. The circuit from the truck power distribution center should be energized continuously to
keep the transmitter fully charged.
Fig 5.4.3
Charging Cradle Hole Dimensions
MOUNT CRADLE USING
CUSTOMER SUPPLIED HARDWARE.
TIGHTEN SECURELY.
2”
(51 mm)
2-3/4”
(70 mm)
DRILL (2)
PILOT HOLES
FOR #8
FASTENER

5.5 JOYSTICK MONITOR OPERATOR STATION
5.5.1 MOUNTING
This operator station allows the monitor to be controlled by a joystick. The installer will need to mount the joystick and connect the
cables to the communication interface box or to a primary operator station. The joystick needs to be mounted in a weatherproof
location. Example: Inside the cab of the truck.
Select proper weatherproof operating location. Joystick will require 4 ½” x 4 ½” (114 x 114mm) of panel space. A depth of 4”
(100mm) will be required behind the panel. Refer to Figure 5.5.1.1 for hole dimensions.
After mounting, the installer may rotate the joystick up to 22 degrees in either direction. To rotate joystick, lift the rubber boot to
expose adjustable clamp. Loosen the clamping screws, rotate the joystick to desired position, and tighten clamping screws.
Fig 5.5.1.1
Joystick Operator Station
Hole Dimensions Fig 5.5.1.2
Joystick Instruction Label
2-27/32
(72 mm)
2-27/32
(72 mm)
1/4(6mm)
3 (76 mm)
2
(51 mm)
HOLE MOUNTING DETAIL
®
TASKFORCETIPS
FIREFIGHTINGEQUIPMENT
www.tft.com
FOG STRAIGHT
SMART SHAPER
1)
2)
NOZZLE STOPS AT FULL FOG
PRESS AGAIN FOR FLUSH
®
TASK FORCE TIPS
FIRE FIGHTING EQUIPMENT
STRAIGHT
STREAM
AUX
FUNCTION
TRIGGER
FOG THEN FLUSH
800-348-2686 • www.tft.com Y5336
15
Install joystick instruction
label nearby for quick
operation reference.
5.5.2 ELECTRICAL WIRING
The joystick operator station must be connected to the included Y4E-COMM Communication Interface Box or a separately supplied
Y4E-RP Primary Operator Station. By connecting the joystick to a communication interface box, a primary operator station is not
required and the installer has the option to enable the joystick operator station with the master override feature (see Section 6.2.2).
When a pump panel operator station is being installed, the installer can connect the joystick to the Primary Operator Station, which
will eliminate the need to install the communication interface box.
5.5.2.1 Wiring to a Communication Interface Box
The joystick cables will be connected to the factory supplied 10' cable from the Communication Interface Box.
Fig 5.5.2.1
Joystick Operator Station Wiring
to Communication Interface Box
Do not connect 12VDC to Communication Interface Box
wires if configured for GROUND inputs. This will result in
damage to the communication board. See section 5.7.3.
NOTE
STREAM
FOG
TRIGGER
n/u
n/u
n/u
n/u
n/u
Blue
Green
Orange
White
Brown
Black
Purple
Yellow
ORANGE
GREEN
Water Valve**
n/u
n/u
n/u
n/u
n/u
UP
DOWN
LEFT
RIGHT
COMMON
Grey
Black/White
Tan
Pink
Red
WHITE
BLUE
YELLOW
BROWN
+12/24 VDC
Joystick
Cable Color
Function Interface Box
Cable Color
Y4E-COMM COMMUNICATION INTERFACE BOX
- FACTORY CONFIGURED FOR VOLTAGE INPUTS
- TO CONFIGURE FOR GROUND INPUTS, SEE SEC 5.7.3
**WATER VALVE CONNECTION **
-TRIGGER ACTUATION SWITCHES
ORANGE WIRE TO +12/24 VDC
- 5 AMP SWITCH CONTACT RATING
- WHEN SWITCHING A RELAY OR SOLENOID,
INSTALL A SUPPRESSION DIODE
POWER AND
COMMUNICATION CABLE
SEE SECTION 5.7.2
INSTALLER SUPPLIED
TERMINAL BLOCK OR SPLICES
+12/24 VDC

Fig 5.5.2.2
Joystick Operator Station Wiring
to Primary Operator Station
5.5.2.2 Wiring to a Primary Operator Station
The joystick cable will enter the primary operator station through the connector labeled WIRELESS OPER. STATION. Refer to
section 5.1.2D.
16
STREAM
FOG
TRIGGER
n/u
n/u
n/u
n/u
n/u
Blue
Green
Orange
White
Brown
Black
Purple
Yellow
Joystick
Cable Color
Function
UP
DOWN
LEFT
RIGHT
COMMON
Grey
Black/White
Tan
Pink
Red
Joystick
Cable Color
Function
Do not connect 12VDC to
Primary Operator Station
inputs. This will result in
damage to the
communication board.
NOTE
**WATER VALVE CONNECTION **
-TRIGGER ACTUATION SWITCHES
ORANGE WIRE TO GROUND
- 5 AMP SWITCH CONTACT RATING
- WHEN SWITCHING A RELAY OR SOLENOID,
INSTALL A SUPPRESSION DIODE
INSTALLER SUPPLIED CABLE
O.D. RANGE .16” - .31”
RECOMMEND: 7 CONDUCTOR, 20 AWG,
UNSHIELDED CONTROL CABLE
CONSULT FACTORY FOR LENGTHS
EXCEEDING 500 FT (150 m)
5.6 TOGGLE SWITCH MONITOR OPERATOR STATION
This operator station allows the monitor to be controlled by three toggle switches. The installer will need to mount the operator station
and connect the cable to a primary operator station or directly to the monitor.
5.6.1 ENCLOSURE MOUNTING
Select proper operator location. Enclosure is
designed to be surface mounted and the size is
5” x 3 1/8” (127 x 80mm). Height to top of
switches is 3 1/8” (80mm). Refer to Figure 5.6.1
for mounting hole dimensions.
4.45
(113 mm)
2.05
(52 mm)
Figure 5.6.1
Toggle Switch Operator Station
Hole Dimensions
5.6.2 ELECTRICAL WIRING
See section 5.1.2C.
MOUNT ENCLOSURE
WITH (2) 1/4-20 FASTENERS.
TIGHTEN SECURELY.

5.7 COMMUNICATION INTERFACE BOX
This Communication Interface Box converts discrete input signals into serial communications for controlling the monitor. The discrete
input signals can be from a joystick, toggle switches, relay contacts or Canbus output module. The interface box accepts +12/24 VDC
signals, but can be field changed to accept ground signals. The installer will need to mount the interface box and connect the cable to a
primary operator station or directly to the monitor.
5.7.1 ENCLOSURE MOUNTING
Select proper enclosure location. Enclosure is designed to be surface mounted and the size is 5” x 3 1/8” (127 x 80mm). Height of
enclosure is 2 3/8” (60mm). Refer to Figure 5.6.1 for mounting hole dimensions.
5.7.2 ELECTRICAL WIRING
See section 5.1.2C for connecting power & communication cable. See figure 5.7.2 for connecting INPUTS cable.
5.7.3 INPUTS SIGNAL CONFIGURATION
The Communication Interface Box is shipped from the factory configured to accept +12/24 VDC input signals, but can be field changed
to accept ground input signals.
To change the configuration:
1. Remove lid from enclosure.
2. Locate DIP switches o communication board.
3. Slide DIP switch #4 to the OFF position to select GROUND inputs or slide switch #4 to the ON position to select VOLTAGE inputs.
4. Replace lid. Verify rubber seal is clean and undamaged. Verify that no wires are caught between lid and box.
Figure 5.7.3
Communication Interface Box
17
UP
DOWN
LEFT
RIGHT
FOG
STREAM
SPEED
STOW
WHITE
BLUE
YELLOW
BROWN
GREEN
ORANGE
BLACK
RED
Function Interface Box
Cable Color
Figure 5.7.2
Communication Interface
Wire Color/Function
VOLTAGE
INPUTS
GROUND
INPUTS

18
5.8.2 ELECTRICAL WIRING
The monitor position display needs to be connected to +12/24VDC (red) and ground (black). The blue & white wires from the position
display cable need to be connected to the blue & white wires from the monitor. A terminal box or a high quality, protected splice can be
used to make these connections. See section 5.0.0 for connecting power and communication cable.
5.9 CONNECTING MONITOR CABLE DIRECTLY TO PROTECTED POWER SUPPLY
The electric RC monitor has an operator station, which is fully functional, mounted on the monitor. If no other operator stations are
selected, the installer will only need to connect power to complete the installation.
5.9.1 ELECTRICAL WIRING
Route cable from monitor and connect to a protected circuit from the truck’s power distribution center. Connect the red wire to positive
and the black wire to negative (ground). Cut and discard blue and white wires.
5.10 ELECTRICAL RC MONITOR AERIAL TRUCK INSTALLATION
When installing the electric RC monitor on an aerial device truck, refer
to section 5.10.2.1 or 5.10.2.2.
5.10.1 ELECTRONICS ENCLOSURE MOUNTING
Select proper enclosure location. Enclosure is designed to be surface
mounted and the size is 5 3/4” x 8 3/4” (146 x 222mm). Height of
enclosure is 2 1/4” (57mm). Refer to Figure 5.10.1 for mounting hole
dimensions.
Fig 5.10.1
Electrical Enclosure
Mounting Hole Dimensions
MOUNT ENCLOSURE WITH
(2) 1/4-20 FASTENERS
TIGHTEN SECURELY
4.56
(116 mm)
8.25
(210 mm)
5.10.2 ELECTRICAL WIRING
On aerial devices the installer will supply the required cables that run
up the ladder or boom. Be sure to perform voltage drop calculations to
verify that the supply voltage will remain at an acceptable level during
monitor operation.
5.8 MONITOR POSITION DISPLAY
The monitor position display is supplied with a 10' (3 m) long 4-conductor cable. The installer will need to surface mount the enclosure in
a dry area and connect the cable to power and the communication link of the monitor. Display is designed for use with 180° total
horizontal axis travel.
5.8.1 ENCLOSURE MOUNTING
Select proper location for display. The display is not weatherproof and needs to be inside a protected area such as in the cab.
3-1/2”
(89 mm)
3-1/2”
(89 mm)
7/32”
(5.5 mm)
MOUNT ENCLOSURE
WITH (2) #10 FASTENERS.
TIGHTEN SECURELY.
Fig 5.8.1
Monitor Position Display
Hole Dimensions

19
5.10.2.1 LADDER INSTALLATION ELECTRICAL WIRING
The electronics enclosure converts discrete input signals into serial communications for controlling
the monitor. The discrete input signals can be from a joystick, toggle switches, relay contacts or
Canbus output module. The electronic interface accepts +12/24 VDC signals, but can be field
changed to accept ground signals.
The electronics enclosure is configured so that signals connected to the PRIMARY CONTROL cable
will override any other operator stations (see section 6.2.1).
See Figure 5.10.2.1 for wiring connections.
Figure 5.10.2.1
Electrical Components
(ladder installations)
Recommended
Cable Gauge
Max Length Gauge
40ft.......14AWG
65ft.......12AWG
80ft......2-14AWG
105ft......10AWG
130ft .....2-12AWG
NOTE: To avoid excessive voltage drop at monitor
operator station, cable selection is critical.
Voltage supplied to ELECTRONICS ENCLOSURE should
not fall below 11 volts when monitor is in operation.
5.10.2.2 PLATFORM INSTALLATION ELECTRICAL WIRING
The electronics enclosure converts discrete input signals into serial communications for controlling
the monitor. The discrete input signals can be from a joystick, toggle switches, relay contacts or
Canbus output module. The electronic interface accepts +12/24 VDC signals, but can be field
changed to accept ground signals.
The electronics enclosure is configured so that signals connected to the PRIMARY CONTROL cable
will override any other operator stations (see section 6.2.1).
See Figure 5.10.2.2 for wiring connections.
Figure 5.10.2.2
Electrical Components
(platform installations)
NOTE: To avoid excessive voltage drop at monitor
operator station, cable selection is critical.
Voltage supplied to ELECTRONICS ENCLOSURE
should not fall below 11 volts when monitor is in
operation.
Recommended
Cable Gauge
Max Length Gauge
40ft.......14AWG
65ft.......12AWG
80ft......2-14AWG
105ft......10AWG
130ft .....2-12AWG
5.11 ELECTRIC NOZZLE ACTUATOR WIRING
The electric Tornado RC monitor is designed to control and is factory wired for a TFT electric actuated nozzle. Task Force Tips nozzles
are available with a male cord plug. After mounting the appropriate nozzle onto the monitor, plug the male cord from the nozzle into the
female cord located on the outlet of the monitor. Make sure the two coupling nuts are tightened securely to ensure a proper watertight
seal.
If retrofitting an existing TFT nozzle, a male cord plug (TFT #Y5285) can be purchased and installed in place of the existing actuator
cord. Please consult factory for installation.

6.1 MANUAL TILLER MODEL
6.1.1 HORIZONTAL ROTATION AND ROTATION LOCK
6.0 OPERATION
The horizontal rotation of the stream is changed by pushing or pulling horizontally on the Tornado's Tiller Bar. Twisting the Horizontal
Rotation Locking Knob clockwise will increase the drag on the swivel joint to “lock” the monitor in a particular direction.
6.1.2 ELEVATION CONTROL AND ELEVATION ROTATION LOCK
The elevation of the stream is changed by pushing or pulling vertically on the Tornado's Tiller Bar. Twisting the Elevation Locking Knob
clockwise will increase the drag on the swivel joint to “lock” the monitor at a particular elevation. Select discharge devices that do not
exceed the 25 ft-lb locking capability of the elevation lock.
20
6.1.3 COUNTER BALANCING NOZZLE, IF DESIRED
The weight of the nozzle will make the elevation swing downward quickly when the Locking knob is loosened, unless the Tiller Handle is
held. If this is undesirable, then weight may be attached to the Tiller Handle to counterbalance the weight of the nozzle. If weight is
added, assure that it is securely attached and does not interfere with operation of the monitor.
Care must be taken when loosening the Elevation Locking Knob so the nozzle does not swing
down quickly. Keep one hand on the Tiller Bar while loosening the Elevation Locking Knob. Be
prepared to exert force on the Tiller Bar as the Knob is loosened.
CAUTION
6.2 ELECTRICAL MODEL
6.2.1 OPERATOR STATIONS
6.2.1.1 MONITOR MOUNTED OPERATOR STATION
This operator station is factory installed on the monitor and is used by personnel directly at the monitor.
6.2.1.2 PRIMARY OPERATOR STATION
This operator station is installed on the truck, for example the pump operator's panel. It is used to operate the monitor from a location on
the truck. Commands from the primary operator station will override the monitor mounted operator station.
The electric Tornado RC monitor has six different styles of operator stations for use in various locations on the apparatus or scene.
6.2.1.3 OPTIONAL OPERATOR STATION
This operator station allows the monitor to be operated from an additional location on the truck. Commands from the optional operator
station will override the monitor mounted operator station.
6.2.1.4 TETHER OPERATOR STATION
This operator station is tethered to the truck with either a 30 foot (9 meter) cable or a 100 foot (30.5 meter) cable. Operating slightly away
from the truck gives a better view for redirecting the monitor. Commands from the tether operator station will override the monitor
mounted operator station.
Master stream flows are very powerful and capable of causing injury and property damage. Make
sure the monitor is pointing in a safe direction before water to the monitor is turned on. Use care in
directing the stream.
CAUTION
When water pressure is reduced, the nozzle will swing down if the Elevation Locking Knob is not
adequately tightened.
CAUTION
6.2.1.5 WIRELESS OPERATOR STATION
This operator station uses RF signals to control the monitor. It is used to move far away from the truck to get a better view for redirecting
the monitor. Maximum range is 500 ft (150 meters). The wireless transmitter is coded to a particular monitor so several wireless
monitors may be in use at the same location without interference. It uses rechargeable batteries that will give 160 hours of continuous
operation when fully charged. When not in use, the wireless transmitter should be kept in its charging base. The transmitter will turn on a
red LED to warn the operator when the battery charge is low.After this point, there are less than 8 hours of continuous use available.
To activate the transmitter, press the green button at the top. While the transmitter is active, the yellow LED will blink continuously.
Pressing the red button at the bottom will deactivate the transmitter. The transmitter will automatically deactivate after 10 minutes if no
buttons are pressed.
6.2.1.6 JOYSTICK OPERATOR STATION
This operator station is installed in a protected location and allows the monitor to be controlled by a joystick.
6.2.1.7 TOGGLE SWITCH OPERATOR STATION
This operator station allows the monitor to be operated by three toggle switches.